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Tesla targets lower operating costs through new waste water treatment system patent

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Tesla is arguably one of the most dynamic companies in the industry today, with its tendency to constantly innovate even after it reaches its ambitious targets. This particular culture was mentioned by Tesla’s President of Automotive Jerome Guillen in a recent interview with CNBC, when he stated that Tesla’s work, specifically in its batteries, continue to evolve over time. Elon Musk echoed this tendency on Twitter, stating that even Tesla’s vehicles like the Model S and X are partially upgraded every month “as soon as a new subsystem is ready for production.”

Such a culture is emblematic of Tesla. Such a culture is also reflected in a recently published patent for the company, which outlines a clever waste water treatment system that could pave the way for more cost savings in operational expenses. The patent is titled System for Regenerating Sodium Hydroxide and Sulfuric Acid from Waste Water Stream Containing Sodium and Sulfate Ions and was published on November 15.

Tesla notes in its patent description that “acid leaching performed through the addition of sulfuric acid and neutralization through the addition of sodium hydroxide” are common processes used in manufacturing. As a result of these processes, waste water containing high concentrations of sodium and sulfate ions produced, since sodium and sulfate ions are very soluble and are difficult to remove through conventional precipitation processes. Tesla notes that these factors could result in large quantities of waste water being disposed — a process that is both expensive and harmful for the environment.

In a conventional waste water treatment setup, three chambers separated by an anion exchange membrane (AEM) and a cation exchange membrane (CEM), as well as anodes and cathodes, are utilized. Tesla notes that the present system for waste water treatment leaves much to be desired, considering that the setup is not cost-effective at all.

A diagram of Tesla’s recently-published waste water treatment patent. [Credit: US Patent Office]

“With the prior art system, not all of the sodium and sulfate ions are able to be removed from the waste water feed stream to produce the ‘treated’ water. This reduces recovery of acid/caustic, and also presents challenges when trying to reuse the “treated” water. This process becomes increasingly difficult as the concentration of ions in the waste water feed stream lowers as it moves through the electrolysis treatment system, and an increasing amount of electrical voltage needs to be applied.

“Further, the generated acid/caustic products can only be produced at low concentrations. As the product streams increase in concentration, an increasing amount of electrical voltage is needed between the anode and the cathode. Further, as the membranes AEM and CEM are in contact with these higher concentration acid/caustic products, the lifetime of the membranes and decreases. The combination of a high electrical load, low recovery efficiency, low recovered acid/caustic concentrations, and short component lifetimes make the prior art system economically unviable.”

Tesla’s waste water treatment system utilizes membrane concentration systems as a cornerstone to develop a system where waste water is treated and possibly even reused. The electric car maker describes its system in the following description.

“As compared to prior waste water treatment systems, the waste water treatment system of the present disclosure uses the three dedicated membrane concentration systems to maintain high ion concentrations in the feed and low ion concentrations in the product chambers. The first thermal concentration system takes in the dilute acid produced by the electrolysis treatment system that allows pure water to permeate while the dissolved acid species are rejected. The pure water is recycled back to the second chamber of the electrolysis treatment system to dilute this stream, while the reject concentrated acid is extracted as a product.

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“The second thermal concentration system takes in the dilute caustic produced by the electrolysis treatment system and allows pure water to permeate while the dissolved caustic species are rejected. The pure water is recycled back to the third chamber of the electrolysis treatment system to dilute this stream, while the reject concentrated caustic is extracted as a product. The membrane concentration system takes in the existing waste water that still contains significant dissolved sodium and sulfate. Pure water is extracted as a product, and the concentrate reject is sent back to the electrolysis treatment system waste water feed to maintain a high concentration of sodium and sulfate ions in the waste water feed.”

With such a system in place, Tesla expects to see optimizations in its operations. The Silicon Valley-based carmaker noted in its patent that its waste water treatment system would likely even extend the lifetime of components such as the AEM and CEM, resulting in more cost savings.

“The waste water treatment system of the present disclosure has significant operational advantages, including resulting in large positive driving concentration gradient assisting electric voltage, as opposed to negative gradient resisting electric voltage in (a) conventional system, dramatically reducing electrical load. The waste water treatment system allows for the AEM and CEM of the electrolysis treatment system to be in contact with low concentration acid/caustic, significantly increasing their lifetimes.

“Further, the produced acid/caustic from the membrane concentration systems are at much higher concentrations than the electrolysis treatment system could make on its own, increasing their value. Moreover, the exiting pure water product is Reverse Osmosis (RO) quality and can be directly used to service pure water needs. The recovery of both sodium and sulfate ions is near 100%, since there are almost no remaining ions in the exiting pure water product.”

Over the past months, published patents from the company show that Tesla is looking to optimize several aspects of its operations. Included among these is a rigid structural cable that could open the gates for more automation, a flexible clamping assembly that would allow the company to easily address panel gaps, as well as a DCM recovery system that could make battery manufacturing safer.

Tesla’s recently published patent for its novel waste water treatment system could be accessed in full here.

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Elon Musk

Elon Musk sheds two new bits of detail on Starship after 13th test launch

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Credit: SpaceX

Elon Musk shed two new bits of detail on Starship following its 13th test launch, which was an overwhelming success.

SpaceX launched Starship for the 13th time last Friday after two delays: one on Monday when several Raptor engines did not ignite, and another on Thursday due to unfavorable weather conditions in Starbase, Texas.

The launch was overwhelmingly successful. SpaceX was able to complete a necessary test of the heat shield tiles by increasing the acceleration of Starship from launch throughout the flight; 20 Starlink v3 satellites were released with no issue; the Super Heavy Booster landed safely in the Gulf of America, Ship successfully reignited engines while in space; and it also splashed down without incident in the Indian Ocean.

SpaceX Starship just nailed something it’s never done before

Nevertheless, more details are coming out about Starship, and Musk is doing the talking.

Starship Will Be Retrieved in the Ocean

Musk revealed on Tuesday night that Starship would be recovered by a ship in the Indian Ocean. SpaceX routinely tries to recover Starship after splashdown in an effort to find out more about the flight by examining the spacecraft afterward.

This helps engineers find out more about why things might have happened, allows them to examine any potential damage or anomalies that might have occurred, and increases the chances of an even more successful flight next time thanks to the additional information recovered.

Ship Could Have Been Caught by Tower Arms, Musk claims

Musk has already indicated that SpaceX will plan to attempt a catch of Starship with the 14th test flight. While this would be a major accomplishment, it would be an expected next step, considering the fact that the Super Heavy Booster has already been caught by the chopsticks on numerous occasions.

A ship catch would be a great indication of where SpaceX stands in terms of reusability and launch cadence. A successful catch with relatively no incidents would be a good sign that SpaceX is nearing a more frequent launch of Starship, but also that the reusability of the massive rocket would be something many would expect in the near future.

It is a necessity to make life multiplanetary.

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Elon Musk

Elon Musk updates the SpaceX timeline for Mars

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Rendering of a colonized Mars by way of SpaceX
Rendering of a colonized Mars by way of SpaceX

Elon Musk has updated his timeline for when humans will walk on Mars and for when ships will simply get there.

The objective of getting to Mars has been one of Musk’s biggest goals since becoming a serial entrepreneur and realizing that time on Earth is limited. Musk has said several times he hopes to die on Mars, and not by impact.

Musk now believes that people will be on Mars in “roughly 5 to 7 years.” He said that a Mars lander will get there “a few years sooner.”

The response from Musk comes after NASA Administrator Jared Isaacman said that SpaceX’s biggest priority is the Moon and not Mars. Because of this, Isaacman conceded that he believes nuclear power and propulsion investments will provide “potentially the pathway with the fewest miracles required to put four people on Mars in the next 10 to 15 years.”

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Of course, this is what NASA can do through taxpayer funding and nuclear investments, he added.

Musk’s grand ambitions are much more optimistic than most, and it is certainly a double-edged sword. This is not the first time timelines for Mars have been somewhat lofty, especially to those normal thinkers like you and me, not super geniuses like Musk.

SpaceX Board has set a Mars bonus for Elon Musk

In fact, the SpaceX and Tesla frontman has said on at least a dozen occasions that we could be on Mars in the coming years. Musk said 2020 would be the big year as early as 2009. In 2020, he was “highly confident” of a landing in 2026, and had even said 2024 in a best-case scenario.

The point is, the range has varied, and it’s anyone’s guess when we’ll get there. This latest adjustment to the timeline is typical of Musk, and while the Moon has seemingly taken priority over Mars, it is still worth mentioning that the ultimate goal is to make life multiplanetary, and it starts potentially with the Red Planet.

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Investor's Corner

SpaceX gets an absolutely crazy price target after rough IPO

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Credit: SpaceX

SpaceX (NASDAQ: SPCX) got an absolutely crazy price target rating from Raymond James after the company experienced a tough first few weeks following its Initial Public Offering (IPO).

Despite the tumultuous start, SpaceX has plenty of believers, and the company’s massively successful Starship launch last Friday, its 13th test flight of the massive rocket, went so smoothly that Raymond James analysts pushed its price target on the company to roughly 7 times its current trading level.

SpaceX Starship just nailed something it’s never done before

The firm officially put a “Strong Buy” rating and an $800 price target on the stock. It currently trades at around $113. Its all-time high is $225.64, reaching this trading level shortly after shares first went public.

Raymond James’ price target is tied to the firm’s confidence after Starship’s 13th test flight. Analysts at the firm said it was an incremental step that reduces engineering risks, citing the widely successful heat shield test that CEO Elon Musk recently detailed, the smooth deployment of Starlink V3 satellites, and a successful in-space engine relight.

SpaceX also managed to see Starship splash down safely in the Indian Ocean, while the Super Heavy Booster fell down to the Gulf of America with no incidents.

It is interesting to see these launches have such a tremendous impact on the stock and what investors think of it. After SpaceX initially delayed the Starship launch last week, shares fell tremendously. Most probably did not realize that the stand-down is a standard practice, especially if everything is not perfect.

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The mission was initially aborted due to an issue with Raptor engines. This was resolved, and Starship launched last Friday after another delay on Thursday, which was caused by weather.

Now that analysts have seen what SpaceX launches are capable of and how impressive the feat is, firms are adjusting their price targets accordingly, making it known that they have high expectations for the space exploration company.

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