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SpaceX, Polaris reveal plans to launch private astronauts higher than ever before

SpaceX and Polaris have teamed up for three private astronaut launches, including the highest launch in decades and the world's first private EVA. (SpaceX)

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SpaceX and Inspiration4 creator Jared Isaacman have announced the Polaris Program, an initiative designed to carry the torch forward from Inspiration4 with even more ambitious private astronaut launches.

In September 2021, four astronauts became the first all-private crew to launch into orbit on a mission known as Inspiration4. First and foremost, I4’s goal was to uplift St. Jude’s Children’s Hospital and raise money for the fight against childhood cancer. It undeniably succeeded in that regard, raising almost a quarter of a billion dollars – about half of which came from public donations. The mission also catapulted SpaceX into the spotlight and appeared to mark the very beginning of the company’s private human spaceflight ambitions.

Combined with a separate program from Axiom Space, which has already booked four fully private astronaut missions to the International Space Station (ISS), the creation of the Polaris Program appears to confirm as much.

Jared Isaacman has substantially expanded his relationship with SpaceX after a very successful first flight. (Inspiration4)

SpaceX now has six private Crew Dragon launches scheduled within the next few years. Polaris adds at least two missions, beginning as early as Q4 2022. Known as Polaris Dawn, the mission will be Crew Dragon’s second free-flyer mission after Inspiration4, meaning that the spacecraft will fly on its own for the full five-day duration. That gives SpaceX and the Polaris team far more freedom, freedom that they plan to take advantage of.

SpaceX aspires for Polaris Dawn to be the highest Earth orbit humans have traveled to since the 1960s and the furthest humans have been from the planet since the 1970s. NASA’s Apollo missions, which sent humans to the Moon, hold the all-time record, which Polaris Dawn will barely scratch the surface of. But in Earth orbit, the record – 1368 kilometers (850 mi) – was set by Gemini XI in September 1966.

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A Gemini EVA. (NASA)

With a drone ship landing for the booster, Falcon 9 is officially capable of launching around 12 metric tons (26,000 lb) to a circular 1400 km (870 mi) orbit. For unknown reasons, SpaceX and NASA have never acknowledged Crew Dragon’s mass at liftoff, but the first uncrewed vehicle weighed around 12 tons when it docked with the ISS. As such, it’s likely that Crew Dragon weighs at least 13 tons with a full crew of four astronauts. It’s possible that SpaceX can reduce Dragon’s mass or eke out more performance from Falcon 9 with a more aggressive booster landing further downrange, allowing the Polaris Dawn crew to narrowly beat the Gemini XI record.

If SpaceX went as far as expending a well-worn Falcon 9 booster for the mission, it’s likely that the mission could double or even triple the altitude record. If, like with Gemini XI, SpaceX launched Crew Dragon into an elliptical orbit, it could likely go even higher and easily beat the Gemini record while still recovering Falcon 9’s first stage.

SpaceX’s Inspiration4 Crew Dragon and Falcon 9 booster returned to port around 12 hours apart after supporting a historic private astronaut launch. (SpaceX/Richard Angle)

Beyond the aspirational record-breaking altitude, Polaris Dawn will also debut SpaceX’s custom-built EVA (extra-vehicular activity) spacesuits, which are described as an overall upgrade to and replacement for the intra-vehicular (IVA) suits that already routinely protect NASA and private Dragon astronauts. The Polaris announcement is the first time SpaceX has publicly confirmed that it’s developing its own EVA suit. If it happens as planned, Polaris Dawn will mark the first private/commercial EVA in the history of spaceflight.

Finally, Polaris has plans for not one but three private astronaut launches. The second mission will follow in the footsteps of Polaris Dawn – likely with another Crew Dragon flight, though SpaceX and Polaris haven’t settled on a choice yet. The third mission, however, aims to be the first crewed launch of SpaceX’s next-generation Starship rocket and an essential pathfinder for DearMoon, a separate Starship launch contract that aims to send a crew of artists around the Moon as early as 2023.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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One of Tesla’s biggest threats just got banned in the U.S.

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In a major development that will inevitably strengthen Tesla’s dominant position in the American EV market, Polestar has been effectively banned from selling new vehicles in the United States, starting with the 2027 model year.

The U.S. Department of Commerce denied Polestar authorization under the Connected Vehicle Rule, which prohibits vehicles containing certain connected technologies (Cellular, Wi-Fi, Bluetooth, etc.) linked to China or Russia due to national security risks, including potential data collection on American drivers.

Polestar, which is majority-owned by China’s Geely Holding, could not obtain the required exemption despite producing some models domestically.

Polestar confirmed it will sell off any remaining inventory of the Polestar 3 and Polestar 4 models, while continuing service and warranty support for existing customers. No new models or major refreshes will reach U.S. buyers, and the company is pivoting its growth strategy to Europe, where it already generates the vast majority of its sales.

The outcome removes a direct premium EV competitor that had positioned itself as a stylish, performance-oriented alternative to Tesla’s lineup. The Polestar 2 challenged the Model 3, while the Polestar 3 and 4 targeted segments overlapping with the Model Y and upcoming Tesla offerings. Polestar’s U.S. sales had already been sluggish amid intense competition and slower demand, representing just 6 percent of its global volume in the first quarter of 2026.

While Polestar was not on Tesla’s level in the U.S., it still places a dent in the evergrowing field of Tesla competitors in the country, where it has long dominated EV sales.

Tesla faces none of these hurdles. As a U.S.-founded and U.S.-headquartered company with major manufacturing in Fremont, Austin, and Nevada, Tesla’s vehicles are built with compliant domestic and allied supply chains. Its Full Self-Driving technology, over-the-air software updates, and vertically integrated ecosystem were developed entirely in-house without foreign ownership entanglements that trigger national security reviews, at least in the U.S.

Of course, it did face a similar threat in China a few years back:

Elon Musk responds to reports of Tesla ban among China’s military over security concerns

The Connected Vehicle Rule, first advanced under the prior administration and upheld under the current one, is part of a broader U.S. effort to protect the domestic auto industry and critical technology from Chinese influence. High tariffs on Chinese-made EVs and related restrictions have already reshaped the market. Tesla benefits directly: it avoids these barriers while continuing to lead in U.S. EV sales volume, Supercharger network expansion, and energy storage integration.

By clearing Polestar from the new-vehicle playing field, the policy reduces competitive pressure in the premium and performance EV segments where Tesla has invested billions. American consumers seeking cutting-edge electric vehicles now have one fewer option tied to foreign adversaries — and one clearer path to the market leader that has driven the EV transition from the start.

For Tesla, this is more than regulatory relief. It is a strategic tailwind that reinforces its position as America’s premier EV innovator at a time when domestic manufacturing and technological independence matter most.

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Tesla Cybercab stands to gain from new Trump autonomy rules

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Credit: Teslarati

Tesla Cybercab stands to gain from new rules that the Trump Administration is aiming to enforce on autonomous vehicles. On Thursday, NHTSA, under the Trump Administration’s U.S. Department of Transportation, commenced rulemaking on the Federal Motor Vehicle Safety Standards (FMVSS).

This effort aims to eliminate the mandate for manual brake pedals in vehicles that are designed to be driven exclusively by automated driving systems. This would impact the Tesla Cybercab, which the company has stated would operate without a steering wheel or pedals.

Tesla Cybercab launch is imminent after latest sighting at Giga Texas

The Trump Administration is looking to revise FMVSS No. 135, which requires standard braking systems on light-duty vehicles.

Currently, the regulation requires light-duty cars to use traditional manual braking systems that allow operators to slow the vehicle. With the advent of self-driving in the U.S., these regulations need updating, and these are the changes that could come to FMVSS No. 135:

  • Removes requirements for hand- or foot-operated brake controls for vehicles designed never to be operated by a human. Existing rules still apply to AVs that retain manual controls.
  • All subject vehicles must still meet the same stopping distance performance criteria via alternative testing procedures.
  • While this update ensures AVs can physically stop when commanded, NHTSA is separately developing safety performance requirements for AVs in real-world driving scenarios.
  • NHTSA will continue to use its broad defect enforcement authority to investigate unsafe ADS behavior and oversee recalls.

As autonomy becomes a greater part of passenger travel, these types of rule adjustments will be more than reasonable. It will give manufacturers the ability to self-certify their vehicles and avoid any red tape that could ultimately delay the deployment of these vehicles.

Administrators are also incredibly excited about the opportunity to play a role in the advancement of self-driving vehicles.

“We are at the cusp of the greatest technological revolution in vehicle technology since the innovation of the Model T,” NHTSA Administrator Jonathan Morrison said. “If we want America to lead the way, we have to reimagine our regulatory framework. That’s why under Secretary Sean Duffy’s AV Framework, NHTSA is tearing down pointless barriers to innovative designs while strengthening the fundamental safety requirements that matter and holding AV developers accountable for safe performance.”

The Cybercab entered mass production at Gigafactory Texas in April. Tesla ultimately plans to push the vehicle into its Robotaxi fleet, potentially when frameworks like these are established.

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Tesla plans production boost at Giga Berlin following rebound in Europe

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Credit: Andre Thierig | X

Tesla plans to boost production at its Gigafactory Berlin plant in Germany following a sharp rebound in sales and demand in Europe after a softer 2025.

The plans put Tesla in a better position to compete with strengthening companies in Europe and potentially other markets; demand indicators show Tesla is much better off than in 2025.

Last year was a tough year for Tesla in terms of overall demand in Europe. The company produced over 200,000 vehicles at the German plant last year, a soft figure compared to the 375,000 vehicles Tesla lists as its current capacity at the factory.

Tesla’s overall European sales dropped significantly last year due to a variety of factors. However, sales are rebounding, and demand is strong once again, and only getting stronger. Tesla is now planning to bump production of Model Y vehicles at Giga Berlin upward by about 20 percent. It will also bring 1,000 new jobs to the plant.

Tesla confirmed the details of its planned production expansion in Germany this morning. It is a strategy to keep up with strengthening demand.

In Q1, Tesla saw a record 61,000 vehicles produced at Giga Berlin. European registrations rebounded sharply, with Model Y seeing 117 percent increases in March 2026 compared to last year. Germany alone saw stark increases, with a quadrupling in registrations to 9,252 units.

This trend continued in other key European markets, including France, Denmark and Sweden. Tesla registrations were up over 46 percent in some of these markets, and Model Y continued its trend as a top BEV in the market.

Demand has been recovering strongly in 2026, giving Tesla a reason to expand production efforts at the factory. These increases signal management’s confidence in sustained or growing European pull for Berlin-built vehicles.

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