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SpaceX Starship ‘launch tower’ spreads its rocket-catching arms

(Starship Gazer)

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Update: Shortly after publishing, SpaceX began a much more ambitious series of tests with the Starship launch tower’s two main arms, which are designed to lift and (one day) catch Starships and Super Heavy boosters.

After lifting the arm carriage about 15m (~50 ft), several times higher than January 3rd’s far more conservative kickoff, SpaceX fired up each arm’s main hydraulic actuator and opened them about as wide as they’re able to move. Unsurprisingly, the arms’ first powered lateral movement happened very slowly, obviously telegraphing caution but probably also hinting at the start of a calibration process needed to determine their full range of motion and associate those positions with certain sensor readings or telemetry to ensure they can be safely controlled. As of midnight CST, that testing has continued well into the night.

Regardless of the purpose, substantial powered movement is a major milestone for the tower’s main arms and all but guarantees that more extensive tests and simulations are soon to come.

SpaceX has moved Starbase’s rocket-catching “chopstick” arms for the first time since they were installed on the orbital Starship pad’s ‘launch tower’ two months ago.

After a shockingly brisk three-month period of assembly, the first arm installed in late August 2021 was a lone structure designed to swing in; grab and stabilize Super Heavy with its claw; fuel and power Starship; and quickly detach and swing away from the rocket during launch. A month and a half later, SpaceX begin installing a much larger pair of more complex arms in mid-October. Unlike the Starship quick-disconnect (QD) arm, the pair of arms that followed were almost nothing like anything built as part of another rocket launch complex.

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Unlike other ‘arms’ related to other rocket launch facilities, the pair SpaceX began to install on Starbase’s launch tower were colossal, measuring more than 30m (100+ ft) long and 5-10m (15-30 ft) tall. Built out of heavy-duty steel pipe and affixed to an even sturdier pair of claw-like supports that grab onto the launch tower, the combined assembly likely weighs hundreds of tons. Aside from their sheer scale, Starbase’s main tower arms are also attached to a complex system of cables and an industrial-strength ‘drawworks’ commonly used on giant oil rigs and derricks.

They also feature huge actuators that allow the two arms to open and close, revealing a bit of their purpose. While the main reason they likely exist is to provide SpaceX with an all-weather alternative to cranes for lifting, manipulating, and precisely stacking Starships and Super Heavy boosters at the launch pad, the headline – ever since Musk revealed the idea – has always been plans to use those same arms to literally catch rockets out of mid-air.

To do so, they’ll need to be able to actuate and move extremely quickly and precisely up and down the Starship launch tower, matching the velocity and autonomously determining the position of landing Super Heavy boosters (and possibly Starships) to avoid major damage or the loss of entire vehicles. While arguably an unnecessary gamble and an attempt to micro-optimize the concept of operations of a rocket that’s yet to attempt a single orbital-class launch, SpaceX’s CEO is clearly committed to the idea and – whether or not the first iteration works – has fully delivered on the first complete lift-and-catch system.

November 24th, 2021. (NASASpaceflight – bocachicagal)
Starbase’s orbital tower, mount, and catch arms; January 2nd, 2022. (NASASpaceflight – bocachicagal)

On January 3rd, 2022, after removing a large amount of scaffolding in the days prior, SpaceX briefly and slightly moved the installed arms for the first time, using the drawworks to lift the entire arm-and-carriage assembly a few meters (~6 ft) up and down the tower. Once a few minor additional steps are taken, the chopsticks could be ready for much more extensive testing, beginning with basic lift, descent, and arm actuation tests to calibrate and then proof the first-of-its-kind mechanism. Later, SpaceX will likely simulate catching rockets in a wide range of scenarios. Somewhere before, during, or after that testing, SpaceX may perform another fit test with Starship S20 and Super Heavy B4 – but this time using the arms to lift and install the stages.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX’s Starship program is already bouncing back from Booster 18 fiasco

Just over a week since Booster 18 met its untimely end, SpaceX is now busy stacking Booster 19, and at a very rapid pace, too. 

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Credit: SpaceX/X

SpaceX is already bouncing back from the fiasco that it experienced during Starship Booster 18’s initial tests earlier this month.

Just over a week since Booster 18 met its untimely end, SpaceX is now busy stacking Booster 19, and at a very rapid pace, too. 

Starship V3 Booster 19 is rising 

As per Starbase watchers on X, SpaceX rolled out the fourth aft section of Booster 19 to Starbase’s MegaBay this weekend, stacking it to reach 15 rings tall with just a few sections remaining. This marks the fastest booster assembly to date at four sections in five days. This is quite impressive, and it bodes well for SpaceX’s Starship V3 program, which is expected to be a notable step up from the V2 program, which was retired after a flawless Flight 11. 

Starship watcher TankWatchers noted the tempo on X, stating, “During the night the A4 section of Booster 19 rolled out to the MegaBay. With 4 sections in just 5 days, this is shaping up to be the fastest booster stack ever.” Fellow Starbase watcher TestFlight echoed the same sentiments. “Booster 19 is now 15 rings tall, with 3 aft sections remaining!” the space enthusiast wrote. 

Aggressive targets despite Booster 18 fiasco

SpaceX’s V3 program encountered a speed bump earlier this month when Booster 18, just one day after rolling out into the factory, experienced a major anomaly during gas system pressure testing at SpaceX’s Massey facility in Starbase, Texas. While no propellant was loaded, no engines were installed, and no one was injured in the incident, the unexpected end of Booster 18 sparked speculation that the Starship V3 program could face delays.

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Despite the Booster 18 fiasco, however, SpaceX announced that “Starship’s twelfth flight test remains targeted for the first quarter of 2026.” Elon Musk shared a similar timeline on X earlier this year, with the CEO stating that “ V3 is a massive upgrade from the current V2 and should be through production and testing by end of year, with heavy flight activity next year.”

Considering that Booster 19 seems to be moving through its production phases quickly, perhaps SpaceX’s Q1 2026 target for Flight 12 might indeed be more than feasible.

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Elon Musk shares SpaceX’s directive that destroys a prevalent media narrative

Musk’s comments followed Starlink’s initiatives for people affected by severe flooding in Indonesia and Cyclone Ditwah in Sri Lanka.

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UK Government, CC BY 2.0 , via Wikimedia Commons

Elon Musk recently shared SpaceX’s standing policy to offer free Starlink service during natural disasters worldwide, highlighting the company’s commitment to pursue aid over profit during times of need. 

Musk’s comments followed Starlink’s initiatives for people affected by severe flooding in Indonesia and Cyclone Ditwah in Sri Lanka.

Starlink activates free service in Indonesia and Sri Lanka

Starlink recently announced free service for those impacted by severe flooding in Indonesia’s Sumatra region, partnering with the government to deploy terminals rapidly to the hardest-hit areas. The offer extends to new and existing customers through December, restoring connectivity in zones where traditional networks have failed due to infrastructure damage.

Musk quoted the post on X, writing, “SpaceX standard policy is to make Starlink free whenever there is a natural disaster somewhere in the world. It would not be right to profit from misfortune.”

Starlink extended the same relief to Sri Lanka amid Cyclone Ditwah, coordinating with local authorities for additional support. The cyclone battered the island nation with heavy rains and winds, disrupting communications for thousands. Free access also lasts until year-end, emphasizing Starlink’s role in bridging gaps during crises.

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“For those affected by the severe flooding in Indonesia and Sri Lanka in the aftermath of Cyclone Ditwah, Starlink is providing free service to new and existing customers through the end of December 2025. We’re also working with the Indonesian government to rapidly deploy terminals and restore connectivity to the hardest-hit areas on Sumatra, as well as with the Sri Lankan government to provide additional assistance,” Starlink wrote in a post on its official website. 

Musk’s companies routinely provide aid

Musk’s firms have a track record of providing critical support in crises, often without fanfare, challenging portrayals of him as a comic book villain intent on enriching himself on the backs of a suffering populace. In January 2024 alone, Tesla opened Superchargers for free in Japan’s Hokuriku region after a magnitude 7.6 earthquake killed at least 55 and injured hundreds.

Similar efforts include Starlink deployments for the 2023 Maui wildfires, 2024 Hurricane Helene in North Carolina, and floods in Texas, where the service was used to help facilitate emergency coordination. These actions, which total millions in waived fees and logistics, demonstrate a proactive ethos among Musk’s companies, with Musk noting in past interviews that such aid stems from engineering solutions over optics.

The initiatives also provide a direct rebuttal of Musk’s characterization on mainstream media, which tends to lean negatively. This has become much more notable in recent years as Musk adopted more conservative policies. These negative sentiments came to a head earlier this year when Tesla stores, vehicles, and even some owners, were attacked during waves of anti-Tesla protests.

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SpaceX’s Starship FL launch site will witness scenes once reserved for sci-fi films

A Starship that launches from the Florida site could touch down on the same site years later.

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Credit: SpaceX/X

The Department of the Air Force (DAF) has released its Final Environmental Impact Statement for SpaceX’s efforts to launch and land Starship and its Super Heavy booster at Cape Canaveral Space Force Station’s SLC-37.

According to the Impact Statement, Starship could launch up to 76 times per year on the site, with Super Heavy boosters returning within minutes of liftoff and Starship upper stages landing back on the same pad in a timeframe that was once only possible in sci-fi movies. 

Booster in Minutes, Ship in (possibly) years

The EIS explicitly referenced a never-before-seen operational concept: Super Heavy boosters will launch, reach orbit, and be caught by the tower chopsticks roughly seven minutes after liftoff. Meanwhile, the Starship upper stage will complete its mission, whether a short orbital test, lunar landing, or a multi-year Mars cargo run, and return to the exact same SLC-37 pad upon mission completion.

“The Super Heavy booster landings would occur within a few minutes of launch, while the Starship landings would occur upon completion of the Starship missions, which could last hours or years,” the EIS read.

This means a Starship that departs the Florida site in, say, 2027, could touch down on the same site in 2030 or later, right beside a brand-new stack preparing for its own journey, as noted in a Talk Of Titusville report. The 214-page document treats these multi-year round trips as standard procedure, effectively turning the location into one of the world’s first true interplanetary spaceports.

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Noise and emissions flagged but deemed manageable

While the project received a clean bill of health overall, the EIS identified two areas requiring ongoing mitigation. Sonic booms from Super Heavy booster and Starship returns will cause significant community annoyance” particularly during nighttime operations, though structural damage is not expected. Nitrogen oxide emissions during launches will also exceed federal de minimis thresholds, prompting an adaptive management plan with real-time monitoring.

Other impacts, such as traffic, wildlife (including southeastern beach mouse and Florida scrub-jay), wetlands, and historic sites, were deemed manageable under existing permits and mitigation strategies. The Air Force is expected to issue its Record of Decision within weeks, followed by FAA concurrence, setting the stage for rapid redevelopment of the former site into a dual-tower Starship complex.

SpaceX Starship Environmental Impact Statement by Simon Alvarez

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