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SpaceX says crew spacecraft abort test still on track for 2019 launch

On November 13th, SpaceX successfully static fired Crew Dragon's SuperDraco engines in anticipation of a critical In-Flight Abort (IFA) test. (SpaceX)

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NASA recently invited members of the media to apply for access to SpaceX’s Crew Dragon in-flight abort (IFA) test and, as of December 5th, the company reaffirmed that the crucial test is still on track to launch just weeks from now.

In September, SpaceX CEO Elon Musk revealed that Crew Dragon’s IFA spacecraft and Falcon 9 was scheduled to arrive in Florida within a few weeks. Days later, NASA confirmed that the rocket and spacecraft arrived in Florida on October 3rd, sooner, in fact, than Musk had predicted. Over the next few weeks, SpaceX technicians and engineers effectively closed out Crew Dragon capsule C205, priming it for operations and installing its body panels.

On November 13th, about six weeks after arriving in Florida, SpaceX successfully tested Crew Dragon’s redesigned propellant plumbing and high-pressure gas systems by static firing its Draco thrusters and SuperDraco abort engines. The successful static fire test lasted around 9 seconds, mirroring the SuperDraco impulse and thruster inputs the spacecraft would need to demonstrate in an actual in-flight abort. Crew Dragon has four sets of two SuperDraco engines capable of producing a combined thrust of more than 130,000 lbs (570 kN), almost as much thrust as the original SpaceX Merlin 1D engines used on Falcon 9 in the early 2010s.

Meant to verify that SpaceX has successfully redesigned Crew Dragon after the spacecraft suffered a catastrophic explosion during a very similar static fire attempt, November 13th’s was followed by an exhaustive hardware inspection and data review, some of which is likely still ongoing. Although NASA’s media invite suggests that a given launch event could be just a month or so away, there is a ton of uncertainty when dealing with major launches of new hardware (like Crew Dragon), meaning delays are all but guaranteed.

During a pre-launch media briefing ahead of SpaceX’s CRS-19 Cargo Dragon launch, director of Dragon mission management Jessica Jensen answered a question about Crew Dragon’s IFA test, cautiously stating that SpaceX teams are “targeting [a] December” launch. During SpaceX’s December 5th CRS-19 launch webcast, Dragon Engineering Manager John Federspiel briefly brought up Crew Dragon, noting that SpaceX was completing “minor refurbishment” following its successful static fire.

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Most notably, he stated the IFA test was “targeted for February of 2020”, while Crew Dragon’s subsequent ‘Demo-2’ astronaut launch debut was expected to follow no earlier than (NET) “the first quarter of [2020]”, implying either February or March.

As it happened, SpaceX and several media outlets almost immediately attempted to correct the record, instead suggesting that Crew Dragon’s abort test is still tracking towards a launch later this month. Given that a senior Dragon engineering manager was the one to unblinkingly – and without correction – state that IFA is NET February 2020, there’s a strong possibility that he is technically correct but was not supposed to publicize the mission’s delay. At the same time, SpaceX appears to be firm on its claim that IFA is still aiming for a late-December launch. Delays would be no surprise – Crew Dragon’s Demo-1 launch debut took an agonizing three months to go from heading to the launchpad for the first to actually lifting off, almost entirely due to minor technical bugs and NASA paperwork.

Regardless, with less than four weeks left in 2019, SpaceX has an exceptionally tight schedule ahead of it to meet that December 2019 IFA launch goal and will effectively have to static fire IFA’s Falcon 9 before the end of the week or crush Crew Dragon’s inaugural processing time by at least a factor of four to achieve it. As such, a delay in 2020 should be all but expected at this point. With any luck, however, Crew Dragon will successfully perform its in-flight abort within the next 4-8 weeks, leaving SpaceX in a good place to prepare for its inaugural astronaut launch a few months later.

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SpaceX reaches incredible milestone with Starlink program

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Credit: SpaceX

SpaceX reached an incredible milestone with its Starlink program with a launch last night, as the 3,000th satellite of the year was launched into low Earth orbit.

On Monday, SpaceX also achieved its 32nd flight with a single Falcon 9 rocket from NASA’s Kennedy Space Center.

The mission was Starlink 6-92, and it utilized the Falcon 9 B1067 for the 32nd time this year, the most-used Falcon booster. The flight delivered SpaceX’s 3000th Starlink satellite of the year, a massive achievement.

There were 29 Starlink satellites launched and deployed into LEO during this particular mission:

SpaceX has a current goal of certifying its Falcon boosters for 40 missions apiece, according to Spaceflight Now.

The flight was the 350th orbital launch from the nearby SLC-40, and the 3,000 satellites that have been successfully launched this year continue to contribute to the company’s goal of having 12,000 satellites contributing to global internet coverage.

There are over five million users of Starlink, the latest data shows.

Following the launch and stage separation, the Falcon 9 booster completed its mission with a perfect landing on the ‘Just Read the Instructions’ droneship.

The mission was the 575th overall Falcon 9 launch, highlighting SpaceX’s operational tempo, which continues to be accelerated. The company averages two missions per week, and underscores CEO Elon Musk’s vision of a multi-planetary future, where reliable connectivity is crucial for remote work, education, and emergency response.

As Starlink expands and works toward that elusive and crucial 12,000 satellite goal, missions like 6-92 pave the way for innovations in telecommunications and enable more internet access to people across the globe.

With regulatory approvals in over 100 countries and millions of current subscribers, SpaceX continues to democratize space, proving that reusability is not just feasible, but it’s also revolutionary.

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Tesla expands new Full Self-Driving program in Europe

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Credit: Tesla Europe & Middle East/X

Tesla expanded its new Full Self-Driving program, which gives people the opportunity to experience the company’s suite, in Europe.

Tesla recently launched an opportunity for Europeans to experience Full Self-Driving, not in their personal vehicles, but through a new ride-along program that initially launched in Italy, France, and Germany back in late November.

People could experience it by booking a reservation with a local Tesla showroom, but timeslots quickly filled up, making it difficult to keep up with demand. Tesla expanded the program and offered some additional times, but it also had its sights set on getting the program out to new markets.

It finally achieved that on December 9, as it launched rides in Denmark and Switzerland, adding the fourth and fifth countries to the program.

Tesla confirmed the arrival of the program to Denmark and Switzerland on X:

The program, while a major contributor to Tesla’s butts in seats strategy, is truly another way for the company to leverage its fans in an effort to work through the regulatory hurdles it is facing in Europe.

Tesla has faced significant red tape in the region, and although it has tested the FSD suite and been able to launch this ride-along program, it is still having some tremendous issues convincing regulatory agencies to allow it to give it to customers.

CEO Elon Musk has worked with regulators, but admitted the process has been “insanely painful.”

The most recent development with FSD and its potential use in Europe dealt with the Dutch approval authority, known as the RDW.

Tesla says Europe could finally get FSD in 2026, and Dutch regulator RDW is key

Tesla said it believes some regulations are “outdated and rules-based,” which makes the suite ineligible for use in the European jurisdiction.

The RDW is working with Tesla to gain approval sometime early next year, but there are no guarantees. However, Tesla’s angle with the ride-along program seems to be that if it can push consumers to experience it and have a positive time, it should be easier for it to gain its footing across Europe with regulatory agencies.

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Tesla ramps hiring for Roadster as latest unveiling approaches

Tesla published three new positions for the Roadster this week, relating to Battery Manufacturing, General Manufacturing, and Vision Engineering.

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Tesla Roadster at Tesla Battery Day 2020 Credit: @BLKMDL3 | Twitter

Tesla is ramping up hiring for positions related to the Roadster program, the company’s ultra-fast supercar that has been teased to potentially hover by CEO Elon Musk.

The company seems to be crossing off its last handful of things before it plans to unveil the vehicle on April Fool’s Day, just about four months away.

Tesla published three new positions for the Roadster this week, relating to Battery Manufacturing, General Manufacturing, and Vision Engineering. All three are located in Northern California, with two being at the Fremont Factory and the other at the company’s Engineering HQ in Palo Alto.

Technical Program Manager, Battery Manufacturing

Located in Fremont, this role specifically caters to the design of the Roadster to factory operations. It appears this role will mostly have to do with developing and engineering the Roadster’s battery pack and establishing the production processes for it:

“You will foster collaboration across design engineering, manufacturing, quality, facilities, and production to align with company priorities. Additionally, you will understand project opportunities, challenges, and dependencies; translate scattered information into concise, complete messages; and communicate them to every team member. As the business process development lead, you will develop, maintain, and implement tools and processes to accelerate battery manufacturing execution, achieve cross-functional alignment, and deliver highly efficient systems.”

Manufacturing Engineer, Roadster

Also located in Fremont, this role also has to deal with the concept development and launch of battery manufacturing equipment. Tesla says:

“In this role, you will take large-scale manufacturing systems for new battery products and architectures from the early concept development stage through equipment launch, optimization, and handover to local operations teams.”

Manufacturing Vision Engineer, Battery Vision

This position is in Palo Alto at Tesla’s Engineering Headquarters, and requires the design and scale of advanced inspection and control systems to next-generation battery products:

“You’ll work on automation processes that directly improve battery performance, quality, and cost, collaborating with world-class engineers in a fast-paced, hands-on environment.”

Developing and deploying 2D and 3D vision and measurement systems from proof-of-concept to deployment on high-volume battery manufacturing lines is part of the job description.

Roadster Unveiling

Tesla plans to unveil the Roadster on April 1, and although it was planned for late this year, it is nice to see the company put out a definitive date.

Musk said on the Joe Rogan Experience Podcast in late October:

“Whether it’s good or bad, it will be unforgettable. My friend Peter Thiel once reflected that the future was supposed to have flying cars, but we don’t have flying cars. I think if Peter wants a flying car, he should be able to buy one…I think it has a shot at being the most memorable product unveil ever.”

Production should begin between 12 to 18 months after unveiling, so we could see it sometime in 2027.

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