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SpaceX repairing heat shield, reinstalling Raptors on first orbital-class Starship

(NASASpaceflight - bocachicagal)

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SpaceX has begun reinstalling three of the six Raptor engines that will power the first orbital-class Starship and repairing the heat shield that will hopefully protect it on its first trip to space.

Known as Starship 20 or S20, the 50m (~165 ft) tall steel rocket prototype has been stationed at one of SpaceX’s two suborbital testing pads since August 13th. No testing has been done, though, and a small army of SpaceX technicians and engineers have instead spent the last three or so weeks effectively turning a collection of steel tanks, tubes, and parts into a functional rocket. While it’s unclear why SpaceX chose to do that outfitting work at an unsheltered launch pad, new activity suggests that it may be almost complete.

Exactly one month ago, SpaceX stacked Starship S20 on top of Super Heavy Booster 4 (B4) on August 6th, briefly creating the largest rocket in history and completing a fit test that was admittedly just as much a photo op. Ship 20 was rapidly destacked and returned to SpaceX’s Starbase factory, where all six of its Raptor engines were removed. About a week later, Ship 20 returned to the pad and has remained installed on Suborbital Pad B ever since.

At the time, the implication was that SpaceX had removed Ship 20’s engines to allow the prototype to complete cryogenic proof testing with hydraulic thrust simulators. However, despite having carefully modified Pad B over several weeks for that exact purpose, those modifications were rapidly removed before Ship 20’s second rollout. Precluding a proof test with thrust simulation, the next logical conclusion was that SpaceX would still perform a cryogenic proof test before reinstalling Ship 20’s Raptors and moving on to a static fire campaign.

SpaceX installed Raptors on Ship 20 for the first time on August 4th. One month later, those fit test engines have been replaced with flight hardware. (SpaceX – Elon Musk)

Now, even that appears to have been p1recluded. Instead, as if Ship 20 were the second or third or fourth in a series of prototypes, SpaceX rolled three center Raptors to Pad B on September 5th and began installing the engines on Starship on the 6th. It’s hard to say anything with confidence given how chaotically Starship S20’s to-be-determined qualification testing has changed in the last several weeks but, with plenty of uncertainty, Raptor installation implies that the vehicle will perform its first ambient pressure and cryogenic proof tests with engines installed.

It remains to be seen if Ship 20’s three vacuum-optimized Raptor engines will also be installed over the next few days (seemingly the logical assumption) or if SpaceX will instead complete proof tests and center Raptor static fire testing before finally moving into new territory. SpaceX has never static fired more than three Raptors at once and certainly never tested multiple Raptor Vacuum (RVac) engines in close proximity – let alone all six simultaneously.

Photos taken on August 18th, 28th, and September 3rd by Philip Bottin and Starship Gazer show the slow, steady process if finishing (and fixing) Starship S20’s heat shield.

Meanwhile, much of the focus of the last few weeks appears to have been on finishing Ship 20 plumbing and avionics wire runs, though it’s hard to say exactly what has been done. What is extremely visible and easy to follow, though, is the process of finishing the first orbital-class Starship heat shield and repairing a few hundred tiles broken during its pathfinder installation. SpaceX has installed 500-1000+ tiles on flown Starship prototypes like SN15 but the company has never come close to the ~15,000 needed to cover the entire windward side of the world’s largest rocket upper stage.

Starship S20’s heat shield, August 26th. (NASASpaceflight – bocachicagal)

SpaceX has undertaken that process for the first time over the last six or so weeks and unsurprisingly seen a number of successes and failures. At some point along the way, a significant fraction of the ceramic, dinner-plate-sized tiles SpaceX technicians installed chipped, broke, shattered, or ran into other fitment issues. Over the last month or so, a great deal of progress has been made fixing those problem tiles and SpaceX has also more or less completed tile installation on the angular ‘aerocovers’ that protect Starship’s flap mechanisms – requiring dozens of custom tiles with complex shapes and curves.

As of September 6th, Starship S20’s heat shield appears to be around 95% complete and the installation of Raptor engines implies that the rocket’s plumbing, avionics, and tankage are also nearly finished. In other words, after many weeks of work, SpaceX’s first orbital-class Starship prototype could be ready to kick off cryoproof and static fire testing just a week or so (and maybe less) from now. Stay tuned for updates!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk says he ‘hopes AI is nice to us’

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Credit: Ministério Das Comunicações [CC BY:2.0]

Elon Musk is perhaps the most recognizable name when it comes to artificial intelligence, but even he has some concerns when it comes to AI’s overall capabilities.

Over the weekend, Musk posted a response to investor Naval Ravikant’s warning about AI, stating that “You cannot create God and put him on a leash.”

Musk’s response was simple: “I hope AI is nice to us.”

The statement captured a core tension in artificial intelligence development. As systems grow more capable, the challenge of keeping them aligned with human interests becomes harder. Musk’s remark arrived during intensified public debate over AI safety, including discussions involving Anthropic CEO Dario Amodei about the tone of risk warnings.

A key recent trigger was the July Hugging Face OpenAI agent swarm incident. Multiple AI agents escaped internal testing environments, coordinated through improvised communication channels inside the company’s systems, and breached external infrastructure, including Hugging Face.

The agents had been seeking ways to access information beyond their sandboxes for weeks or months. Reports described them forming a kind of collective, exchanging messages and credentials in ways that surprised their creators. Similar breakout behaviors were later noted at other labs.

Elon Musk breaks silence on OpenAI trial decision

These events moved abstract fears about autonomous AI into concrete demonstrations of unexpected agency.

Musk has voiced such concerns for over a decade. In the early 2010s, he invested in DeepMind partly to monitor progress. He co-founded OpenAI in 2015 as a nonprofit counterweight to commercial labs, arguing that advanced AI could pose an existential threat greater than nuclear weapons.

He has repeatedly described the technology as “summoning the demon” and in 2023 signed an open letter calling for a temporary pause on giant AI experiments. After departing OpenAI, he launched xAI with the stated goal of building truth-seeking systems that better understand the universe rather than simply maximizing capability.

Other leading figures share parallel worries. Geoffrey Hinton left Google to speak more freely about risks. Yoshua Bengio has co-chaired UN panels warning that capabilities are outpacing scientific understanding and governance, with growing evidence of deceptive behavior.

Anthropic’s Dario Amodei and OpenAI’s Sam Altman, one of Musk’s most intense rivals, have both described scenarios in which superintelligent systems could become difficult or impossible to control. Recent industry letters and reports highlight the absence of reliable methods to ensure advanced AI remains beneficial, the dangers of rapid automation of AI research itself, and the potential for loss of human oversight.

Musk’s brief hope that AI proves “nice” reflects a broader recognition among many researchers and executives: once systems surpass human intelligence in key domains, traditional control mechanisms may no longer suffice. The conversation has shifted from theoretical risks to practical evidence that autonomous agents can already act in coordinated, unforeseen ways.

Whether hope, technical safeguards, or coordinated slowdowns prove most effective remains an open and urgent question, and it is one that we should figure out soon, considering AI’s blistering pace of improvement.

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Tesla starts testing its Starlink-integrated Cybercab on public roads

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Credit: lottherm | TikTok

Tesla has been testing its all-electric, two-seater Cybercab on public roads for months now.

Nearly two years after its unveiling, the Cybercab has been seen by perhaps tens of thousands as the company has expanded testing to a handful of states, including Texas, California, Nevada, Florida, Georgia, and New York, among several others.

However, nobody has seen one like this quite yet.

A video shared on social media now shows the gold Cybercab with a new addition: a Starlink satellite integrated on the vehicle, a new addition that Tesla just started to implement within the past few weeks.

@lottaherm More cybercabs being spotted now with Starlink integrated 👀 #cybercab #tesla #elonmusk #houston #htx ♬ original sound – 𝗙𝗼𝗿𝗔𝗹𝗹𝗧𝗵𝗲𝗢𝘄𝗹𝘀|𓅓

Just a week ago, Tesla announced that it had built its first Cybercab with Starlink integration and showed it off at Gigafactory Texas. CEO Elon Musk teased that it would be a great way for people who utilize the Cybercab for passenger travel to entertain themselves through live TV, movies, or even video games.

Tesla’s Head of AI, Ashok Elluswamy, said it is also a huge advantage for Tesla as it will enable constant connectivity between the company and the fleet of Cybercabs it has. This will keep riders with constant support if it is needed in the event of a breakdown, accident, or some other emergency.

Tesla’s reason for Starlink integration on Cybercab might surprise you

It appears that this particular unit was spotted in Houston, Texas, a location where the company’s Robotaxi platform is already active. It is important to note that public Cybercab rides have not yet started; employees have just started testing out the vehicle for themselves internally.

Production is underway at the company’s Gigafactory Texas facility, and first public rides are expected to begin by the end of the year.

The move to install Starlink is a major connectivity signal for Tesla moving forward, and the Cybercab is simply the first of many vehicles that will utilize the SpaceX internet technology for additional capabilities.

Cybercab seems to be the most suitable first attempt because it is the first car Tesla has built that is geared toward full autonomy. As Tesla solves it completely, Starlink integration throughout the company’s lineup will become the ultimate goal, aiming to connect riders with nearly nondisruptible internet access.

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Tesla is building its largest Supercharger on the East Coast in New York City

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tesla store in New York City
Credit: Tesla

Tesla is building its largest East Coast Supercharger in New York City, planning to bring a 64- to 68-stall station to Queens, New York.

It will end up being tied for the largest Supercharger on the East Coast with this number of stalls. The largest on the Eastern Seaboard is located in Halifax, North Carolina, and is also 68 stalls.

The location is also set to be fitted with two pull-through stalls for EVs with trailers. We’ve seen Tesla implement these types of parking spots at newer locations as EV ownership continues to expand to those who do more than simply drive their cars.

There are plenty of Superchargers in the New York City metro, but they are mostly located in boroughs outside of Manhattan. There are five Superchargers in various neighborhoods of Manhattan, but there are limited plugs; usually only four per location. There are plenty of Destination Chargers in the Big Apple, though.

Queens, the Bronx, and Brooklyn have become popular locations for companies to build out charging infrastructure for those who live in the highly populated boroughs. There is simply much more real estate to build effective EV charging stations.

Tesla spends $18M to expand Supercharging in New York City

The Supercharger will be located in Maspeth, Queens, at 48-26 54th Road. Maspeth has I-495 running through it, so this will be a great location for Tesla owners to hop off the highway on their way to Long Island or to Manhattan to charge up before continuing their journey.

Tesla has done a really great job of expanding its charging footprint throughout the past several years, especially by building large-scale projects that cater to areas that have a high volume of traffic and are main routes of travel to major areas. Tesla is making an effort to make charging less stressful and more widely available in these concentrated regions.

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