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SpaceX stacks orbital Starship sections as Elon Musk teases June 20th event

SpaceX's orbital Starship prototype is starting to look much more like its renders. (NASASpaceflight - bocachicagal; SpaceX)

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SpaceX CEO Elon Musk says he will provide a public update on the development status of Starship and Super Heavy in an official presentation later this summer, possibly as soon as June 20th.

Meanwhile, SpaceX’s South Texas team have been busy at work on both Starhopper and a newer Starship, said by Musk to be the first orbit-capable prototype. In the last week, technicians have begun stacking several sections of the vehicle’s stainless steel hull, all fabricated and welded together side-by-side. On Thursday, May 9th, this progressed to the installation of the Starship’s first gently tapered nose section atop its cylindrical tank section. Likely the second- or third-to-last major stack before its aeroshell is assembled into one piece, the orbital prototype is starting to truly resemble a real Starship.

They grow up so fast…

CEO Elon Musk revealed SpaceX’s Mars colonization architecture back in September 2016 and has since provided design and development updates every 6-12 months. Between then now, Starship/Super Heavy (formerly BFR, fore-formerly ITS) has radically changed. Originally baselined with a diameter of 12 m (40 ft), an almost entirely carbon composite design, and a spaceship with bulky tripod fins/wings, SpaceX helped design, build, and test a full-scale liquid oxygen tank.

Six months after the tank was destroyed (likely intentionally) during testing, Musk announced in Sept. 2017 that ITS was now called BFR and would feature a leaner 9m (30 ft) diameter. He also revealed tentative plans to enlist BFR in a point-to-point Earth transportation scheme offering travelers access to almost anywhere on Earth in ~30 minutes. In September 2018, the design changed once more, gaining ~10m of height and three mobile tripod fins/wings/legs. Finally, just a few months after the 2018 update, Musk revealed that SpaceX was moving almost entirely away from carbon composites and would instead use stainless steel throughout BFR’s structure. BFR was also renamed to Starship/Super Heavy.

An overview of a range of proposed medium launch vehicles, including ABL Space's RS-1, Firefly's Beta, and Relativity's Terran. (Teslarati)
The change in scale and design between ITS, BFR, and BFR 2018 is significant. (Teslarati)
SpaceX’s latest stainless steel Starship is pictured here on the Moon and Mars. (SpaceX)

Episode 4: Revenge of the Steel

Given SpaceX’s breakneck pace of Starhopper and Starship development, it’s possible that Musk’s “probably June 20th” event is meant to correlate with a yet-unknown Starship or Starhopper milestone. Back in early January, Musk suggested that the first orbital Starship prototype could be “complete” as early as June. However, a few weeks later, Starhopper suffered a setback when its facade/nosecone toppled over and was irreparably destroyed.

Several months distant, it’s hard to actually say if that hardware loss has impacted SpaceX’s schedule much at all. Sans nose section, SpaceX instead conducted a number of wet dress rehearsals and successfully ignited Raptor and jumped the tethered Starhopper a few feet in early April, more or less right on schedule per a December 2018 Musk tweet.

At this point in time, it’s highly unlikely that the orbital Starship prototype will be truly complete just a month or two from now. Most notably, “completion” would require seven flight-ready Raptor engines, of which SpaceX is known to have only completed 3-4 in the last four months. Despite an apparent lack of Raptors for a June completion of the orbital prototype, it may actually be possible for SpaceX to complete (in a very rough sense) the main structure of the Starship.

Major progress has been made in the last few weeks and the orbital prototype is starting to look more and more like an actual Starship. Aside from finishing the vehicle’s propellant and header tanks and engine section/thrust structure, SpaceX still needs to install avionics, wiring, plumbing, cold-gas maneuvering thrusters, COPVs, access and umbilical ports and panels, an entire heat shield, its tripod wings/fins/legs, and more. At the same time, it’s unclear if SpaceX will attempt to send Starship to orbit on its own before the first Super Heavy booster prototype is complete, an even more massive undertaking ahead of the company.

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On April 27th, SpaceX technicians stacked two subsections of Starship hull. (NASASpaceflight – bocachicagal)
Three sections of orbital Starship become two. (NASASpaceflight – bocachicagal, May 6th)
On May 9th, technicians joined the above two sections into one monolithic piece of Starship. (NASASpaceflight – bocachicagal)
SPACESHIP!1!! (NASASpaceflight – bocachicagal)

For now, all we can do is wait and watch SpaceX’s gloriously bizarre steel Starship prototype continue to grow, while Starhoppper prepares for untethered hops a few thousand feet to the east. Things could be worse!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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What is Digital Optimus? The new Tesla and xAI project explained

At its core, Digital Optimus operates through a dual-process architecture inspired by human cognition.

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Credit: Grok

Tesla and xAI announced their groundbreaking joint project, Digital Optimus, also nicknamed “Macrohard” in a humorous jab at Microsoft, earlier this week.

This software-based AI agent is designed to automate complex office workflows by observing and replicating human interactions with computers. As the first major outcome of Tesla’s $2 billion investment in xAI, it represents a powerful fusion of hardware efficiency and advanced reasoning.

Tesla announces massive investment into xAI

At its core, Digital Optimus operates through a dual-process architecture inspired by human cognition.

Tesla’s specialized AI acts as “System 1”—the fast, instinctive executor—processing the past five seconds of real-time computer screen video along with keyboard and mouse actions to perform immediate tasks.

xAI’s Grok model serves as “System 2,” the strategic “master conductor” or navigator, providing high-level reasoning, world understanding, and directional oversight, much like an advanced turn-by-turn navigation system.

When combined, the two can create a powerful AI-based assistant that can complete everything from accounting work to HR tasks.

Will Tesla join the fold? Predicting a triple merger with SpaceX and xAI

The system runs primarily on Tesla’s low-cost AI4 inference chip, minimizing expensive Nvidia resources from xAI for competitive, real-time performance.

Elon Musk described it as “the only real-time smart AI system” capable, in principle, of emulating the functions of entire companies, handling everything from accounting and HR to repetitive digital operations.

Timelines point to swift deployment. Announced just days ago, Musk expects Digital Optimus to be ready for user experience within about six months, targeting rollout around September 2026.

It will integrate into all AI4-equipped Tesla vehicles, enabling parked cars to handle office work during downtime. Millions of dedicated units are also planned for deployment at Supercharger stations, tapping into roughly 7 gigawatts of available power.

Digital Optimus directly supports Tesla’s broader autonomy strategy. It leverages the same end-to-end neural networks, computer vision, and real-time decision-making tech that power Full Self-Driving (FSD) software and the physical Optimus humanoid robot.

By repurposing idle vehicle compute and extending AI4 hardware beyond driving, the project scales Tesla’s autonomy ecosystem from roads to digital workspaces.

As a virtual counterpart to physical Optimus, it divides labor: software agents manage screen-based tasks while humanoid robots tackle physical ones, accelerating Tesla’s vision of general-purpose AI for productivity, Robotaxi fleets, and beyond.

In essence, Digital Optimus bridges Tesla’s vehicle and robotics autonomy with enterprise-scale AI, promising massive efficiency gains. No other company currently matches its real-time capabilities on such accessible hardware.

It really could be one of the most crucial developments Tesla and xAI begin to integrate, as it could revolutionize how people work and travel.

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Tesla adds awesome new driving feature to Model Y

Tesla is rolling out a new “Comfort Braking” feature with Software Update 2026.8. The feature is exclusive to the new Model Y, and is currently unavailable for any other vehicle in the Tesla lineup.

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Credit: Tesla

Tesla is adding an awesome new driving feature to Model Y vehicles, effective on Juniper-updated models considered model year 2026 or newer.

Tesla is rolling out a new “Comfort Braking” feature with Software Update 2026.8. The feature is exclusive to the new Model Y, and is currently unavailable for any other vehicle in the Tesla lineup.

Tesla writes in the release notes for the feature:

“Your Tesla now provides a smoother feel as you come to a complete stop during routine braking.”

Interestingly, we’re not too sure what catalyzed Tesla to try to improve braking smoothness, because it hasn’t seemed overly abrupt or rough from my perspective. Although the brake pedal in my Model Y is rarely used due to Regenerative Braking, it seems Tesla wanted to try to make the ride comfort even smoother for owners.

There is always room for improvement, though, and it seems that there is a way to make braking smoother for passengers while the vehicle is coming to a stop.

This is far from the first time Tesla has attempted to improve its ride comfort through Over-the-Air updates, as it has rolled out updates to improve regenerative braking performance, handling while using Full Self-Driving, improvements to Steer-by-Wire to Cybertruck, and even recent releases that have combatted Active Road Noise.

Tesla set to activate long-awaited Cybertruck feature

Tesla holds a unique ability to change the functionality of its vehicles through software updates, which have come in handy for many things, including remedying certain recalls and shipping new features to the Full Self-Driving suite.

Tesla seems to have the most seamless OTA processes, as many automakers have the ability to ship improvements through a simple software update.

We’re really excited to test the update, so when we get an opportunity to try out Comfort Braking when it makes it to our Model Y.

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Tesla finally brings a Robotaxi update that Android users will love

The breakdown of the software version shows that Tesla is actively developing an Android-compatible version of the Robotaxi app, and the company is developing Live Activities for Android.

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Credit: Grok

Tesla is finally bringing an update of its Robotaxi platform that Android users will love — mostly because it seems like they will finally be able to use the ride-hailing platform that the company has had active since last June.

Based on a decompile of software version 26.2.0 of the Robotaxi app, Tesla looks to be ready to roll out access to Android users.

According to the breakdown, performed by Tesla App Updates, the company is preparing to roll out an Android version of the app as it is developing several features for that operating system.

The breakdown of the software version shows that Tesla is actively developing an Android-compatible version of the Robotaxi app, and the company is developing Live Activities for Android:

“Strings like notification_channel_robotaxid_trip_name and android_native_alicorn_eta_text show exactly how Tesla plans to replicate the iOS Live Activities experience. Instead of standard push alerts, Android users are getting a persistent, dynamically updating notification channel.”

This is a big step forward for several reasons. From a face-value perspective, Tesla is finally ready to offer Robotaxi to Android users.

The company has routinely prioritized Apple releases because there is a higher concentration of iPhone users in its ownership base. Additionally, the development process for Apple is simply less laborious.

Tesla is working to increase Android capabilities in its vehicles

Secondly, the Robotaxi rollout has been a typical example of “slowly then all at once.”

Tesla initially released Robotaxi access to a handful of media members and influencers. Eventually, it was expanded to more users, so that anyone using an iOS device could download the app and hail a semi-autonomous ride in Austin or the Bay Area.

Opening up the user base to Android users may show that Tesla is preparing to allow even more users to utilize its Robotaxi platform, and although it seems to be a few months away from only offering fully autonomous rides to anyone with app access, the expansion of the user base to an entirely different user base definitely seems like its a step in the right direction.

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