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SpaceX's next Starship rapidly coming together as Elon Musk shares latest progress

SpaceX CEO Elon Musk has offered the first official glimpse of a rarely-seen part of Starship production. (NASASpaceflight/bocachicagal, Elon Musk)

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SpaceX CEO Elon Musk has shown off a rarely-seen phase of Starship construction, further confirming that the next full-scale rocket ship is rapidly coming together after operator error destroyed its predecessor on April 3rd.

Around 5 am local time (10:00 UTC) on April 5th, Musk shared a photo of a smaller secondary tank’s installation inside Starship SN4’s full-size liquid methane tank. The photo is the first time SpaceX or its CEO has offered a glimpse inside this lesser-known part of Starship production and assembly and simultaneously offers insight into a design that’s been a mystery for months. Over the last few weeks, local residents-turned-unofficial-SpaceX-photographers have captured several photos of an internal Starship header tank design far removed from the nosecone tank Musk has previously discussed.

Those header tanks are a necessity to enable Starship’s ability to quickly, reliably, and safely reignite its Raptor engines for recovery and landing-related burns. For a ship like Starship SN4, those header tanks are a sign that SpaceX may want to use the ship to perform Starship’s most crucial test short of orbit — a ~20 km (12.5 mi) flight test meant to demonstrate a skydiver-style landing maneuver. While that skydiver landing test remains several consecutive milestones distant, Musk’s April 5th photo confirms that Starship SN4 is making significant progress towards final assembly.

SpaceX has begun final work on one of Starship SN4’s three tank domes. Several more sections are also in the late stages of assembly. (NASASpaceflight – bocachicagal, 04/05/2020)

Known as header tanks, SpaceX’s large Starship launch vehicle upper stage and orbital spacecraft requires smaller, secondary tanks aside from the main liquid oxygen and methane propellant tanks that make up the bulk of its body. In these early stages of prototype development, those tanks serve one main purpose: reserve a small portion of pressurized propellant for Starship landing burns.

While Starship’s main tanks still need to be pressurized at all times to ensure the rocket’s structural integrity, smaller header tanks make it much easier to safely feed Raptor engines fuel during even the most chaotic of aerial maneuvers. For rocket engines, even the slightest introduction of pressurization gas or voids into the combustion process can lead to immediate destruction — a bit like how a tiny air bubble can be almost instantly fatal for humans. Starship header tanks thus ensure that only a fraction of the overall tank volume is in play during the ship’s most critical maneuvers.

The late Starship SN1’s liquid oxygen header tank is pictured here in January 2020. (Elon Musk)
Similar but different, Starship SN4’s liquid methane header tank installation is shown before and during installation. (NASASpaceflight – bocachicagal, Elon Musk)

Requiring both a fuel and oxidizer, Starships thus need two header tanks. Currently, Starship’s design places the liquid methane header tank directly inside the main methane tank itself. The liquid oxygen header tank, however, is situated in the very tip of Starship’s nose section, a location chosen to optimize the vehicle’s center of gravity for stability during a radical skydiver-style landing maneuver.

Musk’s April 5th photo and caption revealed that SpaceX began installing Starship SN4’s methane header tank just an hour or two after it had flipped the ship’s partially-completed liquid methane tank dome. Thanks to SpaceX’s more efficient use of a common dome design in their Falcon and Starship rockets, that dome also serves as the upper dome of the ship’s larger liquid oxygen tank. After the methane header tank is installed, a funnel-like sump will be the last addition needed to finish the section.

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Workers use a rotating jig to flip Starship SN4’s common liquid oxygen and methane tank dome on April 5th. (NASASpaceflight – bocachicagal)

With the majority of Starship SN4 already in work around SpaceX’s Boca Chica, Texas rocket factory, the ship could be just a week or less away from kicking off the stacking phase of assembly. Stay tuned!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla begins expanding Robotaxi access: here’s how you can ride

You can ride in a Tesla Robotaxi by heading to its website and filling out the interest form. The company is hand-picking some of those who have done this to gain access to the fleet.

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Credit: @HanChulYong/X

Tesla has begun expanding Robotaxi access beyond the initial small group it offered rides to in late June, as it launched the driverless platform in Austin, Texas.

The small group of people enjoying the Robotaxi ride-hailing service is now growing, as several Austin-area residents are receiving invitations to test out the platform for themselves.

The first rides took place on June 22, and despite a very small number of very manageable and expected hiccups, Tesla Robotaxi was widely successful with its launch.

Tesla Robotaxi riders tout ‘smooth’ experience in first reviews of driverless service launch

However, Tesla is expanding the availability of the ride-hailing service to those living in Austin and its surrounding areas, hoping to gather more data and provide access to those who will utilize it on a daily basis.

Many of the people Tesla initially invited, including us, are not local to the Austin area.

There are a handful of people who are, but Tesla was evidently looking for more stable data collection, as many of those early invitees headed back to where they live.

The first handful of invitations in the second round of the Robotaxi platform’s Early Access Program are heading out to Austin locals:

Tesla likely saw an influx of data during the first week, as many traveled far and wide to say they were among the first to test the Robotaxi platform.

Now that the first week and a half of testing is over, Tesla is expanding invites to others. Many of those who have been chosen to gain access to the Robotaxi app and the ride-hailing service state that they simply filled out the interest form on the Robotaxi page of Tesla’s website.

That’s the easiest way you will also gain access, so be sure to fill out that form if you have any interest in riding in Robotaxi.

Tesla will continue to utilize data accumulated from these rides to enable more progress, and eventually, it will lead to even more people being able to hail rides from the driverless platform.

With more success, Tesla will start to phase out some of the Safety Monitors and Supervisors it is using to ensure things run smoothly. CEO Elon Musk said Tesla could start increasing the number of Robotaxis to monitors within the next couple of months.

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Tesla analyst issues stern warning to investors: forget Trump-Musk feud

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Credit: Tesla

A Tesla analyst today said that investors should not lose sight of what is truly important in the grand scheme of being a shareholder, and that any near-term drama between CEO Elon Musk and U.S. President Donald Trump should not outshine the progress made by the company.

Gene Munster of Deepwater Management said that Tesla’s progress in autonomy is a much larger influence and a significantly bigger part of the company’s story than any disagreement between political policies.

Munster appeared on CNBC‘s “Closing Bell” yesterday to reiterate this point:

“One thing that is critical for Tesla investors to remember is that what’s going on with the business, with autonomy, the progress that they’re making, albeit early, is much bigger than any feud that is going to happen week-to-week between the President and Elon. So, I understand the reaction, but ultimately, I think that cooler heads will prevail. If they don’t, autonomy is still coming, one way or the other.”

This is a point that other analysts like Dan Ives of Wedbush and Cathie Wood of ARK Invest also made yesterday.

On two occasions over the past month, Musk and President Trump have gotten involved in a very public disagreement over the “Big Beautiful Bill,” which officially passed through the Senate yesterday and is making its way to the House of Representatives.

Tesla analysts believe Musk and Trump feud will pass

Musk is upset with the spending in the bill, while President Trump continues to reiterate that the Tesla CEO is only frustrated with the removal of an “EV mandate,” which does not exist federally, nor is it something Musk has expressed any frustration with.

In fact, Musk has pushed back against keeping federal subsidies for EVs, as long as gas and oil subsidies are also removed.

Nevertheless, Ives and Wood both said yesterday that they believe the political hardship between Musk and President Trump will pass because both realize the world is a better place with them on the same team.

Munster’s perspective is that, even though Musk’s feud with President Trump could apply near-term pressure to the stock, the company’s progress in autonomy is an indication that, in the long term, Tesla is set up to succeed.

Tesla launched its Robotaxi platform in Austin on June 22 and is expanding access to more members of the public. Austin residents are now reporting that they have been invited to join the program.

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Tesla surges following better-than-expected delivery report

Tesla saw some positive momentum during trading hours as it reported its deliveries for Q2.

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(Credit: Tesla)

Tesla (NASDAQ: TSLA) surged over four percent on Wednesday morning after the company reported better-than-expected deliveries. It was nearly right on consensus estimations, as Wall Street predicted the company would deliver 385,000 cars in Q2.

Tesla reported that it delivered 384,122 vehicles in Q2. Many, including those inside the Tesla community, were anticipating deliveries in the 340,000 to 360,000 range, while Wall Street seemed to get it just right.

Tesla delivers 384,000 vehicles in Q2 2025, deploys 9.6 GWh in energy storage

Despite Tesla meeting consensus estimations, there were real concerns about what the company would report for Q2.

There were reportedly brief pauses in production at Gigafactory Texas during the quarter and the ramp of the new Model Y configuration across the globe were expected to provide headwinds for the EV maker during the quarter.

At noon on the East Coast, Tesla shares were up about 4.5 percent.

It is expected that Tesla will likely equal the number of deliveries it completed in both of the past two years.

It has hovered at the 1.8 million mark since 2023, and it seems it is right on pace to match that once again. Early last year, Tesla said that annual growth would be “notably lower” than expected due to its development of a new vehicle platform, which will enable more affordable models to be offered to the public.

These cars are expected to be unveiled at some point this year, as Tesla said they were “on track” to be produced in the first half of the year. Tesla has yet to unveil these vehicle designs to the public.

Dan Ives of Wedbush said in a note to investors this morning that the company’s rebound in China in June reflects good things to come, especially given the Model Y and its ramp across the world.

He also said that Musk’s commitment to the company and return from politics played a major role in the company’s performance in Q2:

“If Musk continues to lead and remain in the driver’s seat, we believe Tesla is on a path to an accelerated growth path over the coming years with deliveries expected to ramp in the back-half of 2025 following the Model Y refresh cycle.”

Ives maintained his $500 price target and the ‘Outperform’ rating he held on the stock:

“Tesla’s future is in many ways the brightest it’s ever been in our view given autonomous, FSD, robotics, and many other technology innovations now on the horizon with 90% of the valuation being driven by autonomous and robotics over the coming years but Musk needs to focus on driving Tesla and not putting his political views first. We maintain our OUTPERFORM and $500 PT.”

Moving forward, investors will look to see some gradual growth over the next few quarters. At worst, Tesla should look to match 2023 and 2024 full-year delivery figures, which could be beaten if the automaker can offer those affordable models by the end of the year.

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