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SpaceX’s Falcon Heavy eyed by Europe/Japan as ULA nails spectacular Delta Heavy launch

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8 years ago

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According to RussianSpaceWeb, SpaceX’s Falcon Heavy rocket is under serious consideration for launches of major European and Japanese payloads associated with the Lunar Orbital Platform-Gateway (formerly the Deep Space Gateway).

Currently targeting launch readiness in the mid-2020s, those heavy scientific and exploratory government payloads are eyeing Falcon Heavy at the same time as the United Launch Alliance’s (ULA) Delta IV Heavy – the most powerful operational rocket prior to FH’s debut – is busy wrapping up a scientific launch for NASA and prepping for another launch in September for its singular anchor customer, the National Reconnaissance Office (NRO).

https://twitter.com/_TomCross_/status/1028599075002896384

A breathtaking mission to the sun

United Launch Alliance (ULA) has just completed the ninth successful launch of its Delta IV Heavy rocket, originally developed by Boeing in the 1990s and debuted in 2004 before the company’s launch vehicle subsidiary joined forces with Lockheed Martin’s own rocket branch. Delta Heavy’s August 12th mission saw the rocket send a small NASA payload known as Parker Solar Probe (PSP) on a trajectory that will eventually place the craft closer to the Sun than any human-made object before it. In pursuit of a better understanding of how exactly our solar system’s namesake functions and behaves, PSP will also become the fastest object ever created by humans, traveling at an extraordinary 200 km/s (120 mi/s) at the zenith of its deepest periapses (the point at which PSP is closest to the sun).

In a fitting send-off for the small heat-shielded spacecraft, Delta IV Heavy’s launch was a spectacle to behold, with clear skies and the cover of darkness combining to magnify the best of the rocket’s telltale features. Upon ignition of its three massive RS-68 rocket engines, each producing over 700,000 lb-ft of thrust, the rocket is held down for several seconds in a process that famously culminates in what appears to be self-immolation just before liftoff, a consequence of the rocket burning off excess hydrogen fuel expelled during the ignition process. Unlike Falcon 9’s dirtier kerosene-oxygen combustion, Delta Heavy’s hydrogen and oxygen fuel produce a flame that is nearly transparent, aside from a bright orange tint created by materials in each engine’s ablative (read: designed to disintegrate) nozzle.

While Delta IV Heavy has used one of its other nine successful launches for a NASA payload (a test flight of the Orion capsule), all seven remaining missions were conducted for the USAF (1) and the National Reconnaissance Office (NRO; 6), and all six remaining missions on the rocket’s manifest also happen to be for the NRO. Put simply, Delta IV Heavy would not exist today if the NRO did not have an explicit and unflappable need for the capabilities it offers. The primary downside is cost: DIVH costs at least $350 million and usually more than $400m per launch. Thankfully for ULA, the NRO has very few problems with money, and the agency’s estimated annual budget of $10 billion (2013) is more than half of NASA’s entire budget.

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After Falcon Heavy’s successful debut, Delta IV Heavy’s monopoly over heavyweight NRO and USAF payloads is rapidly coming to an end, and both agencies are almost certainly attempting to equally quickly certify SpaceX’s newest rocket for critical national security space (NSS) launches. With that influx of the slightest hint of competition, Delta IV Heavy’s ~$400 million price tag starts to look rather painful in comparison to Falcon Heavy’s cost ceiling of around $150 million, potentially much less in the event that 1-3 of its boosters are recoverable. That competition likely won’t kill Delta IV Heavy, thanks entirely to the anchor support of the NRO, but it most certainly will guarantee that Delta Heavy is retired the moment ULA’s next-gen Vulcan rocket is ready to take over, likely no earlier than 2024.

Falcon Heavy may look for more condensed than Delta Heavy, but its performance dramatically outclasses the ULA rocket in all but the highest-energy mission profiles. (SpaceX)

Outside of the NRO, however, there is a surprising amount of interest in Falcon Heavy for interesting (and heavy) government payloads, particularly with respect to the NASA/ESA/JAXA/Roscosmos cooperative lunar space station, known as the Lunar Orbital Platform-Gateway.

Falcon Heavy enters the mix

The first payload considering Falcon Heavy for launch services is the Japanese Space Agency’s (JAXA) HTV-X, and upgraded version of a spacecraft the country developed to assist in resupplying the International Space Station (ISS). HTV-X is primarily being designed with an ISS-resupply role still at the forefront, but Russianspaceweb recently reported that JAXA is seriously considering the development of a variant of the robotic spacecraft dedicated to resupplying the Lunar Orbital Platform-Gateway (LOPG; and I truly wish I were joking about both the name and acronym).

As the name suggests, LOPG is fundamentally a shrunken, upgraded copy of the present-day International Space Station but with its low Earth orbit swapped for an orbit around the Moon. Why, you might ask? It happens that that question is far less sorted at this point than “how”, and there’s a fairly strong argument to be made that NASA is simply attempting to create a low-hanging-fruit destination for the chronically delayed SLS rocket and Orion spacecraft it routinely spends ~20% of its annual budget on. The alternatives to such a crewed orbital outpost are actually landing on the Moon and building a base or dramatically ramping development of foundations needed to enable the first human missions to Mars.

Regardless of the LOPG’s existential merits, a lot of energy (and money) is currently being funneled into planning and initial hardware development for the lunar station’s various modular segments. JAXA is currently analyzing ways to resupply LOPG and its crew complement with its HTV-X cargo spacecraft, currently targeting its first annual ISS resupply mission by the end of 2021. While JAXA will use its own domestic H-III rocket to launch HTV-X to the ISS, that rocket simply is not powerful enough to place a minimum of ~10,000 kg (22,000 lb) on a trans-lunar insertion (TLI) trajectory. As such, JAXA is examining SpaceX’s Falcon Heavy as a prime (and affordable) option: by recovering both side boosters on SpaceX’s drone ships and sacrificing the rocket’s center core, a 2/3rds-reusable Falcon Heavy should be able to send as much as 20,000 kg to TLI (lunar orbit), according to comments made by CEO Elon Musk.

That impressive performance would also be needed for another LOPG payload, this time for ESA’s 5-6 ton European System Providing Refueling Infrastructure and Telecommunications (ESPRIT) lunar station module. That component is unlikely to reach launch readiness before 2024, but ESA is already considering Falcon Heavy (over its own Ariane 6 rocket) in order to save some of the module’s propellant. Weighing 6 metric tons at most, Falcon Heavy could most likely launch ESPRIT while still recovering all three of its booster stages.

Regardless of the outcomes of those rather far-off launch contracts, it’s clear that some sort of market exists for Falcon Heavy and even more clear that its injection of competition into the stagnant and cornered heavy-lift launch segment is being globally welcomed with open arms.

For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Investor's Corner

New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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12 hours ago

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September 18, 2026

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

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Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Investor's Corner

Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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1 day ago

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September 17, 2026

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

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Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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Elon Musk

SpaceX’s next Starship launch is about to attempt its biggest leap yet

SpaceX targets September 22 for Starship Flight 14, its first attempt to reach real orbit.

Published

3 days ago

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September 15, 2026

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SpaceX has set September 22 as the target date for Starship’s 14th test flight, and this one carries a different goal than any of the 13 that came before it. Every previous Starship mission has intentionally flown a suborbital arc, reentering the atmosphere within the same hour it launched. Flight 14 is designed to send the craft into a genuine orbit around Earth for the first time.

The launch window opens at 7:15 a.m. Central time at Starbase in South Texas and runs for 75 minutes, pending regulatory approval, according to SpaceX’s mission description published Tuesday. If the flight goes as planned, Starship will circle the planet roughly six times at an altitude near 275 kilometers over about ten hours before a deorbit burn sends it toward a splashdown in the Pacific Ocean west of Chile, a departure from the Indian Ocean recoveries used on the last several flights.

The mission also marks the first attempt to put a working batch of Starlink V3 satellites into actual service. Flight 13 carried 20 of the new satellites in July, but because that mission never left a suborbital trajectory, the payload reentered along with the ship instead of separating into orbit.

SpaceX tells the FCC that Starship Flight 14 is going to orbit

Each V3 satellite is rated for roughly one terabit per second of downlink capacity, so a successful deployment on Flight 14 would be SpaceX’s largest single jump in network bandwidth since Starlink began flying on Falcon 9.

Flight 13 still did the heavier lifting on the technical side. That July mission flew a deliberately more stressful reentry profile to test Starship’s heat shield, and the ship survived its softest splashdown yet, intact enough for drone inspections shortly after landing. Elon Musk said the flight delivered “all the heat shield data we needed and then some,” a result Teslarati covered in detail when he later said SpaceX had solved the vehicle’s biggest reusability challenge. Flight 14 is where SpaceX starts spending that confidence on an actual orbital insertion rather than another controlled fall back to Earth.

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One thing Flight 14 will not attempt is a tower catch of the ship. Musk floated the idea right after Flight 13, but walked the timeline back in August, saying a catch attempt was more likely “in a few months.” The Super Heavy booster will still aim for its own recovery, targeting an offshore landing point in the Gulf of America, the same approach used on recent flights.

September 22 is SpaceX’s own target, not a locked date. Starship’s schedule has slipped before over hardware readiness and FAA sign off, and the company has said as much in its own mission notes. But the plan itself represents the clearest marker yet that Starship is moving from a suborbital test program into something meant to carry paying payloads and, eventually, people.

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