Connect with us

News

Relativity’s first 3D-printed rocket aims to debut a new rocket fuel

Published

on

Relativity can almost taste the vacuum of space. A substantial amount of work remains, but the startup continues to defy expectations with its relentless and methodical push towards the first orbital launch of a 3D-printed rocket.

Founded in 2015, the Los Angeles-based aerospace company has taken its few years of obligatory delays in stride while pursuing a 2020 debut for its (relatively) small Terran 1 rocket. In a world with dozens of serious rocket startups, missing one’s initial launch target is practically a rite of passage – the path to orbit is never as straight and bump-free as the highway on-ramps that are often promised in pitch decks. Relativity Space, however, is no average rocket startup.

Save for SpaceX, which operates in a league of its own, no other private rocket startup has come close to matching the $1.3 billion Relativity has raised to develop Terran 1 and the much larger Terran R. More importantly, in a recent interview with Aviation Week, CEO Tim Ellis (a former Blue Origin engineer) revealed that the company could be “weeks away” from the first launch of Terran 1, a rocket that is 85% 3D-printed by mass and could simultaneously debut a new kind of rocket fuel.

A small Florida launch pad is abuzz with activity as Relativity Space speeds towards its first 3D-printed rocket launch. (Richard Angle)

Once fully assembled, Terran 1 – weighing around 9.3 tons (~20,500 lb) empty and measuring 33.5 meters (110 ft) tall – will be the largest metal 3D-printed object in the history of the technology. From that perspective, it’s hardly surprising that Relativity Space is a few years behind schedule. In fact, it’s odd that the startup isn’t more delayed, and it’s even more impressive that Terran 1’s first launch campaign has gone as smoothly as it has.

Slow, Smooth and Fast

Terran 1 Flight 1’s booster stage and upper stage both arrived at the company’s leased Cape Canaveral Space Force Station LC-16 pad sometime in May 2022. Terran 1’s first stage came directly from the California factory. The second stage (S2), however, first shipped to a Mississippi test stand a few months prior and, on its first try, completed a full-duration multi-minute static fire test known as a mission duty cycle (MDC) – about as close as it’s possible to get to replicating orbital upper stage operations on the ground. The flawless MDC was preceded by a number of simpler precursor tests, of course, but the rocket performed more or less as expected throughout the entire qualification program. If Terran’s second stage ignites again, it’ll be at the edge of space.

Advertisement
Terran 1’s 3D-printed nosecone and second stage patiently await the end of first stage testing. (Richard Angle)

Since June, the critical path for Terran 1’s launch debut has thus been qualifying the first finished Terran booster. Rather than modify its Mississippi test facilities, Relativity decided to temporarily modify its heavily upgraded LC-16 pad to support booster qualification testing. Thanks to the heroic work of a shockingly small team of five people, the pad was ready to kick off testing as soon as the Terran 1 booster arrived in Florida. Even more surprisingly, senior manager Lorenzo Locante says that LC-16 – practically a new pad after Relativity’s extensive modifications – has “performed perfectly” during every booster qualification test attempted thus far.

That testing has included pneumatic proofing (an ambient-temperature gas pressure test), possible cryogenic proof tests, multiple rounds of propellant loading, preignition testing of its nine Aeon engines, and multiple spin-start tests (the last step before static fire testing) with the same engines. Given that LC-16 and Terran 1 must handle cryogenic oxidizer (liquid oxygen) and cryogenic fuel (liquid methane), which can easily create a flammable and bomb-like mixture of gases from even the smallest of leaks, it’s difficult to emphasize just how difficult it is to ensure that a complex launch pad and rocket perform nominally during their first joint testing.

Terran 1’s booster prepares for static fire testing on July 12th. (Richard Angle)
Terran 1’s first nine-engine spin-start test, July 21st. (Relativity)

According to engineers onsite during a private Teslarati tour of Relativity’s Florida launch facilities, Terran 1 S1’s next goal is to fully ignite its Aeon engines. After one or more successful static fires, the booster will be integrated with the upper stage and nosecone for a final full-duration static fire test that will also double as a full wet dress rehearsal (WDR). Testing the fully-integrated Terran 1 rocket will only be possible once LC-16’s full strongback and launch mount (also known as a transporter/erector) is completed, but that final piece of the puzzle should be ready any day now.

De Terra Ad Astra

The coming weeks will likely be some of the company’s riskiest and most difficult yet. If the rocket and LC-16 continue to operate as smoothly as they have been, however, there’s a nonzero chance that Terran 1 could beat the likes of SpaceX (Starship), Blue Origin (New Glenn), and the United Launch Alliance (Vulcan Centaur) to the punch to become the first methane and oxygen-fueled rocket in history to attempt an orbital launch.*

*While SpaceX’s Starship is technically the first large-scale suborbital methalox rocket to attempt (and complete) a launch, there has never been an orbital methalox launch attempt.

Capable of carrying up to 1.25 tons (~2750 lb) to low Earth orbit for as little as $12 million, Terran 1 also has a shot at becoming the first new privately-developed 1-ton-class rocket of any kind to successfully reach orbit. On that front, though, Relativity is in a neck-and-neck race with Firefly Aerospace and ABL Space, both of which intend to launch similarly-sized rockets at some point in the next few months. It’s never been less clear who will cross the finish line first but one would be hard-pressed to count Relativity out.

Advertisement
Relativity’s Launch Control Center will support Terran 1’s first booster static fire test in the very near future. (Richard Angle)

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

News

Tesla removes Model S and X custom orders as sunset officially begins

In a significant development that marks the beginning of the end for two of its longest-running models, Tesla has removed the custom order configurator for the Model S sedan and Model X SUV from its website.

Published

on

Credit: Tesla

Tesla has officially started the “honorable discharge” of the Model S and Model X with a massive move, removing the two vehicles from Custom Orders and only offering inventory options.

It is the latest move Tesla has made to pull the Model S and Model X from its lineup, a decision CEO Elon Musk announced during its last quarterly earnings call.

Tesla brings closure to flagship ‘sentimental’ models, Musk confirms

In a significant development that marks the beginning of the end for two of its longest-running models, Tesla has removed the custom order configurator for the Model S sedan and Model X SUV from its website.

As of April 1, visitors to tesla.com/model-s and tesla.com/modelx are now redirected exclusively to limited inventory listings rather than a design studio, allowing buyers to select paint, wheels, interior options, or performance upgrades. Only pre-built vehicles currently in stock are available for purchase or lease.

Tesla CEO Elon Musk confirmed the change directly on X, posting: “Custom orders of the Tesla Model S & X have come to an end. All that’s left are some in inventory.”

We will have an official ceremony to mark the end of an era.” Accompanying the statement was a throwback photo from the Model S production launch in 2012, underscoring the emotional weight of the decision.

Musk had first signaled the phase-out during the company’s Q4 2025 earnings call in January, describing it as time for an “honorable discharge” of the programs to free up resources at the Fremont factory for Optimus humanoid robot production and autonomous vehicle initiatives.

The Model S, introduced in 2012, and the Model X, which followed in 2015, were instrumental in establishing Tesla as a premium electric vehicle leader.

The sedan offered class-leading range and acceleration, while the SUV’s signature falcon-wing doors became an iconic feature. Together, they proved EVs could compete in the luxury segment. Yet sales volumes have dwindled in recent years as Tesla prioritized higher-volume Model 3 and Model Y vehicles.

The flagships now represent a tiny fraction of overall deliveries, making continued custom production inefficient as the company accelerates toward robotaxis and next-generation platforms.

Prospective buyers are urged to act quickly. Remaining U.S. inventory vehicles—some nearly new—may include incentives such as lifetime free Supercharging, Full Self-Driving (Supervised) capability, and premium connectivity, depending on configuration.

Leasing options start around $1,699 per month for select Model X units, though exact pricing and availability fluctuate. International markets, including Europe and China, have already seen similar restrictions in recent months.

The move aligns with Tesla’s broader strategy to streamline its lineup and redirect manufacturing capacity toward autonomy and AI-driven products. While some enthusiasts lament the loss of personalization, the company views the transition as necessary progress.

Tesla has indicated that once the current inventory sells out, new Model S and Model X vehicles will no longer be offered.

For loyal owners and fans, the promised “official ceremony” may provide a fitting send-off. In the meantime, the website change serves as a clear signal: the era of bespoke flagship Teslas has quietly concluded, and the focus has fully shifted to the future.

Continue Reading

Elon Musk

SpaceX files confidentially for IPO that will rewrite the record books

SpaceX files confidentially for a record-breaking IPO targeting a $1.75T valuation and $80B raise, driven by Starlink growth and its xAI merger.

Published

on

By

Elon Musk’s rocket and satellite company submitted its draft registration to the U.S. Securities and Exchange Commission today for an initial public offering, targeting June at a $1.75 trillion valuation. This would be the largest in history.

SpaceX has filed confidentially with the SEC, first reported by Bloomberg. SpaceX would be valued above every S&P 500 company except Nvidia, Apple, Alphabet, Microsoft, and Amazon.

The filing uses a confidential process that allows companies to work through SEC disclosures privately before initiating a public roadshow. With a June target, official details through a formal prospectus is expected to go public in April or early May, after which SpaceX must wait at least 15 days before beginning investor marketing.

SpaceX IPO is coming, CEO Elon Musk confirms

While SpaceX is best known for its Falcon 9 and Starship rockets, the $1.75 trillion valuation is anchored by Starlink, its satellite internet service. Starlink ended 2025 with 9.2 million subscribers and over $10 billion in revenue, which is a figure analysts project could reach a staggering $24 billion by the end of 2026. A February all-stock merger with xAI, Musk’s artificial intelligence venture, further boosted the valuation.

SpaceX officially acquires xAI, merging rockets with AI expertise

Bank of America, Goldman Sachs, JPMorgan Chase, and Morgan Stanley are lined up as senior underwriters. SpaceX is also considering a dual-class share structure to preserve insider voting control, and plans to allocate up to 30% of shares to retail investors, which is roughly three times the typical norm.

Continue Reading

Elon Musk

Elon Musk hints at “official ceremony” with throwback photo to close Tesla Model S, Model X chapter

Elon Musk promises an official ceremony to mark the end of Tesla Model S and Model X production.

Published

on

By

lon Musk at the Tesla Model S production launch at the Fremont factory, June 2012. Photo shared by Musk on X, March 2026.

Tesla has officially begun winding down production of the Model S and Model X, sending farewell emails to U.S. customers on March 27 and updating the website to reflect the end of the line. Shoppers visiting Tesla.com now find only a limited set of Model S and Model X inventory units available for purchase, with no option to configure  a new factory build. The move formalizes what CEO Elon Musk announced on the company’s Q4 2025 earnings call in January, when he said it was “time to basically bring the Model S and X programs to an end with an honorable discharge.”

Musk posted on X a throwback photo of himself speaking at the Model S production launch in 2012, and noting “We will have an official ceremony to mark the ending of an era. I love those cars.”

The mention of an official ceremony is notable. Tesla has not held a formal farewell event for a vehicle before, and Musk’s wording suggests this will be something deliberate rather than a quiet line shutdown. Given that Musk’s X post shows a photo of him on stage with a microphone in front of an audience at the Fremont factory, it wouldn’t be too far-fetched to expect a closing ceremony to take place at the same location. Perhaps? Whether it becomes a public event, a private gathering for employees, or a livestreamed moment on X remains to be seen.

The Model S first went on sale nearly fifteen years ago and was Tesla’s first fully in-house designed vehicle, proving that an electric car could be fast, desirable, and capable of long distance on a single charge. The Model X followed in 2015, turning heads with its unmistakable and distinctive falcon-wing doors, while becoming one of the first all-electric SUVs on the market. Tesla’s two flagship vehicles would ultimately push legacy automakers to take all-electric transportation seriously and help fund development of the more affordable Model 3 and Model Y.

By 2025, however, both models had been reduced to a rounding error in Tesla’s sales figures. Musk was direct about what comes next, stating “We are going to convert that production space to an Optimus factory. It’s part of our overall shift to an autonomous future.”

Elon Musk’s $10 Trillion robot: Inside Tesla’s push to mass produce Optimus

That shift is already underway. Tesla officially started Optimus Gen 3 production at its Fremont factory in January 2026, with the line targeting a run rate of one million units per year. The Gen 3 robot features 22 degrees of freedom per hand, runs on Tesla’s AI5 chip, and shares the same neural network architecture as Full Self-Driving. A dedicated Optimus factory at Gigafactory Texas is also under construction, with a planned annual capacity of 10 million units. The production lines that once built the Model S and Model X are being converted to support that ramp.

Tesla confirmed it will continue to support existing owners with service, software updates, and parts for as long as people own the vehicles. For buyers still interested in a new example, remaining U.S. inventory is discounted and the window is closing fast.

Continue Reading