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Tesla-style Giga Presses and Megacasts on the cards for Volkswagen’s future EV plans

Credit: Idea Group/YouTube

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With Tesla expanding its vehicle production capabilities through the deployment of facilities like Gigafactory Berlin and Giga Texas, the company’s lead in the electric vehicle sector has never been more evident. It is then unsurprising that some of Tesla’s competitors in the automotive segment are emulating some of the EV maker’s innovations to help them catch up in the electric car market. 

Just last month, Volvo revealed that it would also be using Tesla-style megacasts for its next-generation electric vehicles. Volvo Solution Architect Vehicle Platform Mikael Fermer noted that the use of megacasts, which drastically reduce the number of components in a vehicle, would be the “biggest technology shift since we switched from wood to steel for car bodies.” 

And now, Volkswagen also seems to be looking into the use of megacasts for its next-generation electric cars. VW is already a fairly successful electric vehicle maker among its legacy auto peers, but the company is still not quite as innovative as younger companies like Tesla. Tesla, for example, is already capable of churning out a Model Y in ten hours at Giga Berlin, but Volkswagen still takes about three times as much time to build the ID.3, a smaller electric car. 

Volkswagen aims to improve its electric vehicle production process with its Trinity EV plant, a facility that’s expected to be operational in 2026. The Trinity plant is expected to improve EV production times for Volkswagen, which should be possible through the use of innovations such as large die castings and more automation. In a statement to Reuters, Volkswagen brand production chief Christian Vollmer noted that the company would achieve something big if it can produce electric cars in just ten hours. 

“Our goal is clear: we want to set the standard with our production. If we can get to ten hours, we have achieved something big,” Vollmer said, adding that Volkswagen is already improving its productivity at a rate of about 5% per year. 

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Volkswagen is one of the world’s most experienced automakers, but it is quickly learning that building electric vehicles is a completely different ballgame. The company can already build cars like the Tiguan and Polo in 18 and 14 hours at its Germany and Spain plants, but its all-electric ID.3 still takes about 30 hours to build. Vollmer noted that improvements should be possible in the Trinity plant since the facility would allow the company to condense its operations.

However, it should be noted that Volkswagen does not plan to have Giga Presses at its new plant in Wolfsburg. Instead, the company plans to install the house-sized machines at a facility in Kassel, about 100 miles away, and simply transport the large die cast components by train. 

Tesla, for its part, has noted that its efficiency in Gigafactory Berlin is due in no small part to its two Giga Presses, which apply 6,000 tonnes of pressure to make the rear underbody of the Model Y. Giga Berlin’s press shop can produce 17 components in less than six minutes for now, but with six more Giga Presses set to be deployed in the near future, the electric vehicle maker would be capable of producing its best-selling all-electric crossover even faster. 

Don’t hesitate to contact us with news tips. Just send a message to simon@teslarati.com to give us a heads up.

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla plans for new 300+ stall Supercharger with a special surprise for Semi

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(Credit: Tesla Owners East Bay/Twitter)

Tesla is planning for a new 300+ stall Supercharger station that will be an expansion of an existing facility, and the company is planning to add a surprise for the Semi.

The Firebaugh, California Supercharger is currently 72 Superchargers, but Tesla filed for an expansion that will add 232 additional plugs for passenger vehicles, and it also plans to add 16 Semichargers.

This will be the biggest Supercharger station Tesla will have to date, just months after it finished the Supercharger Oasis in Lost Hills, California, which has 168 stalls. This will have 304 total Supercharger stalls, and then the additional 16 Megachargers.

The Firebaugh Supercharger is located on I-5, which is a major reason for why Tesla has chosen the location for additional Megacharger plug-ins, as Tesla Semi Program Manager Dan Priestley said on X earlier today.

The project was revealed by MarcoRP, a Supercharger tracker.

The expansion is a massive signal for charging demand, especially as Tesla’s Superchargers are opened to numerous automakers and are no longer exclusive to the company’s EVs. Additionally, the installation of Megachargers is a good sign to come for the Tesla Semi program, which aims to truly ramp up this year.

Tesla plans to launch production of the Semi later this year.

It could also mean Tesla is going to expand its footprint of large-scale Supercharger projects in the coming years, which would be a big boost as EV adoption continues to soar in the United States.

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Tesla makes two big interior changes to several Model Y vehicles

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Credit: Tesla

Tesla has made two big interior changes to several Model Y vehicles in its lineup, and the changes come just as the new model year begins production.

Last year, Tesla launched the Model Y Standard, which separated the previous models into the “Premium” category. The Standard vehicles lack several features, including more premium interior materials, acoustic-lined glass, and storage.

@teslarati There are some BIG differences between the Tesla Model Y Standard and Tesla Model Y Premium #tesla #teslamodely ♬ Sia – Xeptemper

The Model Y “Premium” trims are now getting several new upgrades, which come after the company launched a seven-seat configuration of the vehicle last night in the North American market for an upcharge of $2,500.

The new Model Y seven-seat configuration did not come with just an additional row of seating; it also came with a slew of other goodies that now come standard and were previously only available on the Model Y Performance, which was launched late last year.

All Black Headliner

The new Tesla Model Y Premium trims will now come standard with a black headliner, something that many owners have been requesting for some time.

The previous grey headliner and trim within the vehicle is now gone; it will be all black on all of the Premium trims from here on out, a welcome change:

Credit: Tesla

Larger and Higher Resolution Center Touchscreen

The center touchscreen in the new Model Y Premium configuration is now larger and has a higher resolution than the previous version.

In last year’s Model Y configurations (apart from the Performance), the center touchscreen was 15.4″. Now, Tesla has decided to go with the 16″ version across all Premium trims, which is a nice step up. It was nice to see this in the Performance, but it is really great to see Tesla include this in the Model Y’s more Premium trim levels.

Tesla Model Y Seven Seater

Tesla launched the latest iteration of the seven-seater for the Model Y on Monday night. Traditionally, the Model Y seats five passengers in total, but there were calls for a more spacious version several years ago.

Tesla released it, but it was extremely tight in the back, basically reserving those back seats for only small people or children.

Credit: Tesla

The new configuration looks to be slightly more spacious in the third row, but not as much space as most would require or want. Instead,

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Lufthansa Group to equip Starlink on its 850-aircraft fleet

Under the collaboration, Lufthansa Group will install Starlink technology on both its existing fleet and all newly delivered aircraft, as noted by the group in a press release.

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Credit: Lufthansa

Lufthansa Group has announced a partnership with Starlink that will bring high-speed internet connectivity to every aircraft across all its carriers. 

This means that aircraft across the group’s brands, from Lufthansa, SWISS, and Austrian Airlines to Brussels Airlines, would be able to enjoy high-speed internet access using the industry-leading satellite internet solution.

Starlink in-flight internet

Under the collaboration, Lufthansa Group will install Starlink technology on both its existing fleet and all newly delivered aircraft, as noted by the group in a press release

Starlink’s low-Earth orbit satellites are expected to provide significantly higher bandwidth and lower latency than traditional in-flight Wi-Fi, which should enable streaming, online work, and other data-intensive applications for passengers during flights.

Starlink-powered internet is expected to be available on the first commercial flights as early as the second half of 2026. The rollout will continue through the decade, with the entire Lufthansa Group fleet scheduled to be fully equipped with Starlink by 2029. Once complete, no other European airline group will operate more Starlink-connected aircraft.

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Free high-speed access

As part of the initiative, Lufthansa Group will offer the new high-speed internet free of charge to all status customers and Travel ID users, regardless of cabin class. Chief Commercial Officer Dieter Vranckx shared his expectations for the program.

“In our anniversary year, in which we are celebrating Lufthansa’s 100th birthday, we have decided to introduce a new high-speed internet solution from Starlink for all our airlines. The Lufthansa Group is taking the next step and setting an essential milestone for the premium travel experience of our customers. 

“Connectivity on board plays an important role today, and with Starlink, we are not only investing in the best product on the market, but also in the satisfaction of our passengers,” Vranckx said. 

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