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Tesla Model Y’s quiet cabin is a subtle, critical selling point for all EV buyers

Tesla used Polyurethane, TPO, and lofted Fiberglass to eliminate noise from the Model Y's firewall. (Credit: MunroLive on YouTube)

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When Tesla unveiled the Model 3 in the summer of 2017, the company had released its first affordable vehicle. The Model 3 had numerous selling points, though some first production vehicles were reported to exhibit a lot of road noise inside the cabin, especially at high speeds.

Model 3 owners looked for any number of ways to reduce the noise. These included aftermarket door seals, tire foam insulation, and other modifications. Later builds of the vehicle displayed an improved noise reduction system, as CEO Elon Musk had noted in October 2019 that cabin noise had been “significantly improved in current production” of the Model 3.

In a recent episode of Sandy Munro’s extensive Model Y teardown series, the automotive veteran took a look at the numerous improvements Tesla made to its electric crossover. While the Model Y is not a sedan like the Model 3, the two vehicles are effectively siblings as they share 75% of the same parts.

Tesla adopted several new strategies to keep the Model Y’s cabin quiet. According to Munro, the outer portion of the vehicle’s firewall was covered by a mat made of “lofted fiberglass.” Fiberglass is an excellent insulating material that is used within residential buildings and houses to maintain temperature. However, it is also useful for reducing sound due to its thick and dense nature.

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The inside of the firewall, which faces inward toward the vehicle’s cabin is quite different. Tesla used polyurethane (PUR) and Thermoplastic Polyolefin (TPO). PUR is a material commonly used when soundproofing rooms and is usually shaped like an egg carton to deaden sound waves. TPO is traditionally utilized for roofing and uses a mixture of rubber, talc, glass, carbon fiber, and other materials to insulate heat and sound. It is also used to reduce cabin noise in cars, as its flexible nature allows it to be conformed to the twists and turns of a vehicle’s body.

Additionally, Tesla opted to use a series of pumpable and mastic sound deadener strips throughout the floorboard of the Model Y. These two materials can remove vibrations from the vehicle by stiffening the areas in the Model Y’s frame that are prone to excessive vibration. Both the pumpable and mastic sound deadeners were more frequently placed in the rear portion of the vehicle, where noise and vibrations are especially potent.

Tesla’s installation of these elements provided a much quieter ride for passengers and drivers. Long drives on highways at speeds of 55 MPH or more can prove to be some of the noisiest driving conditions, regardless of whether one is driving an EV or a petrol-powered car. This is due to wind, tire friction with the road, and outdoor weather conditions. These noises are easier to notice in an electric car, since the lack of a working internal combustion engine pretty much amplifies other noises in the cabin.

Tesla seems to have set out to make the Model Y its quietest car yet, and it seems to have succeeded. This is reflected in the feedback of some Model 3 owners, such as YouTube host Brian Jenkins, who recently posted a video documenting his favorite features of the Model Y after 1,200 miles of driving. Jenkins notes the Model Y’s quiet ride is one of his favorite features. He added that he expected more cabin noise, but the Model Y’s cabin remained quiet. Prior to getting a Model Y, Jenkins drove a Model 3 that he fitted with noise reduction seals.

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Interestingly enough, Tesla has released Joe Mode last year, a feature that reduces the audible alerts in the vehicle’s rear to prevent kids from waking up during nighttime trips. Coupled with the Model Y’s already-quiet cabin, features like Joe Mode will be extra effective. It can even be an additional selling point for the vehicle. Every parent out there who has attempted long road trips with kids would attest to the importance of a quiet cabin when the kids are asleep, after all.

Watch Sandy Munro’s breakdown of the Model Y’s cabin noise reduction below.

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Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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SpaceX to become America’s Military data backbone for missiles, drones, and warfighters

The Space Force just handed SpaceX $2.29 billion to build the military’s space internet backbone.

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US Golden Dome space defense system (Concept render by Grok)

The U.S. Space Force awarded SpaceX a $2.29 billion contract on May 26, 2026 to build the backbone of its Space Data Network, a satellite-based communications system designed to keep American military forces connected anywhere on Earth in real time. The contract is firm-fixed-price and requires SpaceX to deliver a fully operational prototype by the end of 2027.

In plain terms, the SDN Backbone is the plumbing behind the military’s space-based internet. It functions as a low Earth orbit satellite constellation providing robust, high-capacity, and low-latency data transport for the Joint Force, connecting sensors and weapons systems continuously, globally, and securely. Think of it as a private, hardened version of Starlink built specifically for battlefield communications, one that soldiers, ships, and aircraft can rely on even in contested environments where ground-based networks have been disrupted.

SpaceX is quietly becoming the U.S. Military’s only reliable rocket

The Space Force was direct about why SpaceX was selected. “The SDN Backbone leverages the best of commercial innovation and delivers a strong foundation for the SDN mission set — a huge benefit and enabler for our warfighters,” said USSF Col. Ryan Frazier.

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“We aren’t trading speed for scale; we are demanding both. By using rapid prototyping and Other Transaction Authorities, we are ensuring our advanced solutions are integrated and delivered to the warfighter as fast as possible,” added USSF Lt. Col. Fry, SDN Backbone system program manager.

The SDN Backbone will work alongside the Space Development Agency’s Transport Layer, with the two systems forming a unified open architecture to provide critical data transport for current and future Department of War missions.

As Teslarati has reported, this is not SpaceX’s first Space Force contract of 2026. In April, the Space Force awarded SpaceX $178.5 million to launch missile tracking satellites, and SpaceX is already embedded in the Golden Dome missile defense software group. The $2.29 billion SDN Backbone award puts SpaceX at the center of how the American military communicates in space, a position with direct implications for its reported $1.75 trillion IPO valuation as the company heads toward a public offering as early as June 2026.

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Tesla’s dedicated Optimus factory construction officially underway at Giga Texas

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(Credit: Tesla)

Tesla’s dedicated factory for building up to ten million Optimus units is officially under construction at Gigafactory Texas.

Drone footage released on May 27 by Giga Texas observer Joe Tegtmeyer captures the significant milestone of the first steel structure officially standing at Tesla’s new Optimus factory on the North Campus of the facility.

Phase two of land reclamation is advancing steadily, and the progress will let the new building extend nearly the full length of the main Giga Texas factory, potentially exceeding 4,000 feet, while measuring somewhere between 50 and 70 meters narrower. Extensive foundation work is proceeding as well.

This facility forms a central element of Tesla’s broader North Campus expansion at Giga Texas. The project will add more than 5.2 million square feet of new industrial space. It sits alongside other advanced developments, including a Terafab for next-gen AI chips. The scale reflects Tesla’s commitment to transforming humanoid robotics into a core pillar of the company’s future.

Musk has said that Optimus will be the biggest product in the world on several occasions. He believes it will be Tesla’s biggest valuation contributor.

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Tesla prepares to expand Giga Texas with new Optimus production plant

Tesla plans to build about 10 million robots at the site annually once it is completed, which would be about 27,000 units each day.

The Optimus plant at Giga Texas is part of Tesla’s phased strategy for Optimus manufacturing. In an effort to start production of the robot well before the Giga Texas plant is complete, Tesla ended production of the Model S and Model X vehicles, which were built in Fremont, California, to make way for initial Optimus manufacturing efforts.

Production there will start in either July or August of this year, and early units will support internal factory tasks while the team gathers real-world data to refine processes. The Gigafactory Texas facility will house a second-gen production line. It targets high-volume output starting in Summer 2027.

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Musk has repeatedly described Optimus as potentially more valuable than Tesla’s entire vehicle business. Current versions are already completing minor tasks around various facilities, while Tesla continues to refine its abilities and add new features.

Tesla’s total investment could reach several billion dollars. Significant challenges lie ahead, including the creation of an entirely new manufacturing ecosystem, the refinement of AI systems for dependable autonomy, and the development of reliable supply chains for actuators, sensors, and other components.

Nevertheless, the visible progress at Giga Texas highlights Tesla’s capacity to translate ambitious concepts into physical reality.

Tesla’s Optimus factory stands as much more than a simple expansion project, as it is quite literally the second phase of what could potentially be the biggest product ever. With construction beginning, 2027 is poised to become a transformative year for Tesla, as it evolves even further from an electric vehicle leader into a pioneer of intelligent, general-purpose machines.

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Tesla teases going Plaid Mode with the Model 3

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Credit: Tesla

Tesla Vice President of Vehicle Engineering, Lars Moravy, recently revealed the company has thought about introducing a Plaid powertrain on the Model 3, but there could be some challenges involved.

On the Ride the Lightning podcast, Moravy revealed that he thinks about a Plaid Model 3 “all the time,” and it certainly has a place in Tesla’s potential lineup of future vehicles.

Now that the Plaid powertrain is technically defunct due to the newfound absence of the Model S and Model X, Tesla could find a way to reintroduce the lightning-quick trim level to its mass-market vehicles.

But there are going to be some challenges with it. Moravy said that the Model 3 Plaid would likely adopt the carbon-sleeved motors that the Model S Plaid had. However, packaging would be a major challenge, as Moravy said on the podcast, it would be a “tight engineering squeeze.”

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It’s important to note that there are no active production plans for the Model 3 Plaid at this point, but it’s also worth noting that with the Model S and Model X Plaid no longer available, Tesla would likely be willing to introduce something that is even more white-knuckle than the Model 3 Performance, which already boasts a 2.9-second 0-60 MPH acceleration rate and a top speed of 163 MPH.

Of course, there is the Roadster, but we don’t know when that will exactly make it to market, and we know that, for sure, it will not be accessible to many.

Tesla unveils juicy new detail on the Roadster and hints at new unveil timeline

Tesla has prided itself in building some of the best cars out there, but they’re also interested in building cars that are simply fun to be in.

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A Plaid Model 3 could truly push the limits and could end up being one of the best cars Tesla will ever build, especially if it can shave off at least half of a second from its 0-60 MPH time and increase its top speed slightly.

More than anything, the real changes will be in the ride and aerodynamics. Tesla improving things like the suspension, handling, and downforce will be the true trademarks of its Plaid powertrain; putting it in the Model 3 could be a great move for the company and for customers interested in high-end performance.

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