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SpaceX, Polaris reveal plans to launch private astronauts higher than ever before

SpaceX and Polaris have teamed up for three private astronaut launches, including the highest launch in decades and the world's first private EVA. (SpaceX)

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SpaceX and Inspiration4 creator Jared Isaacman have announced the Polaris Program, an initiative designed to carry the torch forward from Inspiration4 with even more ambitious private astronaut launches.

In September 2021, four astronauts became the first all-private crew to launch into orbit on a mission known as Inspiration4. First and foremost, I4’s goal was to uplift St. Jude’s Children’s Hospital and raise money for the fight against childhood cancer. It undeniably succeeded in that regard, raising almost a quarter of a billion dollars – about half of which came from public donations. The mission also catapulted SpaceX into the spotlight and appeared to mark the very beginning of the company’s private human spaceflight ambitions.

Combined with a separate program from Axiom Space, which has already booked four fully private astronaut missions to the International Space Station (ISS), the creation of the Polaris Program appears to confirm as much.

Jared Isaacman has substantially expanded his relationship with SpaceX after a very successful first flight. (Inspiration4)

SpaceX now has six private Crew Dragon launches scheduled within the next few years. Polaris adds at least two missions, beginning as early as Q4 2022. Known as Polaris Dawn, the mission will be Crew Dragon’s second free-flyer mission after Inspiration4, meaning that the spacecraft will fly on its own for the full five-day duration. That gives SpaceX and the Polaris team far more freedom, freedom that they plan to take advantage of.

SpaceX aspires for Polaris Dawn to be the highest Earth orbit humans have traveled to since the 1960s and the furthest humans have been from the planet since the 1970s. NASA’s Apollo missions, which sent humans to the Moon, hold the all-time record, which Polaris Dawn will barely scratch the surface of. But in Earth orbit, the record – 1368 kilometers (850 mi) – was set by Gemini XI in September 1966.

A Gemini EVA. (NASA)

With a drone ship landing for the booster, Falcon 9 is officially capable of launching around 12 metric tons (26,000 lb) to a circular 1400 km (870 mi) orbit. For unknown reasons, SpaceX and NASA have never acknowledged Crew Dragon’s mass at liftoff, but the first uncrewed vehicle weighed around 12 tons when it docked with the ISS. As such, it’s likely that Crew Dragon weighs at least 13 tons with a full crew of four astronauts. It’s possible that SpaceX can reduce Dragon’s mass or eke out more performance from Falcon 9 with a more aggressive booster landing further downrange, allowing the Polaris Dawn crew to narrowly beat the Gemini XI record.

If SpaceX went as far as expending a well-worn Falcon 9 booster for the mission, it’s likely that the mission could double or even triple the altitude record. If, like with Gemini XI, SpaceX launched Crew Dragon into an elliptical orbit, it could likely go even higher and easily beat the Gemini record while still recovering Falcon 9’s first stage.

SpaceX’s Inspiration4 Crew Dragon and Falcon 9 booster returned to port around 12 hours apart after supporting a historic private astronaut launch. (SpaceX/Richard Angle)

Beyond the aspirational record-breaking altitude, Polaris Dawn will also debut SpaceX’s custom-built EVA (extra-vehicular activity) spacesuits, which are described as an overall upgrade to and replacement for the intra-vehicular (IVA) suits that already routinely protect NASA and private Dragon astronauts. The Polaris announcement is the first time SpaceX has publicly confirmed that it’s developing its own EVA suit. If it happens as planned, Polaris Dawn will mark the first private/commercial EVA in the history of spaceflight.

Finally, Polaris has plans for not one but three private astronaut launches. The second mission will follow in the footsteps of Polaris Dawn – likely with another Crew Dragon flight, though SpaceX and Polaris haven’t settled on a choice yet. The third mission, however, aims to be the first crewed launch of SpaceX’s next-generation Starship rocket and an essential pathfinder for DearMoon, a separate Starship launch contract that aims to send a crew of artists around the Moon as early as 2023.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla App now shows you what your Supercharger will look like upon arrival

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Credit: Tesla

The Tesla App is now giving owners a better indication of what to expect when visiting a Supercharger site, as it is now sharing Site Maps in the app itself, making the feature no longer exclusively available in the car.

Tesla owners can now preview a Supercharger’s layout and live stall status from their phone thanks to the App’s new software version, v4.61.0. Zooming into a supported Supercharger on the charging map now switches the familiar street view into a site-specific map that shows stall positions, occupied bays, out-of-service posts, and a live count of open Superchargers.

It will even show you which specific Tesla model is charging at each occupied stall.

This is the same view drivers first saw inside the car with the 2025 Holiday Update, which started as a pilot for Tesla in California and Texas. Those early maps showed layout, nearby amenities, and the status of each operational stall. The feature has spread to most Superchargers in the U.S., but now Tesla wants the feature available through the Smartphone App, which is now rolling out to owners.

The in-vehicle screen maps remain a richer 3D canvas and originally required AMD Ryzen infotainment hardware, which left many Intel-based Model 3 and Model Y owners without the view. The app version removes that hardware barrier, so any owner can now get a preview of their upcoming Supercharger stop on their phone.

Anyone with the updated version of the app can open a Site Map on their phone. The feature has provided some additional peace of mind to anxious travelers and those who might be looking for a place that is less congested for faster charging speeds. It is a meaningful addition to many owners, especially for trips to unfamiliar locations.

You can now pick a Supercharger location that might be more aligned with what you are looking for or need: you can pick a site based on what stalls are open, where ADA stalls sit, how you will pull in, and more, instead of circling a crowded lot after arriving. Owners of older cars now have access to the feature without having to purchase a new vehicle altogether.

Site Mpas will not reserve a stall, nor will it change how Fast Charging works. Tesla does something simpler and more useful by giving owners a dedicated preview of the Supercharger they’re about to charge, turning an unknown parking lot into a place that may seem more familiar thanks to the preview.

Interested in ordering a Tesla? Use my referral code for three free months of Full Self-Driving (Supervised) here.

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Tesla Optimus Gen 3 shows off a cleaner, factory-ready design in new app discovery

Renders hidden inside Tesla’s Android app show Optimus Gen 3’s design before any official reveal.

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla may have accidentally given a first look at its newest Optimus Gen 3 humanoid robot when photos were found in the Tesla smartphone app.

Design files tucked inside a recent Android version of the Tesla app appear to show the third generation humanoid robot next to the older Gen 2.5 prototype. The assets were extracted from the app package by Tesla community member @wholemars, who posted the renders on X late Tuesday night before deleting them. The Tesla Newswire reshared the side by side comparison on Wednesday, and the images have circulated widely since.

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

The files are labeled “gen3” and were built as models for Tesla app’s own interface, as validated directly by Grok to be official.

The comparison shows a robot that looks built for a factory line rather than a lab bench. Gen 2.5’s exposed mechanical linkages and gold plating on the knees and shins are gone. In their place, Gen 3 uses matte black fairings on the lower legs, paired with a more contoured champagne gold body. Flexible covers now seal the joint where the torso meets the upper thighs, keeping bearings and moving parts sealed from debris and unnecessary contact.

The body panels fit more tightly, and the hands, which Tesla has said carry 22 degrees of freedom, look far more refined than those on earlier units.

This most recent leak fills a gap Tesla has left open for most of the year. Elon Musk said on March 31 that Optimus 3 was walking around but needed “some finishing touches” before it could be shown, a delay Teslarati covered when Tesla missed its first quarter reveal target. Musk later said Tesla would hold the design back until closer to production, partly to keep competitors from copying it. No reveal date has been announced.

The app itself has been preparing for Optimus for months. In July, code in the Tesla app pointed to a dedicated robot phone key, a consent screen for collecting video and spatial data while Optimus works inside a home, and an alert system for low battery and mechanical faults. Finished 3D models of Gen 3 suggest the interface owners will eventually use is moving past placeholder code toward something Tesla intends to ship.

Manufacturing is moving in parallel. Tesla tore out the original Model S and Model X lines at Fremont this summer to make room for Optimus production, with a planned capacity of one million robots a year. At Giga Texas, the steel frame of a dedicated Optimus factory is nearing completion ahead of a targeted 2027 start, with Musk pointing to an eventual output of 10 million units annually.

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Tesla Semi lands the biggest electric truck deal in U.S. history

Tesla leads a record 2,500 truck order, but not every truck will be a Semi.

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Tesla has landed the largest electric truck order in U.S. history. ZET SCALE, a new alliance of shippers and carriers, named Tesla its primary manufacturer on Tuesday for an initial order of 2,500 electric Class 8 trucks. The deal alone would nearly double the number of electric heavy trucks operating in the country.

According to the press release from Catalyst Mobility, the nonprofit formerly known as CALSTART, Kenworth, RIDE and Volvo were also selected as secondary manufacturers that carriers can pick if their operations call for it. No split between the four brands has been published, so the exact number of Semis in the order is not yet known.

Tesla won the top slot through a competitive request for proposals. The alliance, which Catalyst Mobility runs with the Smart Freight Centre, scored bidders on price, range, charging capability and production capacity. Pooling freight demand from founding shippers, including Microsoft and PepsiCo, let every truck maker bid lower than it would for a single fleet. “The Tesla Semi is designed for lower cost per mile operations than diesel,” said Dan Priestley, director of the Tesla Semi program, as noted in the press release.

The financing is built to pull in carriers who have avoided electric trucks. ZET Financial is issuing the purchase order for all 2,500 units and will place them with fleets through a fair market value lease. The trucks will be deployed over the next few years across 10 freight hubs in Los Angeles, Stockton, Bakersfield, Seattle and Tacoma, Houston, Dallas, San Antonio, Chicago, Atlanta, and the Newark and New York area. ZET SCALE says the first order is only the opening round, with a longer term goal of 10,000 trucks or more.

Even if Tesla ends up with only a majority share, it would still be the biggest Semi deal to date. Einride’s 500 unit order in August was the previous record, and WattEV’s 370 truck order in May was the largest California deal at the time. Einride’s CEO has since said he expects all 500 trucks delivered by the end of 2027.

The announcement lands two days before Tesla formally inaugurates its Semi factory in Nevada on September 24. The 1.7 million square foot plant sits next to Gigafactory Nevada’s 4680 cell lines and is designed for 50,000 trucks a year.

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