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SpaceX Starship ‘launch tower’ spreads its rocket-catching arms

(Starship Gazer)

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Update: Shortly after publishing, SpaceX began a much more ambitious series of tests with the Starship launch tower’s two main arms, which are designed to lift and (one day) catch Starships and Super Heavy boosters.

After lifting the arm carriage about 15m (~50 ft), several times higher than January 3rd’s far more conservative kickoff, SpaceX fired up each arm’s main hydraulic actuator and opened them about as wide as they’re able to move. Unsurprisingly, the arms’ first powered lateral movement happened very slowly, obviously telegraphing caution but probably also hinting at the start of a calibration process needed to determine their full range of motion and associate those positions with certain sensor readings or telemetry to ensure they can be safely controlled. As of midnight CST, that testing has continued well into the night.

Regardless of the purpose, substantial powered movement is a major milestone for the tower’s main arms and all but guarantees that more extensive tests and simulations are soon to come.

SpaceX has moved Starbase’s rocket-catching “chopstick” arms for the first time since they were installed on the orbital Starship pad’s ‘launch tower’ two months ago.

After a shockingly brisk three-month period of assembly, the first arm installed in late August 2021 was a lone structure designed to swing in; grab and stabilize Super Heavy with its claw; fuel and power Starship; and quickly detach and swing away from the rocket during launch. A month and a half later, SpaceX begin installing a much larger pair of more complex arms in mid-October. Unlike the Starship quick-disconnect (QD) arm, the pair of arms that followed were almost nothing like anything built as part of another rocket launch complex.

Unlike other ‘arms’ related to other rocket launch facilities, the pair SpaceX began to install on Starbase’s launch tower were colossal, measuring more than 30m (100+ ft) long and 5-10m (15-30 ft) tall. Built out of heavy-duty steel pipe and affixed to an even sturdier pair of claw-like supports that grab onto the launch tower, the combined assembly likely weighs hundreds of tons. Aside from their sheer scale, Starbase’s main tower arms are also attached to a complex system of cables and an industrial-strength ‘drawworks’ commonly used on giant oil rigs and derricks.

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They also feature huge actuators that allow the two arms to open and close, revealing a bit of their purpose. While the main reason they likely exist is to provide SpaceX with an all-weather alternative to cranes for lifting, manipulating, and precisely stacking Starships and Super Heavy boosters at the launch pad, the headline – ever since Musk revealed the idea – has always been plans to use those same arms to literally catch rockets out of mid-air.

To do so, they’ll need to be able to actuate and move extremely quickly and precisely up and down the Starship launch tower, matching the velocity and autonomously determining the position of landing Super Heavy boosters (and possibly Starships) to avoid major damage or the loss of entire vehicles. While arguably an unnecessary gamble and an attempt to micro-optimize the concept of operations of a rocket that’s yet to attempt a single orbital-class launch, SpaceX’s CEO is clearly committed to the idea and – whether or not the first iteration works – has fully delivered on the first complete lift-and-catch system.

November 24th, 2021. (NASASpaceflight – bocachicagal)
Starbase’s orbital tower, mount, and catch arms; January 2nd, 2022. (NASASpaceflight – bocachicagal)

On January 3rd, 2022, after removing a large amount of scaffolding in the days prior, SpaceX briefly and slightly moved the installed arms for the first time, using the drawworks to lift the entire arm-and-carriage assembly a few meters (~6 ft) up and down the tower. Once a few minor additional steps are taken, the chopsticks could be ready for much more extensive testing, beginning with basic lift, descent, and arm actuation tests to calibrate and then proof the first-of-its-kind mechanism. Later, SpaceX will likely simulate catching rockets in a wide range of scenarios. Somewhere before, during, or after that testing, SpaceX may perform another fit test with Starship S20 and Super Heavy B4 – but this time using the arms to lift and install the stages.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX completes another secret Pentagon launch, adding to suspected Starshield buildout

SpaceX launched the classified USSF-385 mission from Vandenberg, landing its booster on a tenth flight.

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US Golden Dome space defense system (Concept render by Grok)

SpaceX launched another classified mission for the U.S. Space Force from California early Saturday morning, and the Falcon 9 booster that carried it landed on a drone ship in the Pacific for the tenth time. The USSF-385 mission lifted off from Space Launch Complex 4E at Vandenberg Space Force Base at 7:00 a.m. PT.

Booster B1100 touched down on Of Course I Still Love You roughly eight and a half minutes after liftoff. It was the booster’s tenth flight and tenth successful landing, following the NROL-95 national security mission and eight Starlink launches. Its previous flight, a Starlink Group 15 mission on August 22, came just 35 days earlier. SpaceX ended its livestream shortly after the landing, which is standard for classified payloads, and neither the company nor the Space Force has said what the rocket carried.

USSF-385 is the fourth Space Force launch from the same Vandenberg pad in roughly six weeks, following USSF-366 on August 15, USSF-153 on September 10, and USSF-259 on September 17. When SpaceX flew USSF-366 in August, independent trackers noted that the rocket’s stage drop zones matched SpaceX’s Starlink Group 15 missions, pointing to Starshield, the government version of the Starlink satellite bus. The Space Force later cataloged 23 satellites after both USSF-366 and USSF-153, while USSF-259 placed 17 satellites into a different orbital plane, per KeepTrack. Launch databases describe USSF-385 the same way, though the payload remains officially unidentified.

Starlink’s Starshield wins contract with US Space Force

The cadence lines up with the contracts, because in July, the Space Force awarded SpaceX $1.6 billion in task orders for 18 Falcon 9 missions from Vandenberg through the end of 2027. SpaceX also holds contracts to build pieces of that same network, which pushed its Pentagon contract total for 2026 past $8 billion.

Saturday’s flight was also the sixth and final Falcon 9 launch from Vandenberg in September, according to Spaceflight Now, while only one Falcon 9 flew from the East Coast this month as SpaceX shifts its Florida infrastructure toward Starship. Launch trackers list it as SpaceX’s 112th mission of 2026 and the 108th Falcon 9 flight of the year, with SLC-4E turned around about six and a half days after its previous launch.

The West Coast pad will not stay quiet for long, considering SpaceX has another Starlink mission scheduled from SLC-4E on September 30. Meanwhile, in Texas, the company is two days away from Starship Flight 14, which is targeting Monday at 7:15 a.m. CT for the vehicle’s first attempt to reach orbit.

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Tesla hints at new Roadster design in surprise clip

Tesla ended its Semi event with a Roadster teaser revealing a new front light bar.

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Tesla Battery Day event (Credit: Ryan McCaffrey/Twitter)

Tesla closed out its Semi event in Nevada on Thursday night with a nod to its own history, dropping a short Roadster teaser that suggests the production car will look noticeably different from the prototype first shown in 2017.

“We can’t have a Semi event without the Roadster,” Tesla engineering executive Lars Moravy told the crowd before the clip played. The line was a deliberate callback. Tesla first revealed the next generation Roadster in November 2017 by driving it out of the back of a Semi trailer at the truck’s original unveiling in Hawthorne, California.

The new video opens on trailer doors swinging apart in the dark. A thin white light bar glows across what appears to be the nose of the car, Tesla and SpaceX logos flash over the frame, and the Roadster name appears before the clip ends on “See you next week.” Tesla posted the nine second clip on X after the livestream wrapped.

The light bar is the most concrete design detail so far. The 2017 prototype used two separate curved headlamp pods, while a connected front light strip would bring the Roadster in line with the Cybertruck, Cybercab, Semi, and refreshed Model Y. Sawyer Merritt was among the first to point out what looked like part of a SpaceX logo in the video, something Tesla has not addressed.

That logo fits the buildup around the optional SpaceX Package, which Elon Musk has long said would use cold gas thrusters to improve acceleration and possibly allow the car to briefly leave the ground. Tesla’s “Go for launch” post on September 12 set the October 1 date, and invitations sent to reservation holders place the event in Waco, Texas, at 8:30 p.m. Eastern. Waco sits roughly 20 minutes from SpaceX’s McGregor rocket test site, where the FAA has put a temporary flight restriction in place from September 18 through October 2, covering a 1.5 nautical mile radius from the surface up to 10,000 feet.

Tesla is also taking money ahead of the reveal. The company reopened Roadster reservations earlier this week with a $5,000 refundable card payment, followed by a $45,000 wire transfer due within 10 days. That puts buyers at $50,000 committed before Tesla has published a price.

The original pitch set a high bar: 0 to 60 mph in 1.9 seconds before any upgrades, 620 miles of range, a top speed above 250 mph, and production in 2020. That timeline has slipped repeatedly, and Tesla has since pointed to production at Gigafactory Texas no earlier than 2027. The company has said next Thursday’s event will include pricing, specifications, and production targets, the three details original reservation holders have been waiting on for nearly nine years.

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SpaceX readies Starship Flight 14 for a historic journey into uncharted territory

SpaceX finished Starship’s Flight 14 rehearsal, clearing the way for its first orbital flight Monday.

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Sunrise at Starbase. Starship is stacked for opportunistic full-stack testing ahead of Flight 14 via SpaceX
Sunrise at Starbase. Starship is stacked for opportunistic full-stack testing ahead of Flight 14 via SpaceX

SpaceX has cleared one of the last hurdles before Starship’s first trip to orbit. The company posted on X Thursday afternoon that its launch rehearsal for Flight 14 was complete, keeping the mission on track for Monday, September 28. The launch window opens at 7:15 a.m. CT at Starbase, Texas, and runs for 75 minutes.

A wet dress rehearsal is essentially launch day without the launch. Crews fill Booster 21 and Ship 41 with thousands of tons of extremely cold propellant, run the countdown nearly to ignition, then drain everything back out. It lets engineers catch leaks or equipment problems before anything leaves the pad. SpaceX still needs a launch license from the FAA before the stack, which stands 407 feet tall, can fly.

Flight 14 matters because of where it is going. All 13 previous Starship flights followed a suborbital path, which works like throwing a ball extremely high and far: the vehicle reaches space, but it is always on a course that brings it back down within about an hour. This time, Ship 41 will perform a short engine firing called an orbital insertion burn roughly 25 minutes after liftoff, giving it enough speed to keep falling around Earth instead of back into it. SpaceX plans about six laps at an altitude near 275 kilometers (171 miles) over nearly 10 hours, as Teslarati detailed when the mission was first announced.


Getting into orbit also means Starship has to prove it can get back out. The ship must relight a single Raptor engine in space to slow down for reentry. SpaceX says it will only attempt the orbital insertion burn after flight controllers confirm the hardware needed for that return burn has enough backup, and its flight plan includes health checks that could shorten the mission to two or five orbits.

Flight 14 is also the first to put working satellites into service. Flight 13 carried 20 Starlink V3 satellites in July, but they came back down with the ship because that mission never reached orbit. This time, 26 V3 satellites are meant to stay up and join the constellation within a few weeks. Together they add about 26 terabits per second of network capacity, which SpaceX says is roughly 10 times what a single Falcon 9 launch of older V2 Mini satellites adds. Three of them carry cameras that will photograph Starship’s heat shield in orbit to check for tile damage before reentry.

The hardware has changed too. Ship 41 flies with extra fasteners on tiles in the most vulnerable areas, fixes for gaps where superheated plasma slipped behind tiles, and curved tiles designed to reduce heating between them. Two tiles recovered from Ship 40 will fly again, the first reuse of any part of a Starship heat shield. Booster 21 carries better engine filtering and new relight software after ice clogged three center engines on the previous booster, leaving only eight of 13 engines to restart for its landing burn.

Ship 41 is targeting a splashdown in the Pacific Ocean west of Chile, a new recovery zone after several Indian Ocean landings, while Booster 21 aims for the Gulf. Neither will be caught by the tower on this flight. Elon Musk said in August that a ship catch was likely “in a few months.”

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