News
SpaceX Starlink satellite constellation aims to become world’s largest after next launch
In a sign of things to come next year, SpaceX’s next – and third – 60-satellite Starlink launch is officially on the books, and – if all goes as planned – could make the company the proud owner of the world’s largest operational satellite constellation.
On May 24th, Falcon 9 lifted off for the first time ever on a dedicated Starlink launch, placing 60 ‘v0.9’ prototype satellites in Low Earth Orbit (LEO), where they deployed solar arrays and fired up their own electric krypton thrusters to reach their operational ~550 km (340 mi) orbits. Of those 60 prototypes, several were intentionally deorbited while another handful suffered unintended failures, while 51 (85%) ultimately reached that final orbit and began operations.
Previously expected in mid-October, unspecified delays pushed SpaceX’s next Starlink launch – deemed Starlink-1, the first launch of ‘v1.0’ satellites – into November. On November 11th, Falcon 9 B1048 and a flight-proven payload fairing lifted off with 60 more Starlink satellites, also marking the first time a Falcon 9 booster completed four orbital launches and the first operational reuse of a recovered fairing. Upgraded with four times the overall bandwidth, improved structures, new Ka-band antennas, and more steerable ‘beams’ on each of those antennas, those 60 Starlink v1.0 satellites rapidly came online and began raising their orbits.
This time around, SpaceX received FCC approval to test satellites at a substantially lower altitude of ~350 km (220 mi) and launched to a parking orbit of just 280 km (175 mi), ensuring that any debris or failed spacecraft will reenter Earth’s atmosphere in just a matter of months while also completely avoiding added risk to the International Space Station (ISS) (~400 km). After a brisk ten or so days of active propulsion, 55 of those 60 satellites have raised their orbits to ~350 km, while ~20 of those 55 appear to be aiming for a final altitude somewhat higher, likely the start of a separate orbital plane.
The moment that Starlink-1 satellites began to arrive and stabilize at their 350-km operational orbits, nearly all of SpaceX’s 50 operational v0.9 satellites began lowering their orbits, potentially signaling a move down to Starlink-1’s operational altitude, or even an intentional deorbit of the entire prototype tranche (far less likely).
From nothing to #1
The same day that several dozen Starlink-1 satellites finished the climb up to their operational orbits, SpaceX announced media accreditation for its next Starlink launch, presumed to be Starlink-2. According to SpaceX, the mission is targeted for the last two weeks of December 2019, a schedule that will tighten as it gets closer. Previously expected to launch in early November, as few as two weeks after Starlink-1, Starlink-2 has suffered similar delays but still appears to be on track for 2019.
It’s assumed that Starlink-2 – like both dedicated missions preceding it – will launch 60 Starlink satellites. If that is, in fact, the case, the mission could mark a surprising but fully-expected milestone: with >170 functional satellites in orbit, SpaceX might become the proud owner of the world’s largest operational satellite constellation. Excluding two Tintin prototypes launched in February 2018 and 8 failed Starlink v0.9 spacecraft, a perfect Starlink-2 launch would raise SpaceX’s operational constellation to 172 satellites.
The only satellite operator anywhere close to those numbers is Planet Labs, an Earth observation analytics and satellite production company that has launched >400 satellites in its lifetime. Of those ~400 spacecraft, it’s believed that ~150 were operational as of October 2019 and Planet has another 12 Dove observation satellites scheduled to launch on November 27th. In simple terms, this means that SpaceX may become the world’s largest satellite operator after Starlink-2 and it all but guarantees that that will be the case after Starlink-3, a mission that will likely follow just weeks later.
Once SpaceX passes that milestone, it’s all but guaranteed that Starlink will retain the title of world’s largest satellite constellation for the indefinite future. According to SpaceX COO and President Gwynne Shotwell, as many as 24 Starlink launches are planned for 2020, and SpaceX’s burgeoning Washington-state satellite factory may soon be capable of supporting the unprecedented volume of production such a cadence will require. Even assuming rocky development, it’s hard to picture SpaceX’s next-generation Starship rocket taking more than two additional years to be ready for routine orbital missions to LEO, each of which should be able to place 400 Starlink satellites in orbit.
OneWeb is by far the closest thing SpaceX has to a serious Starlink competitor and its first operational launch of ~30 satellites has recently suffered delays, moving from December to late-January or February 2020. Roughly monthly launches (each with ~30 satellites) will nominally follow that first launch. After Starlink-2 or Starlink-3, the only conceivable ways that SpaceX could ever lose the title of world’s largest satellite operator would require catastrophic failure(s) grounding Falcon 9 and/or Starship for >1 year or outright bankruptcy and liquidation, neither of which seem particularly likely.
Check out Teslarati’s Marketplace! We offer Tesla accessories, including for the Tesla Cybertruck and Tesla Model 3.
A California radiologist who drove his Tesla Model Y off a 250-foot cliff in an attempt to kill his family has had his charges dismissed after doctors say he is “doing well” in a mental health program.
Dharmesh Patel was charged with three counts of attempted murder in connection with a January 2023 crash where he drove his Tesla off a cliff, injuring his wife and two children, aged 7 and 4 at the time.
Patel drove the Tesla off Devil’s Slide in California, an area that is extremely rough to the point that investigators and rescuers expected the worst when arriving at the scene for the first time. Patel supposedly had schizoaffective disorder, according to Deputy District Attorney Dominique Davis.
Shockingly, Patel’s wife, who was in the vehicle, testified that she did not want her husband to be prosecuted, noting that their children missed their father and they wanted him to come back home. Patel’s attorney argued, “not everyone who commits a crime is a criminal.”
Doctor who took Tesla off cliff gets support from unlikely person
A three-day trial in Mental Health Diversion Court ruled in Patel’s favor, which kept him out of jail and instead on house arrest. He was admitted to a Mental Health Diversion Program, which he successfully completed, the Associated Press reported. San Mateo County District Attorney Steve Wagstaffe said the judge was “required by law” to dismiss the charges:
“If the person who’s given mental health diversion follows the treatment plan, there’s nothing that can be done, and at the end of the two years he gets it wiped out of his record.”
Wagstaffe said he has argued, along with other DAs in California, to have attempted murder removed from the list of charges eligible to be dismissed due to mental health diversion programs.
Patel had the charges officially dismissed on Monday; his wife waited for him as he left court and they departed the building together, according to Mercury News. Patel surrendered his California medical license in December.
The crash has been one of the best examples of Tesla’s incredible engineering, which has saved four lives in this particular instance. The car was totalled but kept the four human beings alive and safe, which is something that many referred to as “an absolute miracle.”
A common misconception of anti-EV proponents is that the batteries used in the vehicles are detrimental to the environment and that they cause more waste than they are worth. But a look at Tesla’s battery recycling efforts last year shows the company is doing more than ever to recover materials and give portions of the cells a second life.
Tesla reported a significant milestone in its sustainability efforts last year, with battery recycling volumes rising 20% compared to 2024. According to the company’s 2025 Impact Report, Tesla recycled over 14,000 metric tons of battery material through a combination of in-house processing at its Gigafactories and collaborations with third-party recycling partners.
Tesla: “In 2025, we recycled over 14,000 metric tons of battery material through a combination of in-house processing and through our network of recycling partners.”
That’s equivalent to 46,000 long-range battery packs, a +20% increase from 2024. pic.twitter.com/TC3Nz7Kaqf
— Sawyer Merritt (@SawyerMerritt) July 7, 2026
This amount of recovered material is equivalent to the resources needed to produce approximately 46,000 long-range battery packs. The increase reflects growing operational scale as Tesla’s global vehicle fleet expands and more batteries reach end-of-life or manufacturing scrap becomes available for processing.
Tesla and Battery Recycling
Battery recycling forms a core part of Tesla’s circular economy strategy. The company designs its batteries for longevity, often exceeding 200,000 miles of driving, and prioritizes repairs, remanufacturing, and second-life applications before full recycling.
Once packs are decommissioned, Tesla ensures 100% are recycled with no materials sent to landfills. This approach recovers critical metals including lithium, nickel, cobalt, and copper, which can be refined and reused in new battery production.
Tesla has advanced hydrometallurgical recycling processes capable of achieving recovery rates up to 98% for key battery metals. These methods are more efficient and environmentally friendly than traditional pyrometallurgical techniques, reducing energy use and enabling higher-purity materials suitable for direct reintegration into battery manufacturing.
Tesla co-founder JB Straubel confirms Redwood’s battery recycling operations are already profitable
In-house capabilities are supplemented by a network of specialized partners, creating a robust system that handles both production scrap and end-of-life packs.
The environmental and economic benefits are substantial. Recycling reduces reliance on virgin mining, lowers the carbon footprint associated with raw material extraction and processing, and helps stabilize supply chains for critical minerals amid rising global EV demand. As millions of Tesla vehicles age, the volume of recyclable material is expected to grow significantly in the coming years.
This 20% year-over-year growth demonstrates the effectiveness of Tesla’s investments in recycling infrastructure and technology. It positions the company as a leader in addressing one of the automotive industry’s major sustainability challenges. Continued innovation in battery design for easier disassembly and higher recyclability will further enhance these efforts.
Overall, Tesla’s progress in 2025 highlights how scaling recycling operations supports both environmental goals and long-term business resilience in the transition to electric mobility. As the EV market matures, such closed-loop systems will become increasingly vital for sustainable growth.
Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.
“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.
While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.
Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.
Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.
Radiologist who drove Tesla off cliff has attempted murder charges dismissed
Tesla battery recycling efforts increased 20 percent last year
