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SpaceX makes rocket fairing catch look easy with “autopilot” recovery

CEO Elon Musk has published a video showing SpaceX make Falcon fairing catches look easy. (SpaceX)

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SpaceX has made Falcon 9 rocket fairing recovery look easy in a video of the latest nosecone catch, published hours after the company’s successful Starlink-10 launch.

Posted on Twitter by Elon Musk not long after a SpaceX webcast host and engineer revealed that one of two fairing catch attempts had been successful, the video offers the best in-action view yet of an operational fairing recovery. Backed by elevator music, it also certainly carries a clear signature of the CEO’s humor, carrying the torch from previous hits like “How Not to Land an Orbital Rocket Booster“, “Grasshopper vs. Cows“, and the successful launch of a Tesla Roadster and spacesuit-wearing mannequin into interplanetary space.

Lackadaisical theme song aside, Musk also shed some light on the actual process of catching Falcon fairings with giant ships and nets. Those new details point towards a major improvement made in the last six or so months that’s helped enable an unprecedented three successful fairing catches in less than 30 days.

(Richard Angle)
Falcon 9 B1049 lifts off for the sixth time with a flight-proven payload fairing. (Richard Angle)
SpaceX may have gotten statistically lucky but the company certainly made fairing catches look easy on Tuesday, August 18th. (SpaceX)

According to Musk, SpaceX caught the Starlink-10 fairing half with both recovery ship GO Ms. Tree and the parasailing fairing half “operating on (SpaceX) autopilot.” While his comments leave a great deal of room for interpretation, they seem to imply that SpaceX has found ways to make fairing recovery almost as automatic as Falcon booster landings. During Falcon first stage recovery, the booster and drone ship technically operate as if the other doesn’t exist – the ship simply station keeps in a very specific location and the booster targets that same specific location.

Fairing recovery, as SpaceX would quickly find out, was a dramatically more complex and touchy ballet of humans, machinery, and rocket parts. Little is known about the specifics of fairing recovery beyond the fact that fairing halves have cold gas thrusters for positioning in vacuum and use GPS-guided parafoils to travel towards a rough landing zone. For most prior attempts, it’s believed that one or several crew members were responsible for manually maneuvering the recovery ship during catch attempts.

(Richard Angle)
The Starlink-10 payload fairing flew once before in January 2020 on Starlink-3. (Richard Angle)
A twice-flown Falcon 9 fairing half is recovered again after SpaceX’s Starlink-10 launch. (SpaceX)

Including controlled helicopter drop tests, SpaceX failed a dozen or more consecutive fairing catch attempts and even shipped the entire operation from California to Florida before the first successful catch finally came in June 2019. In an apparent fluke, SpaceX managed to catch another fairing half less than two months later. Five months later, SpaceX secured its third fairing catch – possibly the very same fairing half caught on Monday. Another six months after #3, SpaceX hit a major milestone, simultaneously catching both halves of a Falcon fairing with two separate ships on July 21st, 2020.

Two fairing catches, one launch. (SpaceX)

Now, just 29 days after that spectacular double catch, SpaceX has caught another Falcon 9 fairing half – tempered only by the fact that sister ship Ms. Chief missed her own catch attempt. While it could certainly be a fluke of luck akin to SpaceX’s back-to-back STP-2 and Amos-17 catches, Musk’s note that “fairing chute control & ship control are closing the loop locally” points to cautious optimism.

Cryptic as ever, the comment seems to imply that SpaceX has debuted – or at least recently introduced – a kind of cooperative, autonomous navigation system that allows Falcon fairings and their recovery ships to communicate and function as a unit. For now, we’ll have to wait for the next catch attempt to get a better idea of just how much of a step forward SpaceX has made. SAOCOM 1B, SpaceX’s next Falcon 9 fairing recovery (and launch), is currently scheduled no earlier than (NET) August 27th.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Google just picked SpaceX for its first step into orbital AI

Google will launch its first Project Suncatcher AI satellite on SpaceX’s Transporter-18 rideshare next week.

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Google is about to put its own AI chips into orbit for the first time, and it is paying SpaceX to get them there.

The company said Thursday that the first in-orbit test of Project Suncatcher, its research effort to find out whether space can host large-scale AI computing, will fly next week on SpaceX’s Transporter-18 rideshare mission.

The satellite, called MVP, is about the size of a refrigerator and carries four of Google’s Tensor Processing Units, the same chips Google runs in its ground data centers. Google originally planned to launch two custom satellites in 2027, but chose to move faster by integrating its chips into a satellite.

MVP’s solar panels supply about one kilowatt of power, and Google will run Gemini models on the TPUs only in bursts of roughly 15 minutes before the chips shut down so the radiators can shed heat. In a blog post, Google said its Trillium TPUs survived vibration testing that mimicked sustained launch loads of up to 10g, with individual components seeing 50 to 100g, and handled a radiation dose greater than a five year mission would deliver.

SpaceX and Google mull massive partnership on Musk’s orbital data dream: report

Next week’s flight, slated for October 1, follows a relationship that became public in May, when Teslarati reported that Google was in talks with SpaceX for a launch deal tied to orbital data centers. Google also holds a stake of roughly 6% in SpaceX.

The two companies are chasing the same idea from very different starting points. SpaceX’s own orbital compute program is built around the AI1 satellite, a roughly 70 meter structure derived from Starlink V3 hardware that is designed for 150 kW of peak compute, about 150 times the power MVP will draw. Elon Musk has brushed off concerns about crowding orbit with those satellites, and SpaceX is building its Gigasat factory in Bastrop, Texas, to produce them, targeting an annualized rate of about 1 GW of space compute by the end of 2027.

Musk also posted on X on Thursday that “the amount of compute in space will obviously round up to 100% of all compute.”

Google has been more cautious in public. Its research estimates that launch prices need to fall below about $200 per kilogram before an orbital data center can compete with a ground facility on energy cost, a threshold the company believes could be reached around the mid 2030s. The Suncatcher team has said it expects the effort to remain a project rather than a product for years, which leaves the first real test of its hardware riding on a rocket from the company with the most aggressive timeline in the field.

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Tesla Cybercab gets initial tie-in to localized, in-house cathode plant

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Credit: Tesla

Tesla has taken another concrete step toward owning its battery supply chain, and it’s doing so with what is perhaps the most important vehicle in its short-but-storied history.

On September 23, Tesla announced that it has officially built the first Cybercab with cathode material produced in-house at the company’s first cathode plant in the U.S., and the first in the U.S. overall.

Active cathode material is the most expensive piece of a lithium-ion battery cell, and it often accounts for more than a third of cell cost. For years, the industry sourced a majority of it from Asia, but Tesla’s decision to make it in the United States bodes well for the Cybercab project. This is the latest chapter in Tesla’s vertical integration strategy, which began in public at Battery Day in 2020.

At the Battery Day Event, Elon Musk said the company would build a North American cathode plant and overhaul the process to cut costs and waste, while also making some of the most powerful and long-lasting cells in the industry.

The Austin facility took years to appear. Tesla filed permits for “Project Cathode” in 2022 on land near Giga Texas. By mid-2022, the building frame was up and Tesla later invested hundreds of millions of dollars as part of a larger expansion of the Giga Texas plant. The company stated it was operating the first large-scale cathode production facility in North America to supplement 4680 cell production.

One month later, that material reached a finished Cybercab.

The timing of this breakthrough is monumental for the Cybercab program. As Tesla officially launched the first Cybercab rides to the public earlier this month, production of the ride-hailing-geared vehicle is moving forward on the planned S-curve that CEO Elon Musk told everyone to expect.

Nevertheless, packs of Cybercab units have been spotted throughout the United States, in an effort to potentially activate the fleet as soon as the company gains regulatory approval in various geographic areas.

On top of that, Tesla owning the cathode step and pairing it with its own in-house lithium from the Gulf Coast refinery shortens the supply chain that once stretched thousands of miles and subjects every pack to fewer external price shocks and geopolitical risks.

Tesla is not yet independent of all of its foreign suppliers, as some precursor metals come from mines and chemical plants. But the first in-house cathode Cybercab shows the company is closing the most expensive and most concentrated gap in its battery production efforts. For a vehicle like Cybercab to operate at a high utilization within the Robotaxi network, that control over cost is so crucial.

It is arguably as important as the software that drives it.

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Tesla leaks Semi customers ahead of handover event

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Credit: Tesla

Tesla is set to inaugurate its dedicated Semi factory in Sparks, Nevada, this evening, but drone footage has already started to show who is expected on the handover stage.

Zanegler, a drone operator who regularly documents Tesla Semi operations in Nevada, filmed a row of new-generation Semi units parked outside of the plant with customer branding applied. The liveries visible in the video include companies like PepsiCo, U.S. Foods, Einride, DHL, WattEV, and others that have committed to utilizing Tesla’s Class 8 electric truck in their fleets.

Several of those company names already sit within Tesla’s public ordering book, including PepsiCo, which has been the program’s primary anchor customer since the first Semi deliveries in December 2022. PepsiCo now runs dozens of Tesla Semi units in daily service, with drivers completing regional routes.

Einride placed a 500-unit order in August, which was, at the time, the largest single Semi commitment. First deployments of their Semi units are planned for this month and will eventually span across California, Texas, New Jersey, Illinois, and Georgia. Meanwhile, IMC Logistics announced a 50-truck California order this week.

Tesla Semi lands the biggest electric truck deal in U.S. history

Other names, like LTS, OK Produce, and HMD, have not been widely confirmed as firm buyers, but their presence on the lot is perhaps the clearest signal that Tesla intends to expand on that list this evening at the event.

Tesla first unveiled the Semi back in 2017 with a 2019 production target.

Limited pilot builds reached PepsiCo in late 2022, and high-volume production began at the new 1.7-million-square-foot plant that sits logically positioned next to Tesla’s Gigafactory Nevada. Tesla Semi program director Dan Priestley has said that Tesla expects to build “many thousands” of Semi units this year, but as with every Tesla release, there have been set expectations of an S-curve ramp.

Outside estimates still put 2026 deliveries in the 5,000-to-15,000 range, but it will ultimately depend on Tesla’s readiness to put those units out, as well as how smoothly production is moving internally.

Tesla’s Semi Rollout event is set to start tonight at the Sparks factory, and it will be livestreamed on X starting at 6 p.m. PDT / 9 p.m. ET.

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