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SpaceX is installing Tesla battery packs on its Starship MK1 rocket prototype

SpaceX appears to be installing numerous off-the-shelf Tesla battery packs on its Starship Mk1 prototype. (NASASpaceflight - bocachicagal)

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First noticed by NASASpaceflight.com forum member “exilon”, SpaceX appears to have selected off-the-shelf Tesla battery packs as the power storage method of choice for its Starship Mk1 prototype, currently in the midst of a busy period of integration

Potentially taken directly from Tesla Model S/X powertrains otherwise headed for recycling, SpaceX technicians have spent the last 24 or so hours attaching numerous battery packs to part of a Starship subsystem known as header tanks. This is the latest addition to SpaceX and Tesla’s relatively close relationship – the two have begun to work together to solve challenges with materials science, batteries, and more within the last 12-24 months.

While initially surprising, the appearance of battery packs quite literally taken from Tesla Model S/X vehicles or their Gigafactory assembly line actually makes a lot of sense. By using prepackaged, off-the-shelf battery systems with industry-leading power management capabilities, SpaceX is probably saving a huge amount of time, money, and effort. If the battery packs were already nearing the end of their useful automotive lives, the net cost could very well approach zero, aside from what looks like a minimal mounting brace. It’s possible that SpaceX has even pursued modifying and certifying large Tesla-derived battery packs for use on orbital Starship missions.

A SpaceX technician is pictured mounting multiple Tesla battery packs on a Starship Mk1 header tank on September 23rd. (NASASpaceflight – bocachicagal)
This screenshot from a 2017 Tesla Model S battery teardown is almost identical to the batteries pictured above in Boca Chica, Texas. (YouTube – jehugarcia)

These battery packs were spotted by an eagle-eyed forum user who was first to recognize the hardware for what it likely was. Per the above photo, SpaceX appears to have joined two self-contained Tesla battery packs into single units that were then installed on a header tank. Knowing that the highest capacity Tesla offers is ~100 kWh, the 2×2 packs could store up to 400 kWh and offer instantaneous power output (ignoring thermal limitations) well into the megawatt (MW) range. It’s unclear if the first header tank also had batteries attached but SpaceX technicians began installing that tank inside Starship’s nose cone on the evening September 22nd. Tank #2 will likely follow in the next 24 hours per Musk’s indication that Starship Mk1 would be stacked to its full height on Wednesday.

A Starship header tank on the move on September 22nd. Starship will have two tanks – one for methane and one for oxygen. (NASASpaceflight – bocachicagal)

For unknown reasons, SpaceX is choosing to mount the ~1000 kg (2200 lb) battery pack pairs directly onto the outside of one of Starship Mk1’s two header tanks. These tanks compliment the rocket prototype’s main propellant tanks and are meant to serve as small reserves of fuel (methane) and oxidizer (oxygen) that can be pressurized independently. During dramatic in-space and in-atmosphere maneuvers, the g-forces exerted on Starship could easily find the vehicle’s propellant pushed away from the ‘bottom’ of its main tanks, creating bubbles or voids that can damage and destroy rocket engines if ingested.

Pressurizing the entirety of the main tanks (a cylinder measuring 9m by ~40m or 30×130 ft) is extremely impractical – hence the need for much smaller header tanks. Falcon 9 boosters are able to sidestep this issue because they are small and light enough (relatively speaking) that cold gas thrusters can efficiently generate the positive Gs needed to safely ignite its engines for recovery and landing maneuvers. Empty, Starship alone will likely weigh no less than 4-6 times as much as a Falcon 9 booster (~25 tons, 55,000 lb).

Technicians install some of the external propellant lines Starship will need to fuel its tanks and feed propellant from its nose’s header tanks to its engine section. (NASASpaceflight – bocachicagal)

According to CEO Elon Musk, SpaceX has decided to install those header tanks in the very tip of Starship Mk1’s conical nose to help balance out the vehicle’s center of mass. As a side-effect, SpaceX will have to install feed lines that run the entire length of the spacecraft and protect them with steel aero-covers. It’s unclear if this design choice is necessitated by Starship’s early, prototypical form or if – once outfitted with crew quarters or a functional cargo bay – it’s possible that that added mass will serve as enough of a counterbalance to preclude the need for ballast in the nose.

Workers install a section of raceway – meant to protect plumbing lines and cabling – on the bottom of Starship Mk1’s nose section. (NASASpaceflight – bocachicagal)

Musk posted a view inside an adjacent SpaceX fabrication facility in Boca Chica on September 23rd, showing a large row of staged steel sheets that will eventually be formed into aerodynamic shrouds for Starship Mk1’s raceways, fins, and wings.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk commends Tesla team on successful Robotaxi launch

Tesla CEO Elon Musk commended the company on the successful launch of Robotaxi.

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NORAD and USNORTHCOM Public Affairs, Public domain, via Wikimedia Commons

Tesla CEO Elon Musk commented on the company’s launch of the Robotaxi platform, which officially went live to a small group on Sunday in Austin, Texas.

It is the first time Tesla has offered driverless rides through the ride-hailing platform it has worked to activate for several years, and it was overwhelmingly successful based on early reviews.

The launch was coupled with the release of the first-ever looks at the Tesla Robotaxi app, which does more than allow riders to summon vehicles for transportation. It also allows the rider to adjust climate settings in the car before it arrives for a comfortable ride, and it will sync entertainment and streaming settings to keep occupants entertained.

Tesla Robotaxi riders tout ‘smooth’ experience in first reviews of driverless service launch

The first rides are being performed with a safety monitor in the passenger’s seat. These monitors have no control over the vehicle, and are there just to ensure smooth operation.

The first reviews called rides “smooth” and “comfortable,” and commended Tesla for its hard work over the past few years to make this happen. Many were impressed with the cars’ ability to keep pedestrians safe, avoid congested parking lots, and the efficiency of the rides, as the time from the ride request to the Robotaxi accepting the ride was extremely fast.

Musk has been at the forefront of this operation for a decade, as Tesla has been working to release a version of the Robotaxi through the development of Full Self-Driving. This has been an effort that included seeking top-tier engineering talent and taking incredible leaps of faith, including switching to a Vision-only approach for Full Self-Driving.

Musk commended the Tesla team for its hard work:

It’s truly an incredible accomplishment, as many considered Robotaxi a “failure” despite it not even being rolled out. In May, we reported on media outlets calling the Robotaxi rollout a total failure, despite Tesla always maintaining the launch would happen in June:

Tesla Robotaxi deemed a total failure by media — even though it hasn’t been released

Hundreds of rides have already been taken, and there have not been many complaints. It’s an incredible jump forward for Tesla.

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Tesla Robotaxi riders tout ‘smooth’ experience in first reviews of driverless service launch

The first reviews of Tesla Robotaxi are in, and those riders are impressed and astounded with the smooth and comfortable nature of the service.

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Credit: Joe Tegtmeyer | X

Tesla Robotaxi riders are touting their awesome experiences in their first rides using the automaker’s new driverless ride-hailing service, which launched to a limited number of people yesterday for the first time.

On Sunday, Tesla officially launched Robotaxi, its driverless ride-hailing service, in downtown Austin. A select group of people were chosen to receive early access to the program, as well as the new Robotaxi app, which is used to request a ride and will sync everything from climate preferences to streaming settings with each pickup.

Tesla officially launches Robotaxi service with no driver

Teslarati gained access to the Early Access riders program and the Robotaxi app, giving us a first-hand look at the experience. We will be in Austin soon to test out the Robotaxi fleet for ourselves.

However, those who were there for the initial rides on Sunday had nothing but great things to say. Hundreds of rides were taken during the first hours of the Robotaxi program, and neither the company nor the riders reported any issues.

Here’s what people said about their experiences:

  • “Extremely smooth stops,” and great awareness of road conditions, including pedestrians, speed bumps, and busy parking lots, were all handled with ease:

  • Safe navigation around pedestrians who walked just off the sidewalk into the road:

  • “Just as good as it is during the daytime” at night. There were no changes to report by riders who took rides during the day and evening:

  • Avoided expensive and stressful parking at local tourist hotspots like Terry Black’s Barbeque:

  • “Comfortable and similar to existing Tesla cars with FSD,” intuitive and “surreal” experience:

  • The app is quicker than other ride-sharing services. When a destination is chosen, Robotaxi is already on the way to your location:

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Tesla Robotaxi rollout proves that Elon Musk still delivers, even if it’s late

Tesla is also still the company that makes the impossible feel late.

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Credit: Tesla

It took a long time, but Tesla has finally successfully rolled out its dedicated Robotaxi service in Austin this weekend. The initial rollout only involved a small fleet of cars operating in a small geofenced area in Texas, but it is still significant. 

It does, if any, prove that Elon Musk is still capable of delivering on his promises, even if they are late. Tesla is also still the company that makes the impossible feel late.

Finally, a Rollout

Elon Musk has been predicting a Robotaxi rollout for years, so much so that even avid Tesla supporters have grown quite wary of his constant predictions. After a while, Elon Musk himself admitted that he has become the boy who cried FSD, though he still maintained that self-driving was really just around the corner.

This past weekend, Musk’s predictions finally came true. Actual paying customers used Tesla’s dedicated Robotaxi service for a small flat fee of $4.20 per ride. Elon Musk seemed quite happy with the Robotaxi’s initial launch, as evidenced by his congratulatory message to the Tesla AI team on X.

https://twitter.com/elonmusk/status/1936876178356490546
https://twitter.com/aelluswamy/status/1936865682810946035

No More Tesla Vision Debates

One thing that is evident in Tesla’s initial Robotaxi rollout in Austin was the fact that the debate surrounding Tesla’s vision-only approach is completely gone now. With actual Robotaxis operating around Austin, there are no more questions about whether cars can navigate city streets on their own using only AI and cameras. They can, and safely too, at least based on Tesla’s initial fleet of Robotaxis.

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https://twitter.com/ItsKimJava/status/1936927640268484909
https://twitter.com/SawyerMerritt/status/1936997202880081950

The Beauty of Normalcy

The Robotaxi rides from Tesla owners who were fortunate enough to experience the first driverless rides from the EV maker’s fleet were quite uneventful. Comments on social media platforms such as X observed that the Robotaxis operated safely and cautiously, and their driving was actually smoother than some human drivers. 

That may not sound very exciting at all, but that’s the beauty of it. Tesla’s Robotaxi service is designed to look and feel natural to people. And so far, it appears that Tesla is accomplishing this with its Robotaxi rollout.

https://twitter.com/DrKnowItAll16/status/1936992009685700663
https://twitter.com/DirtyTesLa/status/1936999390100496443
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