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SpaceX’s first high-altitude Starship a week away from completion, says Elon Musk

Starship SN8 (center right) is on track to become the first high-altitude prototype after flap, nosecone, and Raptor installation. (NASASpaceflight - bocachicagal)

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CEO Elon Musk says that SpaceX’s first high-altitude Starship prototype – built entirely out of a new steel alloy – will be fully assembled “about a week” from now.

On August 4th, SpaceX successfully hopped a full-scale Starship prototype (serial number 5 or SN5) for the first time, reaching the same 150m (~500 ft) apogee Starhopper soared to just shy of one year prior. On September 3rd, just 30 days later, Starship SN6 – an entirely different full-scale prototype with a different Raptor engine – completed an identical 150m hop, though Musk noted that it was “a much smoother & faster operation.” Indeed, the whole purpose of performing the same hop with two nearly identical ships was to develop and optimize the nascent process of Starship flight testing.

Musk’s indication that “several” short hops would be performed strongly implied that SN5, SN6, or both ships would fly a second time. Now, though, Musk – supported by a NASASpaceflight.com report – appears to be suggesting that the first high-altitude Starship (SN8) is up next on the docket.

Technicians prepare to install functional flaps on a Starship prototype for the first time ever. (NASASpaceflight – bocachicagal)

According to NASASpaceflight, SpaceX is now working towards the first high-altitude launch of Starship SN8 as early as October. Prior to that ambitious test flight, though, several critical milestones stand in the way. Unmentioned, Starship test tank SN7.1 may be hours away from kicking off a cryogenic stress test crucial to the future of Starship SN8 and several of its successors. Built out of a steel alloy that is somewhat more ductile and pliable at cryogenic temperatures, a successful SN7.1 stress test would open the door for SN8 – the first full-scale prototype built out of the same new alloy – to begin testing immediately thereafter.

As with all tests, though, failure is a strong possibility and would likely require more analysis of the new steel alloy and some level of redesign for several affected Starship components. In that event, Starship SN8 would likely serve as a test tank instead of becoming the first high-altitude flight article. SN7.1’s trials are set to begin no earlier than (NET) 9pm CDT (UTC-5) on September 14th and could continue all the way up to September 23rd.

New and improved Starship flaps first arrived in Texas all the way back in June and were recently joined by several more to complete two full sets of four. (NASASpaceflight – bocachicagal)

Meanwhile, SpaceX is working around the clock to outfit Starship SN8 and prepare the ship for the installation of a nosecone section and four aerodynamic control surfaces known as flaps. Unlike Starship Mk1, which was temporarily outfitted with flaps and a nosecone more as a full-size mockup than a flight article, there is a very real chance that Starship SN8 will actually perform a flight test with its nose and flaps installed.

Unlike the Space Shuttle or other proposed spaceplanes, SpaceX’s current Starship design incorporates flaps to ensure aerodynamic stability while free-falling belly-first through the atmosphere, akin to a skydiver using arms and legs to steer through the air.

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If Musk’s schedule is accurate, Starship SN8 could be fully outfitted with a nosecone and flaps and ready to roll to the launch pad for testing as early as next week. Prior to the first 20 km (~12.5 mi) hop and skydiver-style landing attempt, Musk says that SpaceX will put SN8 through a static fire test (possibly the first with three Raptor engines). If it survives, the rocket will be carefully inspected before performing a second static fire test. If that second test is successful, SN8 will finally be cleared for Starship’s first high-altitude launch and landing attempt.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla FSD fleet is nearing 7 billion total miles, including 2.5 billion city miles

As can be seen on Tesla’s official FSD webpage, vehicles equipped with the system have now navigated over 6.99 billion miles.

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Tesla’s Full Self-Driving (Supervised) fleet is closing in on almost 7 billion total miles driven, as per data posted by the company on its official FSD webpage. 

These figures hint at the massive scale of data fueling Tesla’s rapid FSD improvements, which have been quite notable as of late.

FSD mileage milestones

As can be seen on Tesla’s official FSD webpage, vehicles equipped with the system have now navigated over 6.99 billion miles. Tesla owner and avid FSD tester Whole Mars Catalog also shared a screenshot indicating that from the nearly 7 billion miles traveled by the FSD fleet, more than 2.5 billion miles were driven inside cities. 

City miles are particularly valuable for complex urban scenarios like unprotected turns, pedestrian interactions, and traffic lights. This is also the difference-maker for FSD, as only complex solutions, such as Waymo’s self-driving taxis, operate similarly on inner-city streets. And even then, incidents such as the San Francisco blackouts have proven challenging for sensor-rich vehicles like Waymos. 

Tesla’s data edge

Tesla has a number of advantages in the autonomous vehicle sector, one of which is the size of its fleet and the number of vehicles training FSD on real-world roads. Tesla’s nearly 7 billion FSD miles then allow the company to roll out updates that make its vehicles behave like they are being driven by experienced drivers, even if they are operating on their own. 

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So notable are Tesla’s improvements to FSD that NVIDIA Director of Robotics Jim Fan, after experiencing FSD v14, noted that the system is the first AI that passes what he described as a “Physical Turing Test.” 

“Despite knowing exactly how robot learning works, I still find it magical watching the steering wheel turn by itself. First it feels surreal, next it becomes routine. Then, like the smartphone, taking it away actively hurts. This is how humanity gets rewired and glued to god-like technologies,” Fan wrote in a post on X. 

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Tesla starts showing how FSD will change lives in Europe

Local officials tested the system on narrow country roads and were impressed by FSD’s smooth, human-like driving, with some calling the service a game-changer for everyday life in areas that are far from urban centers.

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Credit: Grok Imagine

Tesla has launched Europe’s first public shuttle service using Full Self-Driving (Supervised) in the rural Eifelkreis Bitburg-Prüm region of Germany, demonstrating how the technology can restore independence and mobility for people who struggle with limited transport options. 

Local officials tested the system on narrow country roads and were impressed by FSD’s smooth, human-like driving, with some calling the service a game-changer for everyday life in areas that are far from urban centers.

Officials see real impact on rural residents

Arzfeld Mayor Johannes Kuhl and District Administrator Andreas Kruppert personally tested the Tesla shuttle service. This allowed them to see just how well FSD navigated winding lanes and rural roads confidently. Kruppert said, “Autonomous driving sounds like science fiction to many, but we simply see here that it works totally well in rural regions too.” Kuhl, for his part, also noted that FSD “feels like a very experienced driver.”

The pilot complements the area’s “Citizen Bus” program, which provides on-demand rides for elderly residents who can no longer drive themselves. Tesla Europe shared a video of a demonstration of the service, highlighting how FSD gives people their freedom back, even in places where public transport is not as prevalent.

What the Ministry for Economic Affairs and Transport says

Rhineland-Palatinate’s Minister Daniela Schmitt supported the project, praising the collaboration that made this “first of its kind in Europe” possible. As per the ministry, the rural rollout for the service shows FSD’s potential beyond major cities, and it delivers tangible benefits like grocery runs, doctor visits, and social connections for isolated residents. 

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“Reliable and flexible mobility is especially vital in rural areas. With the launch of a shuttle service using self-driving vehicles (FSD supervised) by Tesla in the Eifelkreis Bitburg-Prüm, an innovative pilot project is now getting underway that complements local community bus services. It is the first project of its kind in Europe. 

“The result is a real gain for rural mobility: greater accessibility, more flexibility and tangible benefits for everyday life. A strong signal for innovation, cooperation and future-oriented mobility beyond urban centers,” the ministry wrote in a LinkedIn post

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Tesla China quietly posts Robotaxi-related job listing

Tesla China is currently seeking a Low Voltage Electrical Engineer to work on circuit board design for the company’s autonomous vehicles.

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Credit: Tesla

Tesla has posted a new job listing in Shanghai explicitly tied to its Robotaxi program, fueling speculation that the company is preparing to launch its dedicated autonomous ride-hailing service in China. 

As noted in the listing, Tesla China is currently seeking a Low Voltage Electrical Engineer to work on circuit board design for the company’s autonomous vehicles.

Robotaxi-specific role

The listing, which was shared on social media platform X by industry watcher @tslaming, suggested that Tesla China is looking to fill the role urgently. The job listing itself specifically mentions that the person hired for the role will be working on the Low Voltage Hardware team, which would design the circuit boards that would serve as the nervous system of the Robotaxi. 

Key tasks for the role, as indicated in the job listing, include collaboration with PCB layout, firmware, mechanical, program management, and validation teams, among other responsibilities. The role is based in Shanghai.

China Robotaxi launch

China represents a massive potential market for robotaxis, with its dense urban centers and supportive policies in select cities. Tesla has limited permission to roll out FSD in the country, though despite this, its vehicles have been hailed as among the best in the market when it comes to autonomous features. So far, at least, it appears that China supports Tesla’s FSD and Robotaxi rollout.

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This was hinted at in November, when Tesla brought the Cybercab to the 8th China International Import Expo (CIIE) in Shanghai, marking the first time that the autonomous two-seater was brought to the Asia-Pacific region. The vehicle, despite not having a release date in China, received a significant amount of interest among the event’s attendees. 

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