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SpaceX has finally begun filling Starship’s orbital launch site fuel tanks

With Starship fully stacked in the background, SpaceX has finally begun methane deliveries to Starbase's orbital launch pad. (NASASpaceflight - bocachicagal)

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5 years ago

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Almost five months after SpaceX began the process of filling and testing the first custom-built propellant storage system for Starship, the largest rocket ever built, the company has finally begun to fill the fuel half of the ‘tank farm’.

SpaceX began delivering truckloads of liquid nitrogen (LN2) to the LN2 and liquid oxygen (LOx) sections of the tank farm in mid-September 2021, well before the farm was anywhere close to completion. In about a month, SpaceX accepted ~60 LN2 deliveries – enough to partially fill one of the farm’s seven cryogenic tanks. Instead of some operational purpose, that LN2 was likely used to clean and partially proof the farm’s three LOx tanks. Just two weeks later, the orbital tank farm received its first LOx deliveries.

At the time, mere days after the basic structure of the main tank farm storage system was effectively completed, most figured that it would take SpaceX about as long to clean, proof, and begin filling the farm’s two liquid methane tanks. That would not be the case.

SpaceX installed the second of the farm’s two vertical SpaceX-built cryogenic liquid methane (LCH4) tanks in mid-October 2021. All seven cryogenic tanks had ‘sleeves’ – designed to be filled with foam insulation – installed by the end of the month, effectively completing the farm’s basic structure half a year after assembly began. However, around the same time, SpaceX also installed two horizontal tanks that were also identified as LCH4 storage – giving the overall tank farm far more fuel storage than its oxidizer (LOx) tanks could match. Starship’s Raptor engines burn about 3.55 kilograms of LOx for every 1 kilogram of LCH4.

As work on the vertical LCH4 tanks appeared to slow to a crawl, it took until December 2021 for SpaceX to begin cleaning and proofing the farm’s horizontal LCH4 tanks with liquid nitrogen. By that time, a rough unofficial narrative had been constructed to explain the lack of progress on the farm’s fuel half. Namely, in an excellent Twitter thread, CSI Starbase made a strong case that SpaceX appeared to have designed the first orbital-class Starship tank farm – a compact and pleasingly symmetric set of eight vertical storage tanks – without taking into consideration rudimentary Texas regulations for the storage of liquid natural gas and methane. By all appearances, that conclusion was correct, as the farm was visibly violating several rules – namely the requirements that all LCH4 storage be surrounded by six-foot-tall retaining walls and that all associated plumbing not be situated under power cabling.

As it exists, the LCH4 side of the vertical tank farm violates both of those rules and it’s not obvious that there is actually enough space between the two vertical methane tanks to build a retaining wall with two feet of horizontal clearance. It’s possible that the situation is more complex and that SpaceX intentionally broke those rules or was pursuing an exception to them but the end result was that those vertical LCH4 tanks have yet to be finished, let alone cleaned or proof tested. Instead, SpaceX appears to have fully refocused on horizontal tanks and most recently tore down a dirt berm beside them and began preparing foundations for at least two or three more.

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Those horizontal tanks appear to store about 1000 cubic meters (~35,000 ft^3) of LCH4, while the vertical tanks would have stored about 1800 m^3. To fully replace them, SpaceX will need approximately four horizontal tanks – two more in addition to the two already installed. Thankfully, SpaceX has finally begun filling the already installed tanks while it works to expand the methane farm, beginning with three truckloads on the very first day – February 13th, 2022.

The orbital tank farm was seriously put through its paces for the first time during Super Heavy B4 cryoproof testing in December 2021. (NASASpaceflight)

To fill the two existing tanks, which may store enough methane to fuel a stacked Starship and Super Heavy about 4/5ths of the way, SpaceX will need around 40-50 more tanker deliveries. Since last November, SpaceX has completed more than 320 liquid nitrogen and 200 liquid oxygen deliveries – equivalent to about 6700 tons (~14.8M lb) of LN2 and 4200 tons (~9.3M lb) of LOx. If SpaceX maintains that average and focuses entirely on LCH4, the two horizontal tanks could be filled to the brim before the end of February.

Having a substantial amount of LCH4 stored at the orbital tank farm will finally allow SpaceX to attempt the first major wet dress rehearsals (WDRs) and, more importantly, the first full static fires with flightworthy Super Heavy booster prototypes. Of course, a tank farm with full supplies of LOx, LCH4, LN2, and their gaseous equivalents is also a necessity for the first orbital Starship launch attempt, which has most recently slipped from a target of mid-2021 to no earlier than (NET) Q2 2022, pending regulatory approval.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Elon Musk and Trump are closer than ever, and Tesla could be the big winner

Elon Musk sat beside Trump as AI leaders signed a voluntary White House safety accord.

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2 hours ago

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September 29, 2026

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Elon Musk had the seat right next to President Donald Trump on Tuesday as the White House hosted the leaders of America’s biggest artificial intelligence companies for a lunch that ended with a voluntary industry accord on AI safety.

A seating chart Trump posted on Truth Social placed Musk at the president’s left in the East Room, with Nvidia CEO Jensen Huang on his right, according to an Associated Press reporter. Anthropic CEO Dario Amodei, OpenAI President Greg Brockman, Meta’s Mark Zuckerberg, Google’s Sundar Pichai, Microsoft’s Satya Nadella and Amazon founder Jeff Bezos also attended, along with Vice President JD Vance and House Speaker Mike Johnson.

After the lunch, Trump told reporters outside the West Wing that the executives had signed “The White House Accord on Superintelligence: A Joint Commitment on Frontier SI Responsibilities.” Johnson described it as a voluntary statement of principles built on “robust internal controls and layers of internal and external review,” while Zuckerberg said company boards would independently review reports from outside auditors. Trump called the document “morally binding,” said he would name a new AI czar within days, and signed an executive order formally renaming artificial intelligence “super intelligence,” CNBC reported.

Musk was not in the room for Tesla alone. Since SpaceX absorbed xAI, he runs the company behind Grok and one of the largest AI training operations anywhere. On September 25, he said another 220,000 Nvidia GB300 chips would come online at Colossus 2 within a week, with more expected in November and December.

SpaceX confirms third massive compute deal at Colossus data center

 

Musk also used the trip to restate his energy ambitions. “SpaceX is aiming together with Tesla to do 200 gigawatts of solar production per year,” he said at an event in Washington. It is the same combined target he laid out that feeds directly into Terafab, the Tesla and SpaceX chip venture that will need enormous amounts of power.

The showing between Musk and Trump has come a long way, since the two had the very public split in mid 2025 after Musk opposed the “Big Beautiful Bill” and left DOGE. They reconciled at Charlie Kirk’s memorial that September, and Trump later called their relationship “good”. Since then, Musk has joined Trump’s China delegation in May and attended last week’s White House state dinner for Chinese President Xi Jinping.

For Tesla, that access to government official could pay dividends. As Teslarati noted in January, federal autonomy rules, NHTSA oversight and a single national standard for driverless vehicles all run through an administration Musk can more easily reach directly as Tesla works to scale Robotaxi and Cybercab beyond Texas.

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Elon Musk

Tesla Roadster’s new patent preps white-knuckle speeds, keeping it grounded

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16 hours ago

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September 29, 2026

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Credit: @BLKMDL3/Twitter

Ahead of its highly anticipated unveiling, Tesla’s upcoming Roadster received a new patent that aims to keep it grounded while enabling white-knuckle speeds.

The patent, which was granted on September 29, is titled “Electric Car Fan,” bluntly stating its design but not its purpose, which is further detailed in the text of the application. Interestingly, it comes two weeks before the Roadster event, which was delayed due to unfavorable weather on Thursday, which could cause issues, as Tesla revealed the event must be held outdoors.

The purpose is to solve a problem that is relatively unique to high-performance electric cars. Instant motor torque is useless if the tires cannot plant that force, and conventional wings and underbody tunnels generate downforce only when air is already rushing past the car. At launch, in slow corners, and under hard braking from modest speed, passive aerodynamic additions contribute essentially very little to downforce.

Tesla’s filing says that its fans can produce the downforce needed, independent of vehicle velocity, then ease off so the same hardware does not pile on drag at highway speeds, an issue that can come from excessive body modifications.

The hardware outlined in the patent is a ducted-fan package that is placed into the rear of the vehicle. An underbody inlet between the rear wheels feeds a duct that rises to a wide outlet in the diffuser. In that outlet are four axial fans, which are divided by vertical strakes. They will pull air from under the floor and press the chassis onto the pavement.

The language in the patent claims it can cut drag rather than add to it while simultaneously increasing downforce.

Tesla Roadster event requires restricted airspace, and the FAA obliges

The fans run from the high-voltage battery and a vehicle control system, so output can be modulated rather than left on as a fixed penalty.

There are additional strengths that can come from this design, like extra tire load at low speed, which can contribute to even more face-melting acceleration rates, decrease stopping distance, and sharper turn-in before a wing has air to work with. Adjustable fan speed lets the car add grip only when needed, so it can be catered to the force of a turn or acceleration.

These designs were previously used, and banned, in some competitive settings. The Brabham BT46B was banned in F1 competition for using a similar fan design and being labeled as too effective.

Tesla still lists the Roadster as having a sub-two-second 0-60 MPH time and a 250-plus-MPH top speed, and there are expectations for a SpaceX cold-gas thruster package that could not only increase acceleration but potentially cause the vehicle to hover.

It is important to note that a patent is not a production part, and packaging four fans in a rear diffuser, managing noise, and potential debris are all things Tesla must consider. With that being said, the patent being granted shows Tesla is designing the Roadster to go fast, but it is also attempting to use unique strategies to combat any issues it might have at those speeds.

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Investor's Corner

Tesla showrooms picked clean ahead of Q3 end as demand looks strong

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17 hours ago

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September 29, 2026

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Credit: @thaichiminh1907/X

Tesla (NASDAQ: TSLA) showrooms have been picked clean ahead of the end of the third quarter of the year, as demand looks to be strong and delivery estimates for new vehicles are pushed into late 2026 and early 2027.

Tesla appears to have sold out of many of its Model 3 and Model Y trim levels in the United States, as only the Model Y RWD and Model Y All-Wheel-Drive are available for delivery before the end of the year.

Additionally, many showrooms are either completely empty or void of all but just one demo unit within the buildings themselves in an effort to bolster what could be one of Tesla’s best quarters in vehicle deliveries in recent memory.

Additionally, when I spoke to the guys at Tesla Mechanicsburg two weeks ago, when I returned the Model Y L, their third hauler of the week had just arrived, and every vehicle on it, along with every vehicle in their delivery lot, was accounted for and had a name attached to it for delivery.

Tesla saw a 25 percent increase in deliveries in Q2 compared to the same quarter the year before. The vast majority of the 480,126 units it delivered, 467,762 vehicles to be exact, were the Model 3 and Model Y.

In Q3 2025, Tesla delivered 497,099 vehicles, once again a figure that was dominated by the company’s two mass-market vehicles. Analysts have unusually wide predictions for this quarter, likely because so many firms missed the Q2 delivery figure by such a substantial margin; Wall Street predicted 408,000 cars, while Tesla delivered 480,000.

Goldman Sachs has Tesla slotted for 435,000 deliveries in Q3, while JPMorgan said it anticipates 482,000. The median guess is about 449,000 deliveries for Q3.

Interested in ordering a Tesla? Use my referral code for three free months of Full Self-Driving (Supervised) here.

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