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Tesla Model Y’s quiet cabin is a subtle, critical selling point for all EV buyers

Tesla used Polyurethane, TPO, and lofted Fiberglass to eliminate noise from the Model Y's firewall. (Credit: MunroLive on YouTube)

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When Tesla unveiled the Model 3 in the summer of 2017, the company had released its first affordable vehicle. The Model 3 had numerous selling points, though some first production vehicles were reported to exhibit a lot of road noise inside the cabin, especially at high speeds.

Model 3 owners looked for any number of ways to reduce the noise. These included aftermarket door seals, tire foam insulation, and other modifications. Later builds of the vehicle displayed an improved noise reduction system, as CEO Elon Musk had noted in October 2019 that cabin noise had been “significantly improved in current production” of the Model 3.

In a recent episode of Sandy Munro’s extensive Model Y teardown series, the automotive veteran took a look at the numerous improvements Tesla made to its electric crossover. While the Model Y is not a sedan like the Model 3, the two vehicles are effectively siblings as they share 75% of the same parts.

Tesla adopted several new strategies to keep the Model Y’s cabin quiet. According to Munro, the outer portion of the vehicle’s firewall was covered by a mat made of “lofted fiberglass.” Fiberglass is an excellent insulating material that is used within residential buildings and houses to maintain temperature. However, it is also useful for reducing sound due to its thick and dense nature.

The inside of the firewall, which faces inward toward the vehicle’s cabin is quite different. Tesla used polyurethane (PUR) and Thermoplastic Polyolefin (TPO). PUR is a material commonly used when soundproofing rooms and is usually shaped like an egg carton to deaden sound waves. TPO is traditionally utilized for roofing and uses a mixture of rubber, talc, glass, carbon fiber, and other materials to insulate heat and sound. It is also used to reduce cabin noise in cars, as its flexible nature allows it to be conformed to the twists and turns of a vehicle’s body.

Additionally, Tesla opted to use a series of pumpable and mastic sound deadener strips throughout the floorboard of the Model Y. These two materials can remove vibrations from the vehicle by stiffening the areas in the Model Y’s frame that are prone to excessive vibration. Both the pumpable and mastic sound deadeners were more frequently placed in the rear portion of the vehicle, where noise and vibrations are especially potent.

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Tesla’s installation of these elements provided a much quieter ride for passengers and drivers. Long drives on highways at speeds of 55 MPH or more can prove to be some of the noisiest driving conditions, regardless of whether one is driving an EV or a petrol-powered car. This is due to wind, tire friction with the road, and outdoor weather conditions. These noises are easier to notice in an electric car, since the lack of a working internal combustion engine pretty much amplifies other noises in the cabin.

Tesla seems to have set out to make the Model Y its quietest car yet, and it seems to have succeeded. This is reflected in the feedback of some Model 3 owners, such as YouTube host Brian Jenkins, who recently posted a video documenting his favorite features of the Model Y after 1,200 miles of driving. Jenkins notes the Model Y’s quiet ride is one of his favorite features. He added that he expected more cabin noise, but the Model Y’s cabin remained quiet. Prior to getting a Model Y, Jenkins drove a Model 3 that he fitted with noise reduction seals.

Interestingly enough, Tesla has released Joe Mode last year, a feature that reduces the audible alerts in the vehicle’s rear to prevent kids from waking up during nighttime trips. Coupled with the Model Y’s already-quiet cabin, features like Joe Mode will be extra effective. It can even be an additional selling point for the vehicle. Every parent out there who has attempted long road trips with kids would attest to the importance of a quiet cabin when the kids are asleep, after all.

Watch Sandy Munro’s breakdown of the Model Y’s cabin noise reduction below.

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Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

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Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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Investor's Corner

New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

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Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Investor's Corner

Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

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Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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