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SpaceX Falcon 9 rocket nails first operational NASA astronaut launch [updated]

Falcon 9 B1061 successfully lifts off with four astronauts on Crew Dragon's operational launch debut. (Richard Angle)

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Update: SpaceX has successfully resolved a handful of minor thermal control issues facing the brand new Crew Dragon capsule currently ferrying four astronauts in low Earth orbit (LEO).

As previously noted, shortly after the spacecraft reached orbit, two redundant thermal control system pumps registered pressure spikes, pushing Crew Dragon to use the backup pump. SpaceX was able to resolve that issue, effectively restarting the pumps and confirming healthy operation. Several hours later, the backup pump (“Loop B”) suffered another minor issue but was again returned to healthy operations. Simultaneously, Crew-1 astronauts found themselves stuck at an (admittedly comfortable) cabin temperature of 23C (~73F).

More pressingly, three of four heaters used to warm the propellant fed to Crew Dragon’s small Draco maneuvering and attitude control thrusters were automatically disabled a few hours after liftoff. Essential for most operations in orbit and necessary for Dragon to be allowed to remain docked with the ISS, restoring the functionality of at least one of the three heaters was essential, and SpaceX was thankfully able to restore function to all three by relaxing excessively conservative limits in the spacecraft’s flight software. Thanks to SpaceX’s fast work, Dragon is now in perfect health and ready for two crucial Draco burns at 11:20 am and 12 pm EST (UTC-5) on Monday, November 16th and is still scheduled to arrive at the ISS around 11 pm EST.


Right on schedule, a SpaceX Falcon 9 rocket has successfully lifted off on the company’s operational NASA astronaut launch debut, sending four crew members on their way to the International Space Station (ISS) in a historic moment for commercial spaceflight.

Days prior, NASA and SpaceX completed a multi-day “flight readiness review (FRR),” the results of which made SpaceX the first private company in human history to be qualified by a national space agency for routine astronaut launches. As is now more or less routine, the SpaceX Falcon 9 rocket assigned to NASA’s Crew-1 mission performed flawlessly over the 12 minutes it was involved in the launch, including nominal booster and upper stage performance, a successful booster landing at sea, and a smooth Dragon deployment from Falcon 9’s expendable second stage.

In a small point of concern, Crew Dragon capsule C207 (colloquially named Dragon Resilience by its crew) appeared to suffer a minor hardware or software fault shortly after orbital insertion, offering the first public glimpse behind the scenes as ground teams coordinated with Dragon’s orbiting astronaut crew to diagnose and fix the issue.

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Falcon 9 B1061 successfully lifts off with four astronauts on Crew Dragon’s operational launch debut. (SpaceX)

According to information revealed by SpaceX and NASA officials as they interacted with Crew-1 NASA astronauts Mike Hopkins, Victor Glover, Shannon Walker, and Japanese (JAXA) astronaut Soichi Noguchi, Crew Dragon’s fault detection software was tripped sometime after reaching orbit. Both thermal control system (TCS) “loop” pumps – likely referring to pumps used to circulate a liquid-based radiator system to maintain capsule temperature – experienced off-nominal pressure spikes, causing the spacecraft computer to switch to the second pump (“Loop B”).

As SpaceX’s main earth-to-ground communications team member (CapCom) noted, the TCS pump issue was far from critical given that both pumps appeared to be healthy – and one of those two redundant pumps functioning healthily – moments after Dragon alerted its passengers to the issue. Deemed to be not a showstopper, SpaceX continued the mission and permitted Crew Dragon to begin its first orbit-raising thruster burn – the first of a fairly complex series of ‘phasing’ burns needed to safely rendezvous with the International Space Station (ISS).

Crew Dragon basks in golden hour sunlight. (SpaceX)
Crew Dragon and its four astronaut passengers deployed from Falcon 9’s second stage around 12 minutes after liftoff. (SpaceX)
An overview of Crew Dragon’s complex path to the ISS. (SpaceX)

Unfortunately, due to a 24-hour weather delay from November 14th to November 15th, the complexities of orbital rendezvous mean that Crew Dragon’s Crew-1 mission to the ISS will involve a roughly day-long cruise phase. Had SpaceX been able to launch on the 14th, the cruise phase would have been just 8.5 hours long – perhaps the fastest crewed US space station rendezvous ever. Crew-1 will thus align quite closely with SpaceX’s Demo-2 astronaut launch debut, although likely not interspersed with manual astronaut piloting tests this time around.

On top of Crew Dragon’s thus far successful performance, Falcon 9 also completed a task critical for future Crew Dragon launches when new booster B1061 safely landed aboard SpaceX drone ship Of Course I Still Love You (OCISLY). While normally a distinctly secondary objective, booster recovery was all but essential for SpaceX and NASA during the Crew-1 launch after NASA’s recent reveal that B1061 has been assigned to launch Crew-2 as early as March 31st, 2021. In the likely event that the Falcon 9 booster is in good condition and NASA signs off after shadowing SpaceX’s refurbishment process, SpaceX will also become the first private company in history to launch astronauts into orbit on a flight-proven rocket booster. Additionally, thanks to plans to reuse Crew Dragon capsule C206 of Demo-2 fame, Crew-2 will also mark the first time in history that US astronauts launch into orbit in a reused space capsule.

Crew-1 and Falcon 9 booster B1061 passed through main engine cutoff (MECO), stage separation, second stage ignition and propulsion, booster reentry, and booster landing without issue. (SpaceX)

If the Crew-1 cruise phases goes according to plan, Crew Dragon will autonomously ferry Hopkins, Glover, Walker, and Noguchi from a ~200 km (~125 mi) parking orbit to the International Space Station (ISS) between now and Monday, November 16th, nominally docking with the space station around 11 pm EST (04:00 UTC 17 Nov). From liftoff to reentry, Crew-1 is expected to be the longest continuous spaceflight of a US spacecraft in American history, spending approximately six months in orbit. For JAXA astronaut Soichi Noguchi, his Crew-1 launch also made him the third astronaut in human history to fly to orbit on three separate vehicles.

Ultimately, for SpaceX, the company has never been closer to achieving its foundational goal of enabling the affordable expansion of humanity into space than it is after today’s successful Crew-1 launch.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Starlink is ‘biggest competitive advantage,’ but it’s temporary, United CEO says

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Credit: United Airlines

United Airlines CEO Scott Kirby said that SpaceX’s Starlink satellite internet is its leading competitive advantage in the U.S. airline industry. However, in recent comments, while he described the service as “the biggest competitive advantage” the carrier currently holds, he also acknowledged that the edge is temporary.

“…everybody eventually is going to have high-speed low earth orbit internet connectivity. It’s going to be a must-have. We are going to have a few years of being the only airline that has it at scale, and that’s our mission,” Kirby said. Until everyone has it, United aims to capitalize on its head start by converting trial users into long-term loyal customers.

United has moved faster than its rivals on Starlink installations. As of mid-to-late October 2026, the system was on roughly 43 percent of its fleet, with plans to reach 61 percent by year-end, 87 percent by June 2027, and full fleet coverage by the end of next year.

The airline already operates more Starlink-equipped flights than the rest of the U.S. industry combined. Los Angeles International Airport is scheduled to become United’s first 100 percent Starlink hub in the first half of 2027, and the carrier’s app will display the likelihood that any given flight has the service.

Kirby has pointed to early evidence that the offering influences booking decisions. Some passengers loyal to other airlines are already switching flights for Starlink connectivity, something the airline, along with American Airlines, has tried to leverage against competing airlines. Both companies used status-match programs, and some of those customers are pursuing company-specific credit cards, which signals an intent to stay.

Once onboard, these customers encounter the airline’s broader investments in aircraft, larger seat-back screens, oversized bins, connection tools, and a mobile app that Kirby says outperforms competitors. Wi-Fi satisfaction scores on Starlink-equipped planes have been reported to be nearly double those on aircraft with other systems.

Competitors are moving slowly to do the same. Southwest Airlines began installations in 2025 and expects to complete them soon. Delta is pursuing Amazon’s Leo system, while American expects to start Starlink work in early 2027 and has not yet detailed regional-fleet plans. This timeline gap gives United a multi-year window in which it remains the only major U.S. carrier offering Starlink at scale.

Kirby has framed the strategy as pressing that advantage while simultaneously widening gaps in other technology areas so that customers who try United for the Wi-Fi remain for the overall experience.

The approach reflects a calculated bet that superior in-flight connectivity can accelerate share gains and support longer-term financial targets, including a 10 percent pre-tax margin goal.

High-speed internet is particularly valued by premium and business travelers who can work or stream reliably. As low-Earth-orbit service becomes ubiquitous, the temporary nature of the pure connectivity edge means United’s retention will depend on whether its other product and operational improvements keep pace.

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Tesla Cybercab’s unorthodox paint process explained

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Credit: Tesla

Tesla Cybercab skips the traditional paint shop entirely, marking an unorthodox process for coloring the fully autonomous vehicle. However, the decision was a smart one, as it slashed factory costs, floor space utilization, and complexity, since Tesla relied on specialized alloys and in-mold coloring.

Munro Live was given the opportunity to do a factory walkthrough with Tesla Vice President of Vehicle Engineering Lars Moravy, who explained and detailed how Cybercab production at Giga Texas eliminates one of the automotive manufacturing industry’s most expensive and space-hungry elements.

A conventional paint line can cost hundreds of millions of dollars and require a million man-hours to build. Moravy framed the choice around Tesla’s core rule: “Question the requirements: why do you need paint?”

The structural answer lies in material selection. The aluminum alloys used in Cybercab’s front and rear castings do not oxidize and lose strength over time, the way many common automotive aluminum alloys do. Only the side modules, built around hot-stamped boron-steel door rings, receive an anti-corrosion e-coat, or dip coat. Front and rear modules skip coating altogether.

Model Y and Model 3 bodies, by contrast, are fully coated and painted.

Exterior colors come from the plastics shop, which Tesla engineers described as “our paint shop” for the Cybercab. Body panels are produced via reaction injection molding, referred to as RIM. Color is then mixed into a polyurethane resin at the mix head immediately before injection, so the panel emerges already colored with a Class-A surface.

Robots trim overflow to control sink marks and flow lines. The process avoids conventional spray-paint defects like orange peel and paint bleed. Scratches can still be repaired with compatible coatings that behave “basically like paint.” Because color is integral rather than a surface layer, shallow scratches do not expose a contrasting undercoat.

The secret behind Tesla’s Cybercab Gold goes well beyond just the color

Tesla has also explored related approaches, including in-mold lamination and painted films on stamped panels.

The manufacturing payoff is substantial because removing the paint shop, combined with the “unboxed” modular process that builds and tests front, rear, side, and center modules in parallel before a short final assembly, cuts factory floor space per vehicle by about 50 percent.

Final assembly itself uses only about 25 automated stations, far fewer than the typical Model Y line, and the overall line runs at about 78 percent automation, Moravy said. The approach also eliminates volatile organic compound emissions associated with traditional spray painting for these panels and shortens the coloring cycle from hours to minutes.

Cybercab’s paint strategy is clearly less about aesthetics than about systematically deleting capital-intensive, energy-heavy, and space-consuming steps once material science and process design make them unnecessary. It is a concrete example of Tesla applying first-principles questioning to one of the auto industry’s most entrenched factory requirements.

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Tesla has a Cybercab problem nobody saw coming

Tesla’s Cybercab line now builds robotaxis faster than Tesla can deploy them, Lars Moravy says.

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Tesla’s Cybercab line in Texas can now build the two seat robotaxi faster than the company can put it into service, according to Lars Moravy, Tesla’s Vice President of Vehicle Engineering. “We don’t run every day because the line can run so fast. It’s currently outpacing our deployments,” Moravy said in a new Cybercab deep dive from Munro Live. “So, it’s a bit of a race right now. Who’s going to go faster? Right now the manufacturing line’s ahead.”

Tesla’s official Robotaxi account shared a Cybercab analysis video on X on Monday, calling it a “Cybercab engineering deep dive.” Moravy’s comments go further than what he told analysts on the Q3 earnings call last week, when he said the Cybercab line’s listed capacity of more than 125,000 units a year undersells what it can actually run.

The tour shows where that speed comes from. Tesla’s unboxed process splits the Cybercab into front, rear, side and center modules that are built and tested on their own before they meet on a short final line. That final line has just 25 fully automated stations, which Tesla’s team estimated is a fifth to a tenth of what a Model Y needs. The full line is about 78% automated, the framing line is already at 100%, and the layout uses roughly 50% less floor space per vehicle. The stated goal is “100% automation in 10 second cycle time,” or one finished Cybercab every 10 seconds.

Tesla also deleted the paint shop. Only the side modules are coated, and the exterior panels get their color inside the molding machine. Engineers said the car is designed to run at least 500,000 miles, which matters for a vehicle that will spend most of its day carrying riders.

The battery got the same treatment. The Cybercab uses an 88S6P pack of 4680 cells in a steel enclosure, a first for Tesla, with each module potted separately so a single failed module can be swapped instead of the whole pack. Wireless battery management boards replace a wiring harness, and new contactors are fast enough to drop the pyro fuse entirely. Tesla’s battery director graded the pack an A minus, compared with a D for the Model Y structural pack and a B minus for Cybertruck. Up front, the drive unit runs an 11:1 gear ratio versus roughly 9:1 on most Teslas, since the Cybercab does not need a high top speed.

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The deployment side is now the bottleneck Moravy described. Tesla had more than 50 Cybercabs working the Formula 1 weekend in Austin, and Texas records show 463 Cybercabs registered. Tesla said on its earnings call that Cybercab service will launch in Dallas next month, and Moravy said the company is aiming to get Cybercabs to customers by the end of 2026. Every unit built so far has gone into Tesla’s own fleet since the line moved into volume production in April.

Munro Live also asked when it could get a Cybercab to tear down. Tesla’s answer: “Not yet.”

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