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EPA EV range estimates challenged by new research

Tesla Cybertruck spotted on the Highway

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The Society of Automotive Engineers (SAE) and Car and Driver have published a report challenging the EPA’s EV range estimate calculations.

As revealed by countless surveys, one of the most critical specifications for EV buyers is how far the vehicle can drive on a single charge. But often, without a way to test it themselves, EV customers are forced to use the number printed on the window sticker or posted on the EPA’s website, which is the agency that has typically tracked and measured these capabilities. Now, those numbers are being challenged by research from SAE International and the Car and Driver magazine.

According to the research published by Car and Driver, the EV range estimates published by the EPA are, on average, 12.5% higher than the numbers they achieved in their testing, which could be quite a shock for a car buyer. In comparison, Car and Driver’s ICE vehicle testing was only 4% off of the EPA’s estimates, which were actually lower than their testing results.

As noted in the published report, this range discrepancy was entirely expected, thanks to the difference in testing methodology, but that was ostensibly the point. First, because the EPA only provides consumers with a single highway/city combined range number – which is slightly weighted toward city driving (55/45) – customers who predominantly drive on the highway will consistently fail to reach the estimated range number. Further, the inverse is true for drivers who spend most of their time in the city.

The EPA was not immediately available to comment to Teslarati on their testing procedures.

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The second discrepancy point highlighted in the paper concerns testing methodology, in which the EPA currently provides options for automakers on how to complete the testing. This means different automakers, or even different models, will be dramatically different in their estimated range compared to their real-life range, adding to customer confusion.

Nowhere is this second point seen better than in highway testing, which is once again significantly skewed upwards. Instead of testing the vehicles at actual highway speeds, 75mph (the speed used in Car and  Driver’s testing), automakers test at a lower speed and then multiply their results by a “reduction factor,” determined by how many runs the vehicle completes.

Third and perhaps worst of all, these slight discrepancies, mixed with automakers’ self-reporting their results, can mean that different brands take wildly different approaches and report drastically different figures compared to real life. Perhaps the starkest example found by Car and Driver was the difference in EV range reported by Tesla and Porsche. While the German brand was incredibly conservative with its range estimates, Tesla was slightly more generous than the testing completed by the car magazine.

Luckily, according to Car and Driver, fixing these issues would be fairly simple. First, the paper suggests providing consumers with an EV highway and city range number, with each of those estimates being found by separate testing, similar to current gas vehicle testing. Second, removing or adjusting the “reduction factor” toward more realistic use (higher highway speeds) will provide a more accurate number to consumers. And third and finally, enforcing more consistent testing standards between automakers will help consumers more accurately gauge the capabilities of the cars they are buying.

What do you think of the article? Do you have any comments, questions, or concerns? Shoot me an email at william@teslarati.com. You can also reach me on Twitter @WilliamWritin. If you have news tips, email us at tips@teslarati.com!

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Will is an auto enthusiast, a gear head, and an EV enthusiast above all. From racing, to industry data, to the most advanced EV tech on earth, he now covers it at Teslarati.

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Tesla begins Robotaxi certification push in Arizona: report

Tesla seems serious about expanding its Robotaxi service to several states in the coming months.

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Credit: Tesla

Tesla has initiated discussions with Arizona transportation regulators to certify its driverless Robotaxi service in the state, as per a recent report from Bloomberg News. The move follows Tesla’s launch of its Robotaxi pilot program in Austin, Texas, as well as CEO Elon Musk’s recent comments about the service’s expansion in the Bay Area.

The Arizona Department of Transportation confirmed to Bloomberg that Tesla has reached out to begin the certification process for autonomous ride-sharing operations in the state. While details remain limited, the outreach suggests that Tesla is serious about expanding its driverless Robotaxi service to several territories in the coming months.

The Arizona development comes as Tesla prepares to expand its service area in Austin this weekend, as per CEO Elon Musk in a post on X. Musk also stated that Tesla is targeting the San Francisco Bay Area as its next major market, with a potential launch “in a month or two,” pending regulatory approvals.

Tesla first launched its autonomous ride-hailing program on June 22 in Austin with a small fleet of Model Y vehicles, accompanied by a Tesla employee in the passenger seat to monitor safety. While still classified as a test, Musk has said the program will expand to about 1,000 vehicles in the coming months. Tesla will later upgrade its Robotaxi fleet with the Cyercab, a two-seater that is designed without a steering wheel.

Sightings of Cybercab castings around the Giga Texas complex suggests that Tesla may be ramping the initial trial production of the self-driving two-seater. Tesla, for its part, has noted in the past that volume production of the Cybercab is expected to start sometime next year.

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In California, Tesla has already applied for a transportation charter-party carrier permit from the state’s Public Utilities Commission. The company is reportedly taking a phased approach to operating in California, with the Robotaxi service starting with pre-arranged rides for employees in vehicles with safety drivers.

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Tesla sets November 6 date for 2025 Annual Shareholder Meeting

The automaker announced the date on Thursday in a Form 8-K.

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Credit: Tesla

Tesla has scheduled its 2025 annual shareholder meeting for November 6, addressing investor concerns that the company was nearing a legal deadline to hold the event. 

The automaker announced the date on Thursday in a Form 8-K submitted to the United States Securities and Exchange Commission (SEC). The company also listed a new proposal submission deadline of July 31 for items to be included in the proxy statement.

Tesla’s announcement followed calls from a group of 27 shareholders, including the leaders of large public pension funds, which urged Tesla’s board to formally set the meeting date, as noted in a report from The Wall Street Journal

The group noted that under Texas law, where Tesla is now incorporated, companies must hold annual meetings within 13 months of the last one if requested by shareholders. Tesla’s previous annual shareholder meeting was held on June 13, 2024, which placed the July 13 deadline in focus.

Tesla originally stated in its 2024 annual report that it would file its proxy statement by the end of April. However, an amended filing on April 30 indicated that the Board of Directors had not yet finalized a meeting date, at least at the time.

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The April filing also confirmed that Tesla’s board had formed a special committee to evaluate certain matters related to CEO Elon Musk’s compensation plan. Musk’s CEO performance award remains at the center of a lengthy legal dispute in Delaware, Tesla’s former state of incorporation.

Due to the aftermath of Musk’s legal dispute about his compensation plan in Delaware, he has not been paid for his work at Tesla for several years. Musk, for his part, has noted that he is more concerned about his voting stake in Tesla than his actual salary.

At last year’s annual meeting, TSLA shareholders voted to reapprove Elon Musk’s compensation plan and ratified Tesla’s decision to relocate its legal domicile from Delaware to Texas.

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Grok coming to Tesla vehicles next week “at the latest:” Elon Musk

Grok’s rollout to Tesla vehicles is expected to begin next week at the latest.

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Credit: Tesla China

Elon Musk announced on Thursday that Grok, the large language model developed by his startup xAI, will soon be available in Tesla vehicles. Grok’s rollout to Tesla vehicles is expected to begin next week at the latest, further deepening the ties between the two Elon Musk-led companies.

Tesla–xAI synergy

Musk confirmed the news on X shortly after livestreaming the release of Grok 4, xAI’s latest large language model. “Grok is coming to Tesla vehicles very soon. Next week at the latest,” Musk wrote in a post on social media platform X.

During the livestream, Musk and several members of the xAI team highlighted several upgrades to Grok 4’s voice capabilities and performance metrics, positioning the LLM as competitive with top-tier models from OpenAI and Google.

The in-vehicle integration of Grok marks a new chapter in Tesla’s AI development. While Tesla has long relied on in-house systems for autonomous driving and energy optimization, Grok’s integration would introduce conversational AI directly into its vehicles’ user experience. This integration could potentially improve customer interaction inside Tesla vehicles.

xAI and Tesla’s collaborative footprint

Grok’s upcoming rollout to Tesla vehicles adds to a growing business relationship between Tesla and xAI. Earlier this year, Tesla disclosed that it generated $198.3 million in revenue from commercial, consulting, and support agreements with xAI, as noted in a report from Bloomberg News. A large portion of that amount, however, came from the sale of Megapack energy storage systems to the artificial intelligence startup.

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In July 2023, Musk polled X users about whether Tesla should invest $5 billion in xAI. While no formal investment has been made so far, 68% of poll participants voted yes, and Musk has since stated that the idea would be discussed with Tesla’s board.

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