Update: Shortly after publishing, SpaceX began a much more ambitious series of tests with the Starship launch tower’s two main arms, which are designed to lift and (one day) catch Starships and Super Heavy boosters.
After lifting the arm carriage about 15m (~50 ft), several times higher than January 3rd’s far more conservative kickoff, SpaceX fired up each arm’s main hydraulic actuator and opened them about as wide as they’re able to move. Unsurprisingly, the arms’ first powered lateral movement happened very slowly, obviously telegraphing caution but probably also hinting at the start of a calibration process needed to determine their full range of motion and associate those positions with certain sensor readings or telemetry to ensure they can be safely controlled. As of midnight CST, that testing has continued well into the night.
Regardless of the purpose, substantial powered movement is a major milestone for the tower’s main arms and all but guarantees that more extensive tests and simulations are soon to come.
SpaceX has moved Starbase’s rocket-catching “chopstick” arms for the first time since they were installed on the orbital Starship pad’s ‘launch tower’ two months ago.
After a shockingly brisk three-month period of assembly, the first arm installed in late August 2021 was a lone structure designed to swing in; grab and stabilize Super Heavy with its claw; fuel and power Starship; and quickly detach and swing away from the rocket during launch. A month and a half later, SpaceX begin installing a much larger pair of more complex arms in mid-October. Unlike the Starship quick-disconnect (QD) arm, the pair of arms that followed were almost nothing like anything built as part of another rocket launch complex.
Unlike other ‘arms’ related to other rocket launch facilities, the pair SpaceX began to install on Starbase’s launch tower were colossal, measuring more than 30m (100+ ft) long and 5-10m (15-30 ft) tall. Built out of heavy-duty steel pipe and affixed to an even sturdier pair of claw-like supports that grab onto the launch tower, the combined assembly likely weighs hundreds of tons. Aside from their sheer scale, Starbase’s main tower arms are also attached to a complex system of cables and an industrial-strength ‘drawworks’ commonly used on giant oil rigs and derricks.
They also feature huge actuators that allow the two arms to open and close, revealing a bit of their purpose. While the main reason they likely exist is to provide SpaceX with an all-weather alternative to cranes for lifting, manipulating, and precisely stacking Starships and Super Heavy boosters at the launch pad, the headline – ever since Musk revealed the idea – has always been plans to use those same arms to literally catch rockets out of mid-air.
To do so, they’ll need to be able to actuate and move extremely quickly and precisely up and down the Starship launch tower, matching the velocity and autonomously determining the position of landing Super Heavy boosters (and possibly Starships) to avoid major damage or the loss of entire vehicles. While arguably an unnecessary gamble and an attempt to micro-optimize the concept of operations of a rocket that’s yet to attempt a single orbital-class launch, SpaceX’s CEO is clearly committed to the idea and – whether or not the first iteration works – has fully delivered on the first complete lift-and-catch system.
On January 3rd, 2022, after removing a large amount of scaffolding in the days prior, SpaceX briefly and slightly moved the installed arms for the first time, using the drawworks to lift the entire arm-and-carriage assembly a few meters (~6 ft) up and down the tower. Once a few minor additional steps are taken, the chopsticks could be ready for much more extensive testing, beginning with basic lift, descent, and arm actuation tests to calibrate and then proof the first-of-its-kind mechanism. Later, SpaceX will likely simulate catching rockets in a wide range of scenarios. Somewhere before, during, or after that testing, SpaceX may perform another fit test with Starship S20 and Super Heavy B4 – but this time using the arms to lift and install the stages.
Investor's Corner
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.
Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.
The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.
What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.
TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.
Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.
The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.
Elon Musk
SpaceX’s next Starship launch is about to attempt its biggest leap yet
SpaceX targets September 22 for Starship Flight 14, its first attempt to reach real orbit.
SpaceX has set September 22 as the target date for Starship’s 14th test flight, and this one carries a different goal than any of the 13 that came before it. Every previous Starship mission has intentionally flown a suborbital arc, reentering the atmosphere within the same hour it launched. Flight 14 is designed to send the craft into a genuine orbit around Earth for the first time.
The launch window opens at 7:15 a.m. Central time at Starbase in South Texas and runs for 75 minutes, pending regulatory approval, according to SpaceX’s mission description published Tuesday. If the flight goes as planned, Starship will circle the planet roughly six times at an altitude near 275 kilometers over about ten hours before a deorbit burn sends it toward a splashdown in the Pacific Ocean west of Chile, a departure from the Indian Ocean recoveries used on the last several flights.
The mission also marks the first attempt to put a working batch of Starlink V3 satellites into actual service. Flight 13 carried 20 of the new satellites in July, but because that mission never left a suborbital trajectory, the payload reentered along with the ship instead of separating into orbit.
SpaceX tells the FCC that Starship Flight 14 is going to orbit
Each V3 satellite is rated for roughly one terabit per second of downlink capacity, so a successful deployment on Flight 14 would be SpaceX’s largest single jump in network bandwidth since Starlink began flying on Falcon 9.
Flight 13 still did the heavier lifting on the technical side. That July mission flew a deliberately more stressful reentry profile to test Starship’s heat shield, and the ship survived its softest splashdown yet, intact enough for drone inspections shortly after landing. Elon Musk said the flight delivered “all the heat shield data we needed and then some,” a result Teslarati covered in detail when he later said SpaceX had solved the vehicle’s biggest reusability challenge. Flight 14 is where SpaceX starts spending that confidence on an actual orbital insertion rather than another controlled fall back to Earth.
One thing Flight 14 will not attempt is a tower catch of the ship. Musk floated the idea right after Flight 13, but walked the timeline back in August, saying a catch attempt was more likely “in a few months.” The Super Heavy booster will still aim for its own recovery, targeting an offshore landing point in the Gulf of America, the same approach used on recent flights.
September 22 is SpaceX’s own target, not a locked date. Starship’s schedule has slipped before over hardware readiness and FAA sign off, and the company has said as much in its own mission notes. But the plan itself represents the clearest marker yet that Starship is moving from a suborbital test program into something meant to carry paying payloads and, eventually, people.
Elon Musk
Elon Musk gives his most telling Tesla-SpaceX merger conversation yet
Elon Musk hinted a Tesla-SpaceX merger could be coming, and Wall Street is taking notice.
Elon Musk gave his clearest signal yet that Tesla and SpaceX could eventually combine, telling the All-In Summit in Los Angeles that the two companies’ deepening collaboration makes the question worth asking. Sawyer Merritt first surfaced the highlight on X Tuesday.
Asked directly why Tesla and SpaceX remain separate given how closely they already work together, Musk told hosts at the summit: “Great question there. With all this collaboration, on so many levels, who can imagine what action one might take when there’s so much close collaboration in so many areas.” SpaceX President Gwynne Shotwell, who joined Musk on stage, added that SpaceX personnel have already moved into xAI to fill leadership and engineering gaps, saying the businesses are integrating “faster than I thought,” though “not fully integrated yet,”
The comments landed on top of merger speculation that has been building on Wall Street for months. JPMorgan has called a tie-up “strategically coherent on paper,” pointing to overlapping ambitions in AI, robotics, energy, transportation and space. Jefferies went further, estimating Musk could retain roughly 55.3 percent voting control in a deal structured without a premium, a scenario that would still leave room for Tesla shareholders to come out ahead. On Kalshi, traders now put the odds of a merger before 2028 at 66 percent.
Tesla’s stake in SpaceX, still under one percent, traces back to its earlier investment in xAI, which converted to SpaceX equity after SpaceX absorbed the AI company. The two are also jointly building Terafab, a chip facility in Austin meant to serve both Tesla’s AI computing needs and SpaceX’s satellite ambitions. Wedbush analyst Dan Ives has stood by a 2027 merger timeline for months, and Cathie Wood’s ARK Invest recently floated a similar case, an idea Musk pushed back on directly at the time.
Another Tesla SpaceX merger prediction by ARK Invest has Elon Musk talking
The timing adds another layer. Tesla has scheduled an October 1 unveiling for its next generation Roadster at a venue near SpaceX’s McGregor, Texas test site, using the phrase “Go for launch” in its promotional material. Both stocks dipped roughly 2 percent Monday before recovering slightly in premarket trading Tuesday, with SpaceX shares up about 0.4 percent and Tesla essentially flat.
Musk stopped short of confirming anything is in motion. But unlike his past denials of a corporate restructuring, this response didn’t rule one out, and it came with Shotwell sitting next to him describing an integration that’s already underway.
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
NHTSA just escalated its Tesla Cybercab investigation in a big way
