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SpaceX Falcon 9 Block 5 will usher in a new era of rapid reuse rockets

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Despite all missions being readily in the range of recovery, SpaceX has only attempted to recover its Falcon boosters after two of the company’s five 2018 launches. If anything, the attachment to Falcon boosters and the apparent melancholy felt by many observers when they are not recovered is a testament to the staggeringly abrupt success of SpaceX’s reusable rocketry program.

Aside from Falcon Heavy’s center core and 1044, each booster expended in the last several months (Iridium-4, GovSat-1, and PAZ) was aging, flight-proven, and nearing the end of its operational life: Block 3 and Block 4 Falcon 9s were simply not designed or expected to fly more than two or three times total. Their seemingly premature deaths were thus a necessary step along the path to Block 5 and truly rapid and cheap booster reuse; perhaps as pragmatic as quite literally making space for new and superior hardware at SpaceX’s many facilities. The demise of Falcon Heavy’s center core nevertheless made for a spectacular video (skip to 1:10, or watch the whole thing…).

The end (of old Falcons) is nigh

Despite the carnage in recent times, the next two weeks are likely to see several more flight-proven Falcon 9s meet their timely, watery demise, or at least complete their final flight in the case of CRS-14.

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  • Iridium-5 (NET March 29) will be flying atop Booster (B) 1041, previously used for Iridium-3 (Oct. 2017)
  • CRS-14 (NET April 2) will make use of B1039, a booster that debuted with the launch of CRS-12 (Aug. 2017)
  • Iridium-6/GRACE-FO (NET April 28) was confirmed just yesterday to be flying on B1043, the booster that launched the now-infamous Zuma spysat this January
  • Lastly, SES-12 (NET April 30) will likely use B1040, which orbited the USAF’s secretive X-37B spaceplane in Sept. 2017

While more than a little hard to believe, this series of launches over the next 4-6 weeks may see SpaceX’s fleet of flight-proven boosters shrink to no more than two flightworthy cores – perhaps just a single Falcon 9. The launch of NASA’s exoplanet observatory TESS – set to use the brand new Falcon 9 B1045 – will likely see one additional flight after landing at LZ-1 or OCISLY in mid-April. The final flight-proven booster known to exist in a potentially flightworthy state is B1042, famous for its moderate attempt at self-immolation and Roomba-murder (correction: the Roomba murder attempt was actually a few weeks before, during the landing of SES-11’s flight-proven booster) after the successful launch of Koreasat-5A in Oct. 2017. B1042’s future is unknown at this point, however, as the post-landing fire may have damaged the booster beyond repair.

Rounding out SpaceX’s entire fleet of boosters, at least after SES-12, are the flight-proven B1045, the first-ever Block 5 booster (B1046) – flight-proven after Bangabandhu-1, and the second Block 5 booster (B1047). Assuming that Block 5’s first hot-fire testing has gone well at SpaceX’s McGregor, TX facilities, it’s probable that B1048 and perhaps B1049 will roll out of the Hawthorne factory and head to Texas for their own tests between now and then.

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TL;DR: SpaceX is betting heavily on Block 5

The purpose of this brief jaunt through the annals of SpaceX’s rocket fleet and production goals is to demonstrate just how aggressively SpaceX has bet on Block 5 – both on its success as a new and complex technological system and as an unprecedentedly reusable orbital-class rocket. If any design or manufacturing flaws are discovered in the first several Block 5 Falcon 9s, or if Block 5 turns out to be less reusable than SpaceX hopes, the company could well find its manifested launch dates slipping as flightworthy boosters – not satellites – become the bottleneck for access to orbit.

Nevertheless, SpaceX has at least six full-up Falcon 9 boosters in various stages of integration and completion at their Hawthorne factory, as well as 1046 in (or departing) Texas and 1047 presumably on its way there. SpaceX certainly has a strong track record of introducing its many upgraded iterations of Falcon 9 in the past – fingers crossed that that trend continues with Block 5. If SpaceX’s confidence still rings true a month or two from today, a new era of access to space will have truly begun, and SpaceX will be able to quite rapidly refocus a considerable portion of its workforce on getting to Mars.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk’s $10 Trillion robot: Inside Tesla’s push to mass produce Optimus

Tesla’s surging Optimus job listings reveal a company sprinting from prototype to one million robot production.

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Tesla is accelerating its push to bring the Optimus humanoid robot to high volume production, and its recent job listings tells the story as clearly as any earnings call.

With well over 100 Optimus related job openings now posted across its U.S. facilities, Tesla is signaling a critical pivot for the program, moving it from a captivating tech demo to a serious manufacturing endeavor. Roles span the full spectrum of the product lifecycle, from Robotics Software Engineers and Manufacturing Engineers to Mechanical Integration Engineers and AI Engineers focused on world modeling and video generation. One active listing for a Software Engineer on the Optimus team asks candidates to build scalable and reliable data pipelines for Optimus manufacturing lines and develop automation tools that accelerate analysis and visualization for mass manufacturing.

Tesla is racing toward a one million unit annual production target. The clearest signal yet that Tesla is treating Optimus as its primary business came on January 28, 2026, during the company’s Q4 2025 earnings call. Musk announced that Tesla is ending production of the Model S and Model X, and will repurpose those lines at its Fremont, California factory to build Optimus humanoid robots.

A production intent prototype of Optimus Version 3 is planned to be ready in early 2026, after which Tesla intends to build a one million unit production line with a targeted production start by the end of 2026. To support that ramp, Tesla broke ground on a massive new Optimus manufacturing facility at Gigafactory Texas in late 2025, with ambitions to eventually reach 10 million units per year.

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Tesla Giga Texas to feature massive Optimus V4 production line

The business case for scaling this aggressively is rooted in labor economics. Musk has stated that “Optimus has the potential to be the biggest product of all time,” reasoning that if Tesla can produce capable humanoid robots at scale and reasonable cost, every task currently performed by human labor becomes a potential application. In a separate statement, Musk framed Optimus’s long term importance even more bluntly, saying it could surpass Tesla’s vehicle business in scale with the potential to generate $10 trillion in revenue.

The industries Tesla is targeting first are those most burdened by repetitive physical labor. Early applications include manufacturing assembly, material handling and quality inspection, as well as logistics tasks like loading, unloading, sorting, and transporting goods in warehouses and distribution centers. Longer term, Tesla’s vision is for Optimus to penetrate household, medical, and logistics scenarios at the scale of a smartphone rollout.

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Tesla officially begins sunset of Model S and Model X

In the latest move to show Tesla is planning to eliminate the Model S and Model X from production, the company’s Korean arm has officially set a firm cutoff date of March 31, 2026, for new orders of both models.

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Credit: Tesla

Tesla has officially started its process of sunsetting the Model S and Model X just months after the company confirmed it would stop producing the two flagship vehicles in 2026.

This step marks the end of an era for the vehicles that helped establish not only Tesla’s prowess as an automaker but also its status as a disruptor in the entire car industry. While these two cars have done a tremendous amount for Tesla, the signal that it is time to wind down their production has evidently arrived.

In the latest move to show Tesla is planning to eliminate the Model S and Model X from production, the company’s Korean arm has officially set a firm cutoff date of March 31, 2026, for new orders of both models.

This is the first time Tesla has announced a hard global deadline for the Model S and X, as after that date, only existing inventory will be available in South Korea.

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The move to bring closure to the Model S and Model X aligns with CEO Elon Musk’s plans for Tesla moving forward. During the Q4 2025 Earnings Call in January, Musk said the two cars deserved an “honorable discharge” for what they have done for the company.

The long-running programs are primarily being removed so that manufacturing lines can be repurposed for high-volume manufacturing of the Optimus humanoid robot. Tesla is targeting a production rate of up to one million units each year.

The Model S and Model X being removed from Tesla’s plans is a tough choice, but it was one that was written on the wall. Sales of these premium models have declined sharply in recent years, and even with Plaid configurations that are performance-forward, the company still has had trouble getting them sold.

In 2025, the Model S and Model X together accounted for roughly 3 percent of Tesla’s global deliveries, down significantly from prior periods as competition intensified in the luxury EV segment and buyers shifted toward more affordable options like the Model 3 and Model Y.

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The Model S saw sales drop over 50 percent year-over-year in some quarters, while the Model X faced similar pressures from rivals, including the Rivian R1S and BMW iX.

Despite their dwindling volume, the Model S and Model X remain technological showcases. The Plaid variants deliver blistering acceleration, advanced Full Self-Driving capability, and luxurious interiors.

The phase-out paves the way for Tesla’s strategic pivot toward autonomy, robotics, and higher-volume vehicles.

Tesla brings closure to flagship ‘sentimental’ models, Musk confirms

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Fremont will continue producing the refreshed Model 3 and Model Y, ensuring the factory remains a key automotive hub while expanding into robotics. Tesla has stated that the shift is not expected to result in job losses and could increase headcount as Optimus production ramps up.

For Tesla fans, the sunset represents a bittersweet moment. The Model S, introduced in 2012, proved EVs could compete with luxury sedans, while the Falcon-wing-door Model X set new standards for family haulers. Owners can expect continued software support and service for years to come.

Many fans have pushed for the Model X to hang around due to its appeal for families.

With the two cars heading out, Tesla’s priority now becomes its future products, especially that of the Optimus robot, which is the main reason for the S/X platform’s conclusion.

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Tesla shows off mysterious vehicle at Giga Texas

The mysterious structure, partially unboxed amid construction materials, has sparked widespread speculation among Tesla enthusiasts and analysts. Many are convinced it is the long-rumored Model Y L, the extended-wheelbase variant already popular in China, now arriving in Texas for potential U.S. production.

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Credit: Joe Tegtmeyer | X

Tesla seemingly showed off a mysterious vehicle at Giga Texas, one that seems to be completely different than anything the company currently makes for the U.S. market.

The vehicle, which was spotted on the plant’s property, appears to be similar to the Model Y L that has not yet launched in North America, and is currently built at Gigafactory Shanghai in China.

Drone pilot Joe Tegtmeyer captured intriguing footage at Tesla’s Giga Texas on March 23, 2026, revealing what appears to be a large, blue plastic-wrapped vehicle body resting inside a wooden shipping crate outdoors.

The mysterious structure, partially unboxed amid construction materials, has sparked widespread speculation among Tesla enthusiasts and analysts. Many are convinced it is the long-rumored Model Y L, the extended-wheelbase variant already popular in China, now arriving in Texas for potential U.S. production.

The images show an elongated silhouette that stands out from standard Model Y bodies. Side-by-side comparisons shared in replies to Tegtmeyer’s post highlight key differences: the rear door extends farther over the wheel arch than on a regular Model Y, and the rear glass appears to run all the way to the spoiler lip without the metal trim seen on shorter versions.

One overlay analysis noted that the visible proportions align precisely with the Chinese-market Model Y L, which measures approximately 4.98 meters long with a 3.04-meter wheelbase, which is about seven inches longer overall than the standard Model Y sold in the U.S.

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The vehicle is a bare “body-in-white” shell, typical of prototypes sent abroad for tooling validation and local manufacturing ramp-up. Tesla has already launched the six- and seven-seat Model Y L in China and other markets, where it offers roughly 10% more cargo space and greater family-friendly versatility.

This sighting fits Tesla’s broader strategy. Industry observers expect the company to localize Model Y L production at Giga Texas by mid-2026 to serve American families seeking extra room without stepping up to the larger Cybertruck or a future full-size SUV.

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Bringing the design stateside could add tens of thousands of annual deliveries while leveraging existing Model Y lines. People have been adamant that they want the Model Y L in the U.S., especially as Tesla plans to fade the Model X, the company’s most ideal vehicle for large families, out of production in the near future.

Tesla Model Y lineup expansion signals an uncomfortable reality for consumers

While Tesla has made no official comment, the timing, amid Giga Texas expansion and steady Model Y output, suggests the mysterious crate is more than a random prototype.

If confirmed as the Model Y L, it marks another step in Tesla’s effort to refresh its bestselling SUV for global demand. The vehicle would perform exceptionally well in the U.S., and despite the company’s rather mute stance on bringing it to America, this might be the biggest hint to date that it could be on the way.

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