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Supercapacitor breakthrough suggests EVs could charge in seconds but with a trade-off
Supercapacitors may be providing an alternative to electric-car batteries sooner than expected, according to a new research study. Currently, supercapacitors can charge and discharge rapidly over very large numbers of cycles, but their poor energy density per kilogram —- at just one twentieth of existing battery technology — means that they can’t compete with batteries in most applications.
That’s about to change, say researchers from the University of Surrey and University of Bristol in conjunction with Augmented Optics. They have announced a breakthrough in supercapacitors, which are said to be between 1000 and 10,000 times more powerful than equivalent lithium-ion batteries and considerably quicker to recharge. However, they lack the storage capacity found in traditional automotive-grade lithium-ion batteries used in today’s electric cars. But Jim Heathcote, chief executive of Augmented Optics Ltd and Supercapacitor Materials Ltd, says consumers would likely still be happy with the trade off by having faster charging times. “A lot of people would be more happy with a half the range of a 300-mile, lithium ion-batteried EV, but a fast charging time”. If their research can be translated into the consumer market, EVs could re-charge in a time quicker than filling a vehicle with a tank of gasoline.
Tesla CEO Elon Musk has remarked in the past about the use of supercapcitors in electric vehicles, “If I were to make a prediction, I’d think there’s a good chance that it is not batteries, but super-capacitors.” The recent research could be a first sign that Musk’s prediction from five years ago could one day come to fruition.
Why a combination of batteries and supercapacitors is essential to a sustainable future
In the next few decades, fossil-fueled cars and home-heating systems will need to switch to electric power to avert catastrophic climate change. Electricity has tremendous benefits but also one significant drawback: it’s relatively difficult to store in a hurry. Batteries can hold large amounts of energy, but they take hours to charge. Capacitors are a solution to this dilemma, as they charge nearly instantaneously.
.@plugshare, assuming vast charging network WOULD YOU RATHER have a $35k #EV with …. https://t.co/awp6Nz9oQC
— TESLARATI (@Teslarati) December 6, 2016
A supercapacitor solves the problem of storing a reasonable amount of energy for a relatively short period of time. Supercapacitors have been typically used as energy reservoirs to stabilize power supplies to electrical and electronic equipment. But supercapacitors can also be connected to batteries to regulate the power they supply. However, up until this point, they have only been able to store minuscule amounts of energy.
To truly have a feasible electric-powered lifestyle in which we can store and release large amounts of energy very quickly, we need efficiency in both batteries and supercapacitors. Supercapacitors help to solve the “energy versus power” conundrum. “Energy” is the capacity to do work. In physics, work is the act of exerting a force over a distance. While energy measures the total quantity of work done, it doesn’t say how fast you can get the work done. “Power” is the rate of producing or consuming energy. Supercapacitors can bridge that divide and solve the inherent trade-off between EV energy and power.
Dr. Brendan Howlin of the University of Surrey said: “There is a global search for new energy storage technology and this new ultra-capacity supercapacitor has the potential to open the door to unimaginably exciting developments.”
They hope to have a working prototype by spring 2017. “We are now actively seeking commercial partners in order to supply our polymers and offer assistance to build these ultra-high-energy density storage devices,” said Heathcote. In current form, the high energy density supercapacitors could make it possible to recharge mobile phones, laptops, or other mobile devices in just a few seconds.
A fleet of supercapacitor-equipped buses is already in use in China, although they do not achieve the range proposed by the Surrey research team.
Shout out to Chris Woodford for background info.
News
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years.
The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Dry cathode 4680 cells
In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.
The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”
Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.
4680 packs for Model Y
Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla:
“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”
The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.
Elon Musk
Tesla Giga Texas to feature massive Optimus V4 production line
This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.
Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.
Optimus 4 production
In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas.
This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4.
“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated.
How big Optimus could become
During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world.
“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP.
“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated.
Elon Musk
Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk
The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.
Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.
Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.
SpaceX xAI merger
As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.
Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy.
Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.
AI and space infrastructure
A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.
xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.
Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future.
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
Tesla Giga Texas to feature massive Optimus V4 production line
