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Tesla proudly hides ‘Octovalve’ insignia in Model Y, hints at next-gen thermal system

(Credit: Munrolive.com)

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A number of the Tesla Model Y’s secrets are now coming to the surface, as auto veteran and teardown expert Sandy Munro continues his disassembly and analysis of the all-electric crossover. Among the most noteworthy of these secrets is the vehicle’s “Octovalve,” which could very well be an upgraded version of the Model 3’s unique “Superbottle,” which serves as the heart of the all-electric sedan’s thermal management system.

The Model 3 broke all conventions when it became evident that instead of using a different cooling system for the vehicle’s battery pack, cabin, and electronics, the all-electric sedan used one compact centralized thermal management system. Traditional automakers usually install several cooling systems in a car, since components are outsourced to different companies. Tesla opted for a different strategy with the Model 3, thanks to its vertically-integrated approach to its vehicles’ design.

The Tesla Model Y’s Octovalve. (Credit: Munrolive.com)

Based on recent photographs taken by auto teardown expert Sandy Munro, the Model Y is also equipped with a novel thermal management system. But instead of a Superbottle, Tesla appears to have provided its latest vehicle with an “Octovalve” instead. Munro is yet to tear down and analyze the Octovalve, but just like its predecessor, it seems to be the heart of the Model Y’s cooling and heating system.

Interestingly enough, the use of the Octovalve instead of the Superbottle in the Model Y may be due to the all-electric crossover’s heat pump. Prior Teslas like the Model S, Model 3, and Model X have used electronic resistive heating systems, which are quick but less efficient than heat pumps.

The Tesla Model Y’s Octovalve. (Credit: Munrolive.com)

This is speculation of course, but it appears that the Octovalve may be a novel way for Tesla to combine all heating and cooling systems in the Model Y in one unit. To make this possible, Tesla needed a customized, smart valve system that can perform all the cooling and heating tasks for the Model Y. Based on Munro’s previews, this definitely seems to be the case, as hinted at by the Octovalve’s own badge — an octopus with a snowflake on its head.

Elon Musk has mentioned the Octovalve in a previous tweet, while responding to a Tesla community member who inquired if the Model Y had a solution that is better than the Superbottle. Musk noted in his tweet that the Octovalve is pretty special on its own right, though he was quick to emphasize that all credit for the creation of the system is to the Tesla team, not himself.

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“Yes. PCB design techniques applied to create a heat exchanger that is physically impossible by normal means. Heat pump also has a local heating loop to spool up fast & extend usable temperature range. Octavalve is pretty special too. Team did great work. No credit to me,” Musk wrote.

While discussing the Superbottle during the Model 3’s teardown, Sandy Munro stated that device, apart from giving serious technical and cost advantages for Tesla, is the very representation of the electric car maker’s vertical integration. By adopting such a device, Tesla pretty much saved on space, assembly costs, and final assembly time. Such is just not possible with other EVs such as the Chevy Bolt, an otherwise great electric car that utilizes three separate cooling systems.

The Tesla Model 3’s Superbottle. (Credit: Hyperchange TV/YouTube)

“The Superbottle is a great example of how the normal automotive companies don’t work together, and Tesla does. That Superbottle crosses many lines that you can’t cross here (in Detroit). If I’m in charge of engine cooling or battery cooling, I don’t want nothing to do with cooling the cabin. And yet, we’ve got the motor cooling, the battery cooling, and electronics, all going through one little bottle that’s got some clever little ball valves that open and close to make sure that everything’s getting heated or everything’s being cooled to where it needs to be. We all thought that was the best thing in the whole damn car,” Munro commented.

Very little is known about the Octovalve and its actual functions for now, but if speculations are correct, it appears that Tesla has created something novel for its newest vehicle’s cooling and heating system once more. This bodes well for the company’s next vehicles as well, such as the Plaid Model S and Model X, the Cybertruck, the Semi, and the next-generation Roadster. Needless to say, it would be very interesting to see what vertically integrated solution Tesla creates for its next electric cars.

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Elon Musk secretly acquires $1B energy company to power the AI future

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Gage Skidmore, CC BY-SA 4.0 , via Wikimedia Commons

Elon Musk flew under the radar with his recent purchase of a $1 billion energy company, according to Federal Trade Commission (FTC) documents.

Transaction number 202612350 listed Tesla and SpaceX frontman Elon Musk as the acquiring party and CF APR Super Holdings LLC as the seller, with New APR Energy, LLC as the acquired entity. The deal, which closed without public announcement, came to light on May 14.

Analysts inferred the deal’s scale from minority stakeholder disclosures, including one report of a 5 percent interest sold for approximately $50.4 million. Fortress Investment Group had purchased APR’s assets in late 2024, rebranded the operation as New APR Energy, and subsequently transferred ownership to Musk.

APR Energy specializes in rapidly deployable power infrastructure. The company maintains one of the world’s largest fleets of mobile gas and diesel turbines, with more than 1.1 gigawatts of generation capacity. Its modular units, which are often trailer-mounted, enable turnkey installations ranging from 20 MW to over 500 MW.

Elon Musk admits he was ‘clearly wrong’ about Anthropic

APR provides full engineering, procurement, construction, operation, and maintenance services for behind-the-meter power plants, serving everything from data centers, utilities, and industrial clients.

The firm has expanded aggressively to meet surging demand, recently adding turbines and deploying over 100 MW for a major AI hyperscaler. Its solutions bridge critical gaps where grid interconnections face delays of two to five years, according to Yahoo.

The acquisition means something more for Musk. As he continues to expand projects in artificial intelligence, especially xAI, his AI venture, there is a greater need to supply energy-intensive supercomputing clusters, including the Colossus project, with what they need: reliable and high-capacity power.

Ownership of APR provides immediate access to flexible generation assets that can be deployed adjacent to data centers, reducing dependence on a strained infrastructure. It also complements Tesla’s energy storage business, so Musk will be able to pull from his own entities to address the rapid scaling demands of AI training and compute.

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Tesla has to fix a big problem with its old headlights, NHTSA says

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tesla model 3 first generation headlight
Credit: Tesla Asia/Twitter

Tesla had a petition protesting a recall to fix a potential issue with 2017-2023 Model Y and Model 3 vehicles’ headlights was denied, as the National Highway Traffic Safety Administration (NHTSA) disagreed with the company’s opinion of things.

The recall covers approximately 19,917 Model Y and Model 3 vehicles built from 2017 to 2023. Tesla initially submitted a noncompliance report for the headlights on these vehicles on March 15, 2024. Tesla then petitioned for an exemption from the fix, which violated FMVSS No. 108 (40 CFR 571.108), arguing that the “noncompliance is inconsequential as it relates to motor vehicle safety.

The NHTSA disagreed, stating that Tesla’s conclusion that the headlights do not increase any risk was not an opinion it shared. The agency said it disagreed with Tesla’s assumption that glare is not increased to surrounding traffic. This issue could be highlighted even more in certain weather conditions.

Tesla will be required to remedy the issue, the NHTSA ruled:

“In consideration of the foregoing, NHTSA has decided that Tesla has not met its burden of persuasion that the subject FMVSS No. 108 noncompliance is inconsequential to motor vehicle safety. Accordingly, Tesla’s petition is hereby denied, and Tesla is consequently obligated to provide notification of and free remedy for that noncompliance under 49 U.S.C. 30118 and 30120.”

The issue here appears to be the angle of the headlights and the brightness they emit during operation. The NHTSA report states that:

“Tesla’s headlamp supplier, Marelli Automotive Lighting, tested 25 right-hand and 25 left-hand lamps, and for this sample, found the maximum photometric intensity measured in the 10°U to 90°U and 90°L to 90°R zone was between 136.2 cd and 230.1 cd for the right-hand lamps and between 117.5 cd and 160.3 cd for the left-hand lamps. According to Tesla, these tests revealed that the photometric intensity of the right-hand and left-hand headlamp lower beam on the subject vehicles may measure as much as 230.1 cd in the 10°U to 90°U and 90°L to 90°R zone, exceeding the maximum photometric intensity by 105.1 cd. Additionally, Tesla states that a left-hand lamp tested by a Transport Canada recognized laboratory measured a maximum of 171.27 cd in the 10°U to 90°U and 90°L to 90°R zone. Despite these measurements exceeding the allowed photometric maximum of 125 cd, Tesla believes that the subject noncompliance is inconsequential to motor vehicle safety.”

Tesla also argued at some points that the headlights had not been deemed responsible for any complaints, accidents, or injuries related to the noncompliance.

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NTSB findings on fatal Tesla crash tell a very different story

The NTSB confirmed the driver, not Tesla’s FSD, caused the fatal Texas house crash.

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The National Transportation Safety Board released preliminary findings Wednesday confirming that a Tesla driver, not the vehicle’s software, caused a fatal crash in Katy, Texas in June. The driver, 44-year-old Michael Butler, had engaged Full Self-Driving Supervised mode on Rose Hollow Lane, a residential street with a 30 mph speed limit, before manually overriding the system by pressing the accelerator pedal all the way to 100%. Data recovered from the 2025 Tesla Model 3 showed the vehicle was traveling over 70 miles per hour when it struck a home and killed 76-year-old Martha Avila, who was inside. Weather was clear, the road was dry, and it was daylight.

Texas man charged in fatal Tesla crash where he blamed Autopilot

Butler told authorities he had passed out at the wheel. But security camera footage obtained by the NTSB told a different story, and showed the car accelerating through an intersection before leaving the road entirely. Police also found that Butler’s phone had Google searches including the terms “Tesla FSD not aggressive enough 2026” and “Tesla FSD too timid,” raising serious questions about how he was using the system before the crash. Butler has since been charged with manslaughter. The victim’s family has filed a lawsuit against both Butler and Tesla, alleging negligence.

The NTSB findings aligned directly with what Tesla VP of AI Software Ashok Elluswamy had already stated publicly on X in the weeks after the crash, writing that “the driver manually overrode self-driving by pressing the accelerator all the way to 100%.” The data confirmed his account.

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