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Tesla partner Panasonic says 30% energy density increase in lithium-ion batteries possible

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8 years ago

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The market for lithium-ion batteries (LIBs) is expected to exceed $33 billion by 2019 and $26 billion by 2023, according to global market research firm SIS International Research. The success of Tesla and its Nevada-based Gigafactory facility has generated a lot of excitement in the LIB industry. Panasonic’s automobile battery sales are forecast to grow to $4 billion a year by March 2019, largely due to their partnership with Tesla.

“We think the existing technology can still extend the energy density of LIBs by 20% to 30%,” Panasonic’s President Kazuhiro Tsuga said. “But there is a trade-off between energy density and safety. So, if you look for even more density, you have to think about additional safety technology as well. Solid-state batteries are one [possible] answer.” These safety concerns about LIBs are also pushing Panasonic to look at alternative battery power sources.

Solid state batteries use a solid electrolyte instead of the electrolytic solution that is essential in transporting the positive lithium ions between the cathode and anode in today’s batteries. Researchers have succeeded in developing an efficient electrolytic solid material that significantly improves lithium ion conductance, raising hopes that batteries with much higher power densities are edging closer to practical applications.

Tesla 2170 lithium ion cells produced in partnership with Panasonic powering Tesla’s Powerwall 2

“For decades now we have been pushing the limits of our Li-ion batteries in terms of energy density,” Naoaki Yabuuchi, an associate professor at Tokyo Denki University, acknowledged. “Today’s best Li-ion cells can put out about 300 watts per kilogram; a package of Li-ion cells can give off from 150 watts to 250 watts per kilogram. These levels are already close to the theoretical maximum.”

Yabuuchi is an expert on various types of rechargeable batteries. In his view, LIBs will reach the limit of their desirability as early as the first half of 2020 if their development continues to rely on existing technologies. But he has hope that new research can open up more capacity. “Existing LIBs still have room to improve their energy density because you can raise the density by introducing a nickel-based cathode material, so you can expect the batteries will still be used in the next few years.”

It’s not just Tesla and its partners like Panasonic that are interested in LIB capacity. Range anxiety continues to plague possible Tesla and other EV brand buyers, as they fear an inability to travel far enough between vehicle charges and not having access to convenient charging facilities. “We want our electric cars to go 500 km [on a single charge],” said Shinji Nakanishi, a battery researcher at Toyota, via EVannex. “And for this, we want rechargeable batteries that can generate 800 to 1,000 watt-hours per liter.”

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Battery research into alternatives to LIBs is quickly evolving. The Battery Symposium in Japan, once a showcase for fuel cells and LIB cathode materials, has seen a significant shift in recent years to industry presentations on solid-state, lithium-air, and non-Li-ion batteries.

Another possible LIB alternative, lithium-air batteries, has the ability to greatly improve energy density. At this point, however, researchers are stymied because lithium-air batteries suffer from poor cycle life. But researchers haven’t given up hope. They’ve been attempting to raise the density close to theoretically expected levels, even if it occurs only for a single charge cycle.

And an entirely different alternative to the LIB doesn’t even use lithium: a cathode material for the sodium-ion battery has a discharge capacity that beats LIBs and enables the power packs to be recharged upward of 500 times. That would circumvent one of the existing weakness that now limits this technology. Two nickel-based cathode materials, lithium nickel cobalt aluminum oxide and lithium nickel manganese cobalt oxide, are sometimes mentioned in these discussions, but neither seem to have a clear potential for practical use within the next decade, according to Yabuuchi.

Tesla is leading the global shift in the automotive industry from traditional gasoline powered vehicles to more fuel-efficient, environmentally responsible modes of transport. Musk has exclaimed that the 2170 cell is “the highest energy density cell in the world and also the cheapest.” Yet, as an industry disrupter, part of Tesla’s vision has been to constantly evaluate new battery technologies. Back in 2013, Ted Merendino, a Tesla product planner, noted that “Tesla has one of the largest cell characterization laboratories in the world. We have just about every cell you can imagine on test.”

That constant inquiry behind the scenes into cell characterization at Tesla may become prudent in previously unforeseen ways. Recently, for example, with the lithium market in its most severe shortage in modern memory, Musk insisted that the amount of lithium in a LIB is about 2% of its total volume and that “lithium in a salt form is virtually everywhere… there is definitely no supply issues with lithium.” Some in the industry disagree with lithium’s resource stability, however, so that alternative battery research may end up offering good karma.

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In 2016, sales of LIBs for electric vehicles increased by some 66%, up from 12.3 GWh of capacity to 20.4 GWh. LIBs are the go-to source for EV power right now. Many other products use LIBs: chainsaws, mini-cameras, solar window chargers, wheelchairs, bicycles, portable self-charging desks.

But, with safety issues surrounding LIBs, the limitations of their charge capacity, and lithium market limitations, will Tesla invest in R&D toward alternative battery development so it sooner-than-later adds battery alternatives to its catalog?

Of course, advances from R&D take years to make their way to the marketplace, but should one or more of these promising technologies be translated for commercial means, then we may see innovative improvements in batteries, which could also enhance the performance and cost of our beloved Teslas.

Source: Nikkei Asian Review via EVannex

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Carolyn Fortuna is a writer and researcher with a Ph.D. in education from the University of Rhode Island. She brings a social justice perspective to environmental issues. Please follow me on Twitter and Facebook and Google+

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Energy

Tesla lands in Texas for latest Megapack production facility

Published

2 weeks ago

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March 5, 2025

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(Credit: Tesla)

Tesla has chosen the location of its latest manufacturing project, a facility that will churn out the Megapack, a large-scale energy storage system for solar energy projects. It has chosen Waller County, Texas, as the location of the new plant, according to a Commissioners Court meeting that occurred on Wednesday, March 5.

Around midday, members of the Waller County Commissioners Court approved a tax abatement agreement that will bring Tesla to its area, along with an estimated 1,500 jobs. The plant will be located at the Empire West Industrial Park in the Brookshire part of town.

Brookshire also plans to consider a tax abatement for Tesla at its meeting next Thursday.

The project will see a one million square-foot building make way for Tesla to build Megapack battery storage units, according to Covering Katy News, which first reported on the company’s intention to build a plant for its energy product.

CEO Elon Musk confirmed on the company’s Q4 2024 Earnings Call in late January that it had officially started building its third Megapack plant, but did not disclose any location:

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“So, we have our second factory, which is in Shanghai, that’s starting operation, and we’re building a third factory. So, we’re trying to ramp output of the stationary battery storage as quickly as possible.”

Tesla plans third Megafactory after breaking energy records in 2024

The Megapack has been a high-demand item as more energy storage projects have started developing. Across the globe, regions are looking for ways to avert the loss of power in the event of a natural disaster or simple power outage.

This is where Megapack comes in, as it stores energy and keeps the lights on when the main grid is unable to provide electricity.

Vince Yokom of the Waller County Economic Development Partnership, commented on Tesla’s planned Megapack facility:

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“I want to thank Tesla for investing in Waller County and Brookshire. This will be a state-of-the-art manufacturing facility for their Megapack product. It is a powerful battery unit that provides energy storage and support to help stabilize the grid and prevent outages.”

Tesla has had a lease on the building where it will manufacture the Megapacks since October 2021. However, it was occupied by a third-party logistics company that handled the company’s car parts.

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Tesla Energy had a blockbuster 2024

Published

3 months ago

on

December 31, 2024

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Credit: Tesla

Tesla Energy has become the undisputed dark horse of the electric vehicle maker. This was highlighted by Tesla Energy’s growing role in the company’s overall operations in the past quarters. 

And as per Tesla’s year-end milestone posts on X, Tesla Energy had a blockbuster 2024.

Tesla Energy’s 2024 milestones:

  • As per Tesla on its official social media account on X, the company has hit over 800,000 Powerwalls installed worldwide. 
  • From this number, over 100,000 Powerwall batteries have been enrolled in virtual power plant (VPP) programs.
  • The Powerwall 3 has officially been launched in the United States, Canada, Puerto Rico, the U.K., Germany, Italy, Australia, and New Zealand.
  • The Tesla Megapack hit over 22 GWh in operation across more than 60 countries across the globe.
  • The Lathrop Megafactory, which produces the Megapack, has been ramped to 40 GWh per year. 
  • The Lathrop Megafactory has also produced its 10,000th Megapack battery.
  • The Shanghai Megafactory was completed in just seven months, and it is ready to start Megapack production in Q1 2025.

Powerwall owners’ 2024 impact:

  • As per Tesla Energy, Powerwall owners generated a total of 4.5 TWh of solar energy globally in 2024. This was equivalent to powering a Model 3 for more than 17 billion miles.
  • A total of 1.1 TWh of energy was stored in Powerwalls in 2024. This protected homes from over 5.8 million outages during the year.
  • Tesla’s Storm Watch feature for Powerwall batteries covered 2.8 million severe weather events over the year.
  • Powerwall owners saw collective savings of over $800 million on utility bills.
  • Virtual Power Plants contributed over 2.2 GWh of power to the grid. This reduced the need for 2,200 metric tons of fossil fuel peaker plant emissions.

Don’t hesitate to contact us with news tips. Just send a message to simon@teslarati.com to give us a heads up.

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Energy

Utah’s rPlus Energies breaks ground on Tesla Megapack battery system

Published

6 months ago

on

September 24, 2024

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Credit: Tesla

Utah-based rPlus Energies recently held the groundbreaking ceremony for the Green River Energy Center, a 400 MW solar PV and 400 MW/1,600 MWh battery storage project in Eastern Utah. Tesla Megapacks will be used as the upcoming facility’s battery storage solution. 

At 400 MW/1,600 MWh, the Green River Energy Center is expected to become one of the largest solar-plus-storage projects under development in the United States. Once operational, the facility would supply power to PacifiCorp under a power purchase agreement, as noted in a press release. 

Utah Gov. Spencer Cox shared his excitement for the project during the Green River Energy Center’s groundbreaking event. As per the Utah Governor, the solar and battery storage system represents a notable step forward for the state’s sustainable energy efforts. 

“This project is being built in rural Utah, by rural Utahns, and for all of Utah. When rural Utah thrives, the entire state prospers. Today, we’re not just breaking ground—we’re building a future of affordable, abundant energy in Utah,” the official noted. 

The Green River Energy Center secured over $1 billion in construction debt financing earlier this year. The facility is also expected to create about 500 jobs, many of which will be filled by local workers. With this in mind, the solar and battery farm would likely prove to be a boost to Emery County’s economy, enhancing tax revenue, strengthening public services, and offering long-term employment opportunities for the area’s residents. 

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Sundt Construction will serve as the project’s contractor, EliTe Solar will supply the solar modules, and Tesla will provide the battery storage system for the project. Luigi Resta, President and CEO of rPlus Energies, noted that the Green River Energy Center is special because of the entities that have worked together to make the facility a reality. 

“It’s the partners that make this project special, that have made this monumental project possible. From our equipment providers to the onsite talent, and the support of the local and regional community, we owe this project’s success to each of you,” he stated. 

Don’t hesitate to contact us with news tips. Just send a message to simon@teslarati.com to give us a heads up.

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