News
SpaceX Falcon 9 Block 5 will usher in a new era of rapid reuse rockets
Despite all missions being readily in the range of recovery, SpaceX has only attempted to recover its Falcon boosters after two of the company’s five 2018 launches. If anything, the attachment to Falcon boosters and the apparent melancholy felt by many observers when they are not recovered is a testament to the staggeringly abrupt success of SpaceX’s reusable rocketry program.
- Falcon Heavy’s side boosters seconds away from near-simultaneous landings at Landing Zones 1 and 2. (SpaceX)
- GovSat’s Falcon 9 1032 spotted in one piece by Elon Musk after a soft-landing in the Atlantic. (Elon Musk)
Aside from Falcon Heavy’s center core and 1044, each booster expended in the last several months (Iridium-4, GovSat-1, and PAZ) was aging, flight-proven, and nearing the end of its operational life: Block 3 and Block 4 Falcon 9s were simply not designed or expected to fly more than two or three times total. Their seemingly premature deaths were thus a necessary step along the path to Block 5 and truly rapid and cheap booster reuse; perhaps as pragmatic as quite literally making space for new and superior hardware at SpaceX’s many facilities. The demise of Falcon Heavy’s center core nevertheless made for a spectacular video (skip to 1:10, or watch the whole thing…).
The end (of old Falcons) is nigh
Despite the carnage in recent times, the next two weeks are likely to see several more flight-proven Falcon 9s meet their timely, watery demise, or at least complete their final flight in the case of CRS-14.
- Iridium-5 (NET March 29) will be flying atop Booster (B) 1041, previously used for Iridium-3 (Oct. 2017)
- CRS-14 (NET April 2) will make use of B1039, a booster that debuted with the launch of CRS-12 (Aug. 2017)
- Iridium-6/GRACE-FO (NET April 28) was confirmed just yesterday to be flying on B1043, the booster that launched the now-infamous Zuma spysat this January
- Lastly, SES-12 (NET April 30) will likely use B1040, which orbited the USAF’s secretive X-37B spaceplane in Sept. 2017
- Booster 1041 arrives in Port of San Pedro, CA in Oct. 2017 after successfully completing its first launch. (Pauline Acalin)
- Booster 1039 lands after successfully launching CRS-12’s Cargo Dragon into orbit. 1039 completed its final mission on Monday afternoon, April 2. (SpaceX)
- After landing at LZ-1, B1043 was refurbished in approximately four months. (SpaceX)
- Falcon 9 B1040 returns to LZ-1 after the launch of the USAF’s X-37B spaceplane. (SpaceX)
While more than a little hard to believe, this series of launches over the next 4-6 weeks may see SpaceX’s fleet of flight-proven boosters shrink to no more than two flightworthy cores – perhaps just a single Falcon 9. The launch of NASA’s exoplanet observatory TESS – set to use the brand new Falcon 9 B1045 – will likely see one additional flight after landing at LZ-1 or OCISLY in mid-April. The final flight-proven booster known to exist in a potentially flightworthy state is B1042, famous for its moderate attempt at self-immolation and Roomba-murder (correction: the Roomba murder attempt was actually a few weeks before, during the landing of SES-11’s flight-proven booster) after the successful launch of Koreasat-5A in Oct. 2017. B1042’s future is unknown at this point, however, as the post-landing fire may have damaged the booster beyond repair.
Rounding out SpaceX’s entire fleet of boosters, at least after SES-12, are the flight-proven B1045, the first-ever Block 5 booster (B1046) – flight-proven after Bangabandhu-1, and the second Block 5 booster (B1047). Assuming that Block 5’s first hot-fire testing has gone well at SpaceX’s McGregor, TX facilities, it’s probable that B1048 and perhaps B1049 will roll out of the Hawthorne factory and head to Texas for their own tests between now and then.
https://www.instagram.com/p/BgfboKIB17H/
TL;DR: SpaceX is betting heavily on Block 5
The purpose of this brief jaunt through the annals of SpaceX’s rocket fleet and production goals is to demonstrate just how aggressively SpaceX has bet on Block 5 – both on its success as a new and complex technological system and as an unprecedentedly reusable orbital-class rocket. If any design or manufacturing flaws are discovered in the first several Block 5 Falcon 9s, or if Block 5 turns out to be less reusable than SpaceX hopes, the company could well find its manifested launch dates slipping as flightworthy boosters – not satellites – become the bottleneck for access to orbit.
Nevertheless, SpaceX has at least six full-up Falcon 9 boosters in various stages of integration and completion at their Hawthorne factory, as well as 1046 in (or departing) Texas and 1047 presumably on its way there. SpaceX certainly has a strong track record of introducing its many upgraded iterations of Falcon 9 in the past – fingers crossed that that trend continues with Block 5. If SpaceX’s confidence still rings true a month or two from today, a new era of access to space will have truly begun, and SpaceX will be able to quite rapidly refocus a considerable portion of its workforce on getting to Mars.
- SpaceX Block 5 Falcon9 at McGregor, Texas [Credit: Chris G – NSF via Twitter, Reprinted with permission from NASASpaceflight.com]
- SpaceX continues a cautious regiment of tests for the newest Falcon 9 upgrade, Block 5. (Reddit /u/HollywoodSX)
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Investor's Corner
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.
Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.
The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.
What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.
TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.
Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.
The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.
News
NHTSA just escalated its Tesla Cybercab investigation in a big way
NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.
Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.
The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.
Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.
The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.
Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.
Investor's Corner
Tesla uber bull Ron Baron says ‘the time to buy the stock is now’
In a new interview on Wednesday, Tesla uber bull Ron Baron said that anyone looking to buy the company’s stock should do so as soon as they can.
Baron, founder and CEO of Baron Capital and one of Tesla’s most persistent institutional bulls, used a CNBC Squawk Box appearance on Wednesday to deliver a familiar message with fresh urgency: In his opinion, Tesla stock is a buy:
“The time to buy the stock is now. FSD is catching on, and it’s going to be bigger and bigger. 55% of new buyers are buying it (Teslas) with FSD. It’s going to be everywhere. It’s safer.”
The Baron Capital frontman’s case is built around Full Self-Driving. Tesla reported 1.48 million active FSD subscriptions in the second quarter, up 56 percent year over year, and company officials have said roughly 55 percent of new North American deliveries left with a subscription enabled.
Baron framed that attach rate as proof the product is moving from enthusiast extra to default expectation, and as a reason software, not just vehicle volume, should drive the next phase of value.
His conviction on Tesla shares is not theoretical, as Baron Capital made its first Tesla investment in 2014, after years of meetings that began around the 2010 IPO roadshow. The firm later built a large SpaceX position starting in 2017.
Ron Baron today in new interview on Tesla:
“The time to buy the stock is now. FSD is catching on, and it’s going to be bigger and bigger. 55% of new buyers are buying it (Teslas) with FSD. It’s going to be everywhere. It’s safer.” pic.twitter.com/Rv5PB0bVZ2
— Sawyer Merritt (@SawyerMerritt) September 16, 2026
Baron said those Musk-led bets have generated about $30 billion of the $71 billion in profits Baron Capital has produced for clients. He put the firm’s current exposure at roughly $25 billion in SpaceX and $5 billion in Tesla. Personally, he described SpaceX as his largest holding, at about $5 billion, with about $1.5 billion in Tesla and additional Tesla exposure through the firm’s funds.
That concentration is also a statement of loyalty. Asked about talk of a SpaceX-Tesla combination, Baron said he had already walked Elon Musk through arguments for and against a deal, then declined to repeat them on air. His public position was simpler: “Whatever you decide is better is what I’m going to support,” he said to Musk.
Baron also said that he picked up the farewell edition of the Model S after Tesla decided to sunset the vehicle earlier this year, calling it his favorite car he’s ever driven.







