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SpaceX Starship just aced another explosive tank test and Elon Musk has the results [video]

SpaceX's second Starship 'test tank' is pictured here shortly before it was successful pressurized until it exploded. (NASASpaceflight - bocachicagal)

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SpaceX has successfully repaired a leak in a Starship prototype, filled the giant tank with an ultra-cold liquid, and pressurized it until it (spectacularly) popped — and Elon Musk has the preliminary results.

Designed to determine the quality and capabilities of SpaceX’s current manufacturing and integration procedures, the company technically performed its first explosive Starship test back in November 2019, when it decided that the first full-scale prototype – Starship Mk1 – was not fit to fly. Instead of entering the final stages of assembly with a vehicle that SpaceX simply couldn’t be sure would survive the rigors of even a low-stress flight test, the massive vehicle’s tank section was installed at the company’s South Texas launch facilities and pressurized with liquid nitrogen until it burst.

Built almost entirely unprotected on the South Texas coast, Starship Mk1 simply wasn’t up to the standards needed for SpaceX to trust that the giant rocket would survive the stresses of flight. Much like Falcon 9, Starship and its Super Heavy booster will be structurally stable while their tanks are empty, but a great deal of additional (and absolutely critical) structural strength will be added by pressurizing those tanks with a combination of liquid and gaseous propellant. Achieving the required pressures, however, can be a major challenge and the purpose of test tanks like the one above is to prove that the company is up to the challenge. According to Elon Musk, after tonight’s test, SpaceX almost certainly is.

In all truthfulness, the real start of explosive Starship pressure testing actually happened all the way back in 2017 when SpaceX intentionally pressurized a vast 12m-diameter (40 ft) carbon composite tank until it popped. Back then, Starship was known as Big Falcon Rocket (BFR) and was designed to use carbon fiber composites for nearly all of its structure — propellant tanks included.

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According to CEO Elon Musk, said carbon composite tank met SpaceX’s expectations (i.e. the necessary pressures for flight) and was pushed to 2.3 bar (33 psi) before it burst in a rather spectacular fashion, launching almost 100 m (300 ft) into the air. Around 2.5 years after that test, it’s believed that Starship Mk1 reached something like 3-5 bar before it popped, and Musk recently revealed that the new steel Starship and Super Heavy designs will require tanks pressures of at least 6 bar (90 psi) to survive the stresses of orbital flight.

Thankfully, although Starship Mk1 didn’t achieve those necessary pressures, the prototype was effectively a worst-case scenario for manufacturing and assembly, revealing the rather unsurprising reality that SpaceX needed to improve its uniquely sparse methods of production and assembly. Although the stainless steel SpaceX settled on for Starship is much more tolerant than aluminum or most other metals when it comes to welding, steel welds still suffer if exposed to more than a minor breeze, as wind will cause the welded metal to cool less than uniformly.

SpaceX technicians install one of Starship Mk1's final ring sections on August 7th. On September 14th, a similar milestone took place with a combined ring and tank dome. (NASASpaceflight - bocachicagal)
Starship Mk1 was built almost entirely out in the open, with the vast majority of welding being done in situ (on the fly). (NASASpaceflight – bocachicagal)
Starship Mk1 is pictured here four days before its final test. (NASASpaceflight – bocachicagal)

With the latest series of steel Starship tank prototypes, SpaceX has significantly improved its production infrastructure, finally offering at least a semblance of protection against the elements. Based on the first test tank’s explosive performance on January 10th, those improvements have paid dividends. According to Musk, test tank #1 made it all the way to 7.1 bar (105 psi) before it burst and test tank #2 reportedly did even better.

Meanwhile, SpaceX’s South Texas team has already finished and partially tested a second Starship test tank, ultimately reaching 7.5 bar with water before a small leak sprung on January 27th. Over the last 24 hours, technicians have worked to repair the apparently minor damage and began filling the Starship tank with ultra-cold liquid nitrogen (boiling point: -196°C / -320°F) around 5:30 pm CST (23:30 UTC) on January 28th. After filling with liquid nitrogen, SpaceX kept the steel tank topped off for several hours. The likely purpose behind that otherwise odd move: something called cryogenic hardening. By exposing certain types of steel to liquid nitrogen temperatures, the material can be dramatically strengthened in some regards.

Starship ‘test tank’ #2 is pictured here around an hour after liquid nitrogen loading began. (NASASpaceflight – bocachicagal)

Around four hours after Tuesday evening’s testing began, the Starship tank prototype appeared to develop a significant leak in its upper dome, hemorrhaging liquid nitrogen that immediately produced large clouds after coming into contact with the South Texas air. As it turns out, whatever was observed was almost certainly not a leak: 30 or so minutes later, the tank was pressurized to failure, releasing a spectacular tidal wave of liquid nitrogen that doused the surrounding area, temporarily killing nearby floodlights and creating a near-zero-visibility storm of fog.

We’ll have to wait for dawn tomorrow to see the extent of the damage, but it appears that Test Tank #2’s demise was dramatically more violent than its predecessor — a largely expected side effect of performing the pressure test with a cryogenic liquid. In fact, just minutes after it appeared to fail, Elon Musk revealed that the second test tank had burst around 8.5 bar (~125 psi), soundly trouncing all records set by earlier tests and suggesting SpaceX is unequivocally ready to begin building the first orbital Starships. Critically, Musk had previously indicated that if Starship’s tanks could survive up to 8.5 bar, SpaceX would have the minimum safety margins it needs to deem Starship safe enough for astronauts.

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In other words, if Test Tank #2 really did reach 8.5 bar, SpaceX has effectively solved the biggest structural engineering challenge its Starship program faces, kicking the doors wide open for the more or less immediate mass-production of the first giant orbital-class spacecraft. As it turns out, what Musk has deemed as the first “orbital” Starship prototype – ‘SN01’ – is already under construction, and it’s safe to say that any lessons learned from January 28th’s cryogenic pressure test will be fed back into SN01 and all future prototypes.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla puts Giga Berlin in Plaid Mode with new massive investment

The facility, Tesla’s first in Europe, opened in 2022 and has become a cornerstone for Model Y production and, increasingly, in-house battery manufacturing. Recent announcements highlight a dual focus on scaling vehicle output and advancing vertical integration through 4680 battery cells.

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Credit: Tesla

Tesla is pushing forward with significant upgrades at its Gigafactory Berlin-Brandenburg in Grünheide, Germany, signaling renewed confidence in its European operations despite past market challenges.

The facility, Tesla’s first in Europe, opened in 2022 and has become a cornerstone for Model Y production and, increasingly, in-house battery manufacturing. Recent announcements highlight a dual focus on scaling vehicle output and advancing vertical integration through 4680 battery cells.

In April, plant manager André Thierig announced a 20 percent increase in Model Y production starting in July, following a record Q1 output of more than 61,000 vehicles. To support the ramp-up, Tesla plans to hire approximately 1,000 new employees beginning in May and convert 500 temporary workers to permanent positions.

The move is expected to lift weekly production significantly, addressing rebounding demand in Europe after a challenging 2025.

The expansion builds on earlier progress. In 2025, Tesla secured partial approvals to add roughly 2 million square feet of factory space, raising potential annual vehicle capacity from around 500,000 toward 800,000 units, with longer-term ambitions approaching one million vehicles per year. Logistical improvements, new infrastructure, and battery-related facilities are already underway on company-owned land.

Battery production is the latest major focus. On May 12, Thierig revealed an additional $250 million investment in the on-site cell factory. This more than doubles the planned 4680 battery cell capacity to 18 gigawatt-hours annually—up from the 8 GWh target set in December 2025—while creating over 1,500 new battery-related jobs.

Total cell investments at the site now exceed previous figures, bringing the factory closer to full vertical integration: cells, packs, and vehicles produced under one roof. Tesla describes this as unique in Europe and a step toward stronger supply chain resilience.

The plans come amid regulatory and community hurdles. Earlier expansion proposals faced protests over environmental concerns and water usage, leading to phased approvals beginning in 2024. Tesla has navigated these by emphasizing sustainable practices and economic benefits, including thousands of local jobs in Brandenburg.

With nearly 12,000 employees already on site and production steadily climbing, Gigafactory Berlin is poised for growth. The combined vehicle and battery expansions position the plant as a key hub for Tesla’s European ambitions, potentially making it one of the continent’s largest manufacturing complexes if local support continues.

As EV demand recovers, these investments underscore Tesla’s commitment to scaling efficiently in Germany while addressing regional supply chain needs.

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Honda gives up on all-EV future: ‘Not realistic’

Mibe believes the demand for its gas vehicles is certainly strong enough and has changed “beyond expectations.” As many drivers went for EVs a few years back, hybrids are becoming more popular for consumers as they offer the best of both worlds.

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honda logo with red paint
Ivan Radic, CC BY 2.0 , via Wikimedia Commons

Honda has given up on a previous plan to completely changeover to EVs by 2040, a new report states. The company’s CEO, Toshihiro Mibe, said that the idea is “not realistic.”

Mibe believes the demand for its gas vehicles is certainly strong enough and has changed “beyond expectations.” As many drivers went for EVs a few years back, hybrids are becoming more popular for consumers as they offer the best of both worlds.

Mibe said (via Motor1):

“Because of the uncertainty in the business environment and also the customer demand, is changing beyond our expectation and, therefore, we have judged that it’ll be difficult to achieve. That ratio [100-percent electric in 2040] is not realistic as of now. We have withdrawn this target.”

Instead of going all-electric, Honda still wants to oblige by its hopes to be net carbon neutral by 2050. It will do this by focusing on those popular hybrid powertrains, planning to launch 15 of them by March 2030.

Honda will invest 4.4 trillion yen, or almost $28 billion, to build hybrid powertrains built around four and six-cylinder gas engines.

There are so many companies abandoning their all-electric ambitions or even slowing their roll on building them so quickly. Ford, General Motors, Mercedes, and Nissan have all retreated from aggressive EV targets by either cancelling, delaying, or pausing the development of electric models.

Hyundai’s 2030 targets rely on mixed offerings of electric, hybrid & hydrogen vehicles

Early-decade pledges from multiple brands proved overly ambitious as infrastructure lags, battery costs remain high in some markets, and many buyers prefer hybrids for their convenience and range. Toyota has long championed hybrids, while others have quietly extended internal-combustion timelines.

For Honda—historically known for reliable gasoline engines—this shift leverages its core strengths while buying time to refine electric technology. Whether the hybrid-heavy strategy will protect market share in an increasingly competitive landscape remains to be seen, but one thing is clear: the gas engine is far from dead at Honda, unfortunately.

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Delta Airlines rejects Starlink, and the reason will probably shock you

In a pointed exchange on X, Elon Musk defended SpaceX’s uncompromising approach to Starlink’s in-flight internet service, explaining why Delta Air Lines walked away from a deal.

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Delta Airlines Airbus photographed April 2024 Delta-owned. No expiration date, unrestricted use.

SpaceX frontman Elon Musk explained on Wednesday why commercial airline Delta got cold feet over offering Starlink for stable internet on its flights — and the reason will probably shock you.

In a pointed exchange on X, Elon Musk defended SpaceX’s uncompromising approach to Starlink’s in-flight internet service, explaining why Delta Air Lines walked away from a deal.

Delta rejected Starlink because it insisted on routing all connectivity through its branded “Delta Sync” portal rather than allowing a simple Starlink experience.

Instead, the airline partnered with Amazon’s Project Kuiper—rebranded as Amazon Leo—for high-speed Wi-Fi on up to 500 aircraft, with rollout targeted for 2028. At the time of the announcement, Kuiper had roughly 300 satellites in orbit, while Starlink operated more than 10,400.

The use of the “Delta Sync” portal would not work for SpaceX, as Musk went on to say that:

“SpaceX requires that there be no annoying ‘portal’ to use Starlink. Starlink WiFi must just work effortlessly every time, as though you were at home. Delta wanted to make it painful, difficult and expensive for their customers. Hard to see how that is a winning strategy.”

Musk doubled down in a follow-up post:

“Yes, SpaceX deliberately accepted lower revenue deals with airlines in exchange for making Starlink super easy to use and available to all passengers.”

SpaceX has structured its airline agreements to prioritize zero-friction access—no captive portals, no SkyMiles logins, no paywalls or ads blocking basic connectivity.

While this means forgoing higher-margin deals that would let carriers monetize the service more aggressively, it ensures Starlink feels like home broadband at 35,000 feet. Passengers on partner airlines such as United, Qatar Airways, and Air France have already praised the service for enabling seamless video calls, streaming, and work mid-flight without interruptions.

Delta’s choice reflects a different philosophy. By keeping Wi-Fi behind its Delta Sync ecosystem, the airline aims to drive loyalty program engagement and control the digital passenger journey. Yet, critics argue this short-term control comes at the expense of immediate competitiveness.

Airlines already installing Starlink are pulling ahead in customer satisfaction surveys, while Delta passengers face years of reliance on slower, legacy systems until Leo launches.

SpaceX’s decision to trade revenue for simplicity will pay off in the longer term, as Starlink is already positioning itself as the default high-speed option for carriers that value passenger satisfaction over incremental fees.

Musk’s focus on creating not only a great service but also a reasonable user experience highlights SpaceX’s prowess with Starlink as it continues to expand across new partners and regions.

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