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SpaceX Starship just aced another explosive tank test and Elon Musk has the results [video]
SpaceX has successfully repaired a leak in a Starship prototype, filled the giant tank with an ultra-cold liquid, and pressurized it until it (spectacularly) popped — and Elon Musk has the preliminary results.
Designed to determine the quality and capabilities of SpaceX’s current manufacturing and integration procedures, the company technically performed its first explosive Starship test back in November 2019, when it decided that the first full-scale prototype – Starship Mk1 – was not fit to fly. Instead of entering the final stages of assembly with a vehicle that SpaceX simply couldn’t be sure would survive the rigors of even a low-stress flight test, the massive vehicle’s tank section was installed at the company’s South Texas launch facilities and pressurized with liquid nitrogen until it burst.
Built almost entirely unprotected on the South Texas coast, Starship Mk1 simply wasn’t up to the standards needed for SpaceX to trust that the giant rocket would survive the stresses of flight. Much like Falcon 9, Starship and its Super Heavy booster will be structurally stable while their tanks are empty, but a great deal of additional (and absolutely critical) structural strength will be added by pressurizing those tanks with a combination of liquid and gaseous propellant. Achieving the required pressures, however, can be a major challenge and the purpose of test tanks like the one above is to prove that the company is up to the challenge. According to Elon Musk, after tonight’s test, SpaceX almost certainly is.
In all truthfulness, the real start of explosive Starship pressure testing actually happened all the way back in 2017 when SpaceX intentionally pressurized a vast 12m-diameter (40 ft) carbon composite tank until it popped. Back then, Starship was known as Big Falcon Rocket (BFR) and was designed to use carbon fiber composites for nearly all of its structure — propellant tanks included.
According to CEO Elon Musk, said carbon composite tank met SpaceX’s expectations (i.e. the necessary pressures for flight) and was pushed to 2.3 bar (33 psi) before it burst in a rather spectacular fashion, launching almost 100 m (300 ft) into the air. Around 2.5 years after that test, it’s believed that Starship Mk1 reached something like 3-5 bar before it popped, and Musk recently revealed that the new steel Starship and Super Heavy designs will require tanks pressures of at least 6 bar (90 psi) to survive the stresses of orbital flight.
Thankfully, although Starship Mk1 didn’t achieve those necessary pressures, the prototype was effectively a worst-case scenario for manufacturing and assembly, revealing the rather unsurprising reality that SpaceX needed to improve its uniquely sparse methods of production and assembly. Although the stainless steel SpaceX settled on for Starship is much more tolerant than aluminum or most other metals when it comes to welding, steel welds still suffer if exposed to more than a minor breeze, as wind will cause the welded metal to cool less than uniformly.
With the latest series of steel Starship tank prototypes, SpaceX has significantly improved its production infrastructure, finally offering at least a semblance of protection against the elements. Based on the first test tank’s explosive performance on January 10th, those improvements have paid dividends. According to Musk, test tank #1 made it all the way to 7.1 bar (105 psi) before it burst and test tank #2 reportedly did even better.
Meanwhile, SpaceX’s South Texas team has already finished and partially tested a second Starship test tank, ultimately reaching 7.5 bar with water before a small leak sprung on January 27th. Over the last 24 hours, technicians have worked to repair the apparently minor damage and began filling the Starship tank with ultra-cold liquid nitrogen (boiling point: -196°C / -320°F) around 5:30 pm CST (23:30 UTC) on January 28th. After filling with liquid nitrogen, SpaceX kept the steel tank topped off for several hours. The likely purpose behind that otherwise odd move: something called cryogenic hardening. By exposing certain types of steel to liquid nitrogen temperatures, the material can be dramatically strengthened in some regards.
Around four hours after Tuesday evening’s testing began, the Starship tank prototype appeared to develop a significant leak in its upper dome, hemorrhaging liquid nitrogen that immediately produced large clouds after coming into contact with the South Texas air. As it turns out, whatever was observed was almost certainly not a leak: 30 or so minutes later, the tank was pressurized to failure, releasing a spectacular tidal wave of liquid nitrogen that doused the surrounding area, temporarily killing nearby floodlights and creating a near-zero-visibility storm of fog.
We’ll have to wait for dawn tomorrow to see the extent of the damage, but it appears that Test Tank #2’s demise was dramatically more violent than its predecessor — a largely expected side effect of performing the pressure test with a cryogenic liquid. In fact, just minutes after it appeared to fail, Elon Musk revealed that the second test tank had burst around 8.5 bar (~125 psi), soundly trouncing all records set by earlier tests and suggesting SpaceX is unequivocally ready to begin building the first orbital Starships. Critically, Musk had previously indicated that if Starship’s tanks could survive up to 8.5 bar, SpaceX would have the minimum safety margins it needs to deem Starship safe enough for astronauts.
In other words, if Test Tank #2 really did reach 8.5 bar, SpaceX has effectively solved the biggest structural engineering challenge its Starship program faces, kicking the doors wide open for the more or less immediate mass-production of the first giant orbital-class spacecraft. As it turns out, what Musk has deemed as the first “orbital” Starship prototype – ‘SN01’ – is already under construction, and it’s safe to say that any lessons learned from January 28th’s cryogenic pressure test will be fed back into SN01 and all future prototypes.
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Tesla rolling out Robotaxi pilot in SF Bay Area this weekend: report
Similar to the Austin pilot, the Robotaxi rides will reportedly be a paid service.

Tesla is reportedly preparing to launch a Robotaxi pilot program in the Bay Area this weekend, with invites to a select number of customers reportedly being sent out as early as this Friday.
The update was shared in a report from Insider, which cited an internal memo from the electric vehicle maker.
New Robotaxi service launch
According to Insider, the Robotaxi service in the Bay Area is set to launch as soon as Friday. Thus, some Tesla owners in the area should receive invites to use the driverless ride-hailing service. Similar to the Austin pilot, the Robotaxi rides will reportedly be a paid service.
The publication noted that the Robotaxi service’s geofence in its Bay Area launch will be quite large, as it will include Marin, much of the East Bay, San Francisco, and San Jose. This is not surprising as California has long been saturated with Teslas, and it is home to several of the electric vehicle maker’s key facilities.
Unlike the Austin pilot, the Tesla Robotaxi service’s pilot in the Bay Area will use safety drivers seated in the driver’s seat. These drivers will be able to manually take over using the steering wheel and brakes as needed. As per a spokesperson from the California DMV, the agency recently met with Tesla but the company is yet to submit a formal application to operate fully driverless cars.
Tesla Robotaxi expansion
Interestingly enough, Tesla did tease the release of its Robotaxi service to the Bay Area in its second quarter earnings call. While discussing the service, Tesla VP of Autopilot/AI Software Ashok Elluswamy mentioned that the company will initially be rolling out Robotaxis with safety drivers in the San Francisco Bay Area. He did, however, also highlight that the electric vehicle maker is working hard to get government permission to release the service for consumers.
“The next thing to expand would be in the San Francisco Bay Area. We are working with the government to get approval here and, in the meanwhile, launch the service without the person in the driver seat just to expedite and while we wait for regulatory approval,” he stated.
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Tesla is ready with a perfect counter to the end of US EV tax credits
Tesla executives have mentioned that these more affordable models would resemble the company’s current lineup.

The United States’ electric vehicle tax credit is coming to an end at the end of the third quarter. Tesla, the country’s leading electric vehicle maker, is ready to meet this challenge with a rather simple but clever counter.
Tesla executives outlined this strategy in the recently held Q2 2025 earnings call.
End of the US EV tax credit
While Elon Musk has always maintained that he prefers a market with no EV tax credit, he also emphasized that he supports the rollback of any incentives given to the oil and gas industry. The Trump administration has not done this so far, instead focusing on the expiration of the $7,500 EV tax credit at the end of the third quarter.
Tesla has been going all-in on encouraging customers to purchase their vehicles in Q3 to take advantage of lower prices. The company has also implemented a series of incentives across all its offerings, from the Cybertruck to the Model 3. This, however, is not all, as the company seems to be preparing a longer-term solution to the expiration of the EV tax credit.
Affordable variants
During the Q2 2025 earnings call, Vice President of Vehicle Engineering Lars Moray stated that Tesla really did start the production of more affordable models in June. Quality builds of these vehicles are being ramped this quarter, with the goal of optimizing production over the remaining months of the year. If Tesla is successful, these models will be available for everyone in Q4.
“We started production in June, and we’re ramping quality builds and things around the quarter. And given that we started in North America and our goal is to maximize production with a higher rate. So starting Q3, we’re going to keep pushing hard on our current models to avoid complexity… We’ll be ready with new, more affordable models available for everyone in Q4.,” Moravy stated.
These comments suggest that Tesla should be able to offer vehicles that are competitively priced even after the EV tax credit has been phased out. Interestingly enough, previous comments from Tesla executives have mentioned that these more affordable models would resemble the company’s current lineup. This suggests that the more affordable models may indeed be variations of the Model Y and Model 3, but offered at a lower price.
Elon Musk
Elon Musk reveals Tesla’s next Robotaxi expansion in more ways than one
Tesla Robotaxi is growing in more ways than one. Tesla wants to expand and hopes to reach half the U.S. population by the end of the year.

Tesla CEO Elon Musk revealed the company’s plans for its next expansion of the Robotaxi in terms of both the geofence in Austin and the platform overall, as it looks to move to new areas outside of Texas.
Tesla launched the Robotaxi platform last month on June 22, and has since expanded both the pool of users and the area that the driverless Model Y vehicles can travel within.
The first expansion of the geofence caught the attention of nearly everyone and became a huge headline as Tesla picked a very interesting shape for the new geofence, resembling male reproductive parts.
🚨 Elon Musk says Tesla’s Robotaxi geofence in Austin will get “even bigger and longer” in “a couple weeks or so” pic.twitter.com/0gLeKfURMi
— TESLARATI (@Teslarati) July 23, 2025
The next expansion will likely absolve this shape. Musk revealed last night that the new geofence will be “well in excess of what competitors are doing,” and it could happen “hopefully in a week or two.”
Musk’s full quote regarding the expansion of the geofence and the timing was:
“As some may have noted, we have already expanded our service area in Austin. It’s bigger and longer, and it’s going to get even bigger and longer. We are expecting to greatly increase the service area to well in excess of what competitors are doing, hopefully in a week or two.”
The expansion will not stop there, either. As Tesla has operated the Robotaxi platform in Austin for the past month, it has been working with regulators in other areas, like California, Arizona, Nevada, and Florida, to get the driverless ride-hailing system activated in more U.S. states.
Tesla confirmed that they are in talks with each of these states regarding the potential expansion of Robotaxi.
Musk added:
“As we get the approvals and prove out safety, we will be launching the autonomous ride-hailing across most of the country. I think we will probably have autonomous ride-hailing in probably half the population of the US by the end of the year.”
We know that Tesla and Musk have been prone to aggressive and sometimes outlandish timelines regarding self-driving technology specifically. Regulatory approvals could happen by the end of the year in several areas, and working on these large metros is the best way to reach half of the U.S. population.
Tesla said its expansion of the geofence in Austin is conservative and controlled due to its obsession with safety, even admitting at one point during the Earnings Call that they are being “paranoid.” Expanding the geofence is necessary, but Tesla realizes any significant mistake by Robotaxi could take it back to square one.
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