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SpaceX set for expendable Falcon 9 Block 5 launch attempt after 48 hour scrub

Falcon 9 B1054 awaits its first and last launch at Pad 40. (SpaceX)

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Following a reported bug with Falcon 9 booster sensors that triggered a launch abort on the morning of December 18th, SpaceX has mitigated those problems and is ready to try again, hopefully placing the first of 10 new USAF GPS III satellites into orbit shortly after a 9:03 am EST (14:03 UTC) liftoff on December 20th.

Aside from being the first time SpaceX has launched a dedicated USAF mission won through a competitive procurement process, the launch of GPS III Space Vehicle 1 (SV01) will also be the first time SpaceX has intentionally expended a new Falcon 9 booster since July 2017, as well as the first time ever that a Falcon 9 Block 5 booster will be expended without attempting to land.

Standing vertical at SpaceX’s Launch Complex 40 (LC-40) pad, Block 5 booster B1054 looks undeniably incomplete or just off without grid fins and landing legs installed, like toast without butter or a Tesla with a V8 in place of its electric motors. The fact that Falcon 9 B1054 is a brand-new booster simply throws salt on the wound. However, the expendable configuration does serve as a reminder that, when it really comes down to it, SpaceX’s launch customers with as much sway as the Air Force ultimately have a major (if not final) say in the rocket’s trajectory.

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If a customer demands an almost ridiculous level of redundancy, SpaceX likely has little to no say in that decision, even if it means that a brand new Falcon 9 Block 5 booster – designed to launch anywhere from 10-100 times in its lifetime – will have to be disposed of in the ocean after just one. While the performance-based decision to expend Falcon 9 appears to be far more of a security blanket than a practical necessity, it does still serve as a reminder that some exceptionally heavy payloads and/or high-energy orbits will inevitably preclude Falcon 9 or even Falcon Heavy from attempting booster landings. Down the road, major NASA or national security payloads will likely continue to demand expendable configurations, at least until BFR (Starship/Super Heavy) can take over from Falcon 9 and Heavy.

Although SpaceX does appear to be serious Thursday’s launch attempt, the weather conditions are far from desirable thanks to the forecasted presence of “Electric Field, Cumulus/Thick Cloud, Disturbed Weather”, as well as the likelihood of strong upper-level winds near the Florida coast. With just a 20% chance that weather conditions will permit a launch and a brief 26-minute window of opportunity, there is little to no wiggle room for SpaceX to wait for a figurative break in the clouds, and another scrub seems extremely likely.

If the weather does force SpaceX to call off Thursday’s attempt, additional opportunities appear to be available on Friday (60% favorable) and Saturday (80% favorable). For now, however, Falcon 9 B1054 appears to have bought itself a few extra days to continue being an intact and (mostly) dry rocket. Catch the watch live at the link below.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX readies to rescue astronauts from International Space Station

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Credit: SpaceX

SpaceX is readying to launch the Crew-10 mission this evening, which will bring home U.S. astronauts Butch Wilmore and Suni Williams, who have been stuck on the International Space Station for nine months.

SpaceX is working alongside NASA to bring the two astronauts home, and all systems and weather conditions are looking ideal to launch the mission this evening from the Kennedy Space Center in Florida.

Boeing was originally tasked with the rescue mission.

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The company sent a Starliner aircraft to the ISS in late September in an effort to bring Williams and Wilmore home. However, malfunctioning thrusters and other issues on the Starliner aircraft prevented NASA from giving the green light to the astronauts to board and come home.

SpaceX was then tasked with bringing the two home, and it appears they will be on their way shortly.

The launch was intended to occur on Wednesday, but a last-minute problem with the rocket’s ground systems forced SpaceX and NASA to delay until at least Friday. Things are looking more ideal for a launch this evening.

The launch is targeted for 7:03 p.m. ET, but another backup opportunity is available tomorrow, March 15, at 6:41 p.m.

SpaceX writes about the Dragon spacecraft that will be used for the mission:

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“The Dragon spacecraft supporting this mission previously flew NASA’s Crew-3Crew-5, and Crew-7 missions to and from the space station. This will be the second flight for the first stage booster supporting this mission, which previously launched the SES 03b mPOWER-e mission. Following stage separation, Falcon 9’s first stage will land on Landing Zone 1 (LZ-1) at Cape Canaveral Space Force Station.”

The mission will not only aim to bring the two astronauts who have been stranded for nine months home, but it will also conduct new research to prepare for human exploration beyond low-Earth orbit.

If Crew-10 launches at the planned time this evening, it will dock to the ISS at 11:30 p.m. ET on Saturday night.

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Texas awards SpaceX $17.3M grant to expand Bastrop tech hub

The grant will be used to to expand SpaceX’s Bastrop complex, which produces Starlink terminals.

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Credit: SpaceX

Texas Governor Greg Abbott announced Wednesday that SpaceX has received a $17.3 million grant from the Texas Semiconductor Innovation Fund. The grant will be used to expand SpaceX’s Bastrop complex. 

SpaceX’s Bastrop complex is headlined by its Starlink factory, which is currently capable of producing 15,000 dishes per day, as per a video published by the private space company on social media platform X.

The Grant

The investment is expected to develop SpaceX’s semiconductor research and development (R&D) and advanced packaging facility in Bastrop. The expansion is expected to create over 400 jobs and over $280 million in capital investment, as per a press release from the Office of the Texas Governor.

Bastrop’s Planned Expansion

SpaceX plans to grow its Bastrop site by one million square feet over the next three years, focusing on Starlink kit production, including advanced silicon components. The proposed project includes printed circuit boards (PCBs), a semiconductor failure analysis lab, and advanced packaging for panel level packaging (PLP). Once complete, SpaceX’s Bastrop facility will stand as the largest PCB and PLP facility in North America.

What They Are Saying

SpaceX President Gwynne Shotwell shared her appreciation for Texas’ support, saying, “Incredible innovation and high-tech manufacturing is happening in Texas as a direct result of Governor Abbott’s leadership and the Texas Semiconductor Innovation Fund initiative. We love Texas. SpaceX is investing hundreds of millions of dollars into our Bastrop facility. This grant will help continue to expand Bastrop’s manufacturing for Starlink to help connect even more people across the state and around the world with high-speed, low-latency internet.”

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Texas Governor Abbott also shared his thoughts on the matter: “Texas connects the nation and the world with the most advanced technologies manufactured right here in our great state. I congratulate SpaceX on their more than $280 million investment in this Texas-sized expansion of their semiconductor R&D and advanced packaging facility in Bastrop, which will be the largest of its kind in North America. 

“Working together with innovative industry leaders like SpaceX, Texas will continue to rank No. 1 for semiconductor research and high-tech manufacturing and secure critical domestic supply chains as we build a stronger, more prosperous Texas than ever before,” he said.

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Starship Flight 8: SpaceX nails Super Heavy booster catch but loses upper stage

Flight 8 ended with mixed results as SpaceX nailed another Super Heavy Booster catch while the upper stage experienced a rapid unscheduled disassembly.

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Credit: SpaceX/X

SpaceX launched its eighth Starship test flight on Thursday, March 6, 2025, from its Starbase facility in South Texas. The mission aimed to advance the reusable rocket system’s development with a third successful booster recovery and a planned satellite simulator deployment by the Starship upper stage.

Flight 8 ended with mixed results as the Starship upper stage experienced a rapid unscheduled disassembly during its ascent burn. The Super Heavy booster, however, returned successfully to Starbase’s launch tower.

Super Heavy Booster Achieves 3rd Successful Catch

The Super Heavy booster, designated Booster 15, roared to life at launch, propelling the 400-foot-tall Starship stack skyward. Less than three minutes after liftoff, it separated cleanly from the upper stage and began its descent back to Starbase. 

The booster executed a pinpoint landing, getting caught midair by the launch tower’s massive “chopstick” arms. This marked the third test flight where SpaceX was able to successfully recover a Super Heavy booster, a critical step toward reducing costs by reusing the rocket’s first stage. 

The crowd at South Padre Island, watching from across the water, erupted in cheers as the Super Heavy booster settled into the tower’s grasp.

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Starship Upper Stage Lost

The mission’s upper stage, known as Ship 34, faced a starkly different fate. Intended to deploy four mock Starlink satellites and splash down in the ocean about 66 minutes after launch, the spacecraft encountered trouble during its ascent. 

Videos posted on social media platform X showed Ship 34 disintegrating during its flight, echoing Flight 7’s upper-stage loss in January. SpaceX addressed the upper stage’s failure in a post on X

“During Starship’s ascent burn, the vehicle experienced a rapid unscheduled disassembly and contact was lost. Our team immediately began coordination with safety officials to implement pre-planned contingency responses. We will review the data from today’s flight test to better understand root cause. As always, success comes from what we learn, and today’s flight will offer additional lessons to improve Starship’s reliability,” SpaceX wrote in its post.

Watch SpaceX’s Starship Flight 8 livestream in the video below.

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