Connect with us

News

SpaceX has finally begun filling Starship’s orbital launch site fuel tanks

With Starship fully stacked in the background, SpaceX has finally begun methane deliveries to Starbase's orbital launch pad. (NASASpaceflight - bocachicagal)

Published

on

Almost five months after SpaceX began the process of filling and testing the first custom-built propellant storage system for Starship, the largest rocket ever built, the company has finally begun to fill the fuel half of the ‘tank farm’.

SpaceX began delivering truckloads of liquid nitrogen (LN2) to the LN2 and liquid oxygen (LOx) sections of the tank farm in mid-September 2021, well before the farm was anywhere close to completion. In about a month, SpaceX accepted ~60 LN2 deliveries – enough to partially fill one of the farm’s seven cryogenic tanks. Instead of some operational purpose, that LN2 was likely used to clean and partially proof the farm’s three LOx tanks. Just two weeks later, the orbital tank farm received its first LOx deliveries.

At the time, mere days after the basic structure of the main tank farm storage system was effectively completed, most figured that it would take SpaceX about as long to clean, proof, and begin filling the farm’s two liquid methane tanks. That would not be the case.

SpaceX installed the second of the farm’s two vertical SpaceX-built cryogenic liquid methane (LCH4) tanks in mid-October 2021. All seven cryogenic tanks had ‘sleeves’ – designed to be filled with foam insulation – installed by the end of the month, effectively completing the farm’s basic structure half a year after assembly began. However, around the same time, SpaceX also installed two horizontal tanks that were also identified as LCH4 storage – giving the overall tank farm far more fuel storage than its oxidizer (LOx) tanks could match. Starship’s Raptor engines burn about 3.55 kilograms of LOx for every 1 kilogram of LCH4.

Advertisement

As work on the vertical LCH4 tanks appeared to slow to a crawl, it took until December 2021 for SpaceX to begin cleaning and proofing the farm’s horizontal LCH4 tanks with liquid nitrogen. By that time, a rough unofficial narrative had been constructed to explain the lack of progress on the farm’s fuel half. Namely, in an excellent Twitter thread, CSI Starbase made a strong case that SpaceX appeared to have designed the first orbital-class Starship tank farm – a compact and pleasingly symmetric set of eight vertical storage tanks – without taking into consideration rudimentary Texas regulations for the storage of liquid natural gas and methane. By all appearances, that conclusion was correct, as the farm was visibly violating several rules – namely the requirements that all LCH4 storage be surrounded by six-foot-tall retaining walls and that all associated plumbing not be situated under power cabling.

As it exists, the LCH4 side of the vertical tank farm violates both of those rules and it’s not obvious that there is actually enough space between the two vertical methane tanks to build a retaining wall with two feet of horizontal clearance. It’s possible that the situation is more complex and that SpaceX intentionally broke those rules or was pursuing an exception to them but the end result was that those vertical LCH4 tanks have yet to be finished, let alone cleaned or proof tested. Instead, SpaceX appears to have fully refocused on horizontal tanks and most recently tore down a dirt berm beside them and began preparing foundations for at least two or three more.

Those horizontal tanks appear to store about 1000 cubic meters (~35,000 ft^3) of LCH4, while the vertical tanks would have stored about 1800 m^3. To fully replace them, SpaceX will need approximately four horizontal tanks – two more in addition to the two already installed. Thankfully, SpaceX has finally begun filling the already installed tanks while it works to expand the methane farm, beginning with three truckloads on the very first day – February 13th, 2022.

The orbital tank farm was seriously put through its paces for the first time during Super Heavy B4 cryoproof testing in December 2021. (NASASpaceflight)

To fill the two existing tanks, which may store enough methane to fuel a stacked Starship and Super Heavy about 4/5ths of the way, SpaceX will need around 40-50 more tanker deliveries. Since last November, SpaceX has completed more than 320 liquid nitrogen and 200 liquid oxygen deliveries – equivalent to about 6700 tons (~14.8M lb) of LN2 and 4200 tons (~9.3M lb) of LOx. If SpaceX maintains that average and focuses entirely on LCH4, the two horizontal tanks could be filled to the brim before the end of February.

Having a substantial amount of LCH4 stored at the orbital tank farm will finally allow SpaceX to attempt the first major wet dress rehearsals (WDRs) and, more importantly, the first full static fires with flightworthy Super Heavy booster prototypes. Of course, a tank farm with full supplies of LOx, LCH4, LN2, and their gaseous equivalents is also a necessity for the first orbital Starship launch attempt, which has most recently slipped from a target of mid-2021 to no earlier than (NET) Q2 2022, pending regulatory approval.

Advertisement

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

News

Tesla plans production boost at Giga Berlin following rebound in Europe

Published

on

Credit: Andre Thierig | X

Tesla plans to boost production at its Gigafactory Berlin plant in Germany following a sharp rebound in sales and demand in Europe after a softer 2025.

The plans put Tesla in a better position to compete with strengthening companies in Europe and potentially other markets; demand indicators show Tesla is much better off than in 2025.

Last year was a tough year for Tesla in terms of overall demand in Europe. The company produced over 200,000 vehicles at the German plant last year, a soft figure compared to the 375,000 vehicles Tesla lists as its current capacity at the factory.

Tesla’s overall European sales dropped significantly last year due to a variety of factors. However, sales are rebounding, and demand is strong once again, and only getting stronger. Tesla is now planning to bump production of Model Y vehicles at Giga Berlin upward by about 20 percent. It will also bring 1,000 new jobs to the plant.

Tesla confirmed the details of its planned production expansion in Germany this morning. It is a strategy to keep up with strengthening demand.

In Q1, Tesla saw a record 61,000 vehicles produced at Giga Berlin. European registrations rebounded sharply, with Model Y seeing 117 percent increases in March 2026 compared to last year. Germany alone saw stark increases, with a quadrupling in registrations to 9,252 units.

This trend continued in other key European markets, including France, Denmark and Sweden. Tesla registrations were up over 46 percent in some of these markets, and Model Y continued its trend as a top BEV in the market.

Demand has been recovering strongly in 2026, giving Tesla a reason to expand production efforts at the factory. These increases signal management’s confidence in sustained or growing European pull for Berlin-built vehicles.

Continue Reading

News

Tesla and driver sued by family of woman killed in Texas crash: what we know

Published

on

Credit: CNBC

Tesla is being sued by the family of the woman who was killed in a Texas crash involving a Model 3. The driver, who is also being sued, claimed the vehicle was operating on Autopilot mode, but Tesla executives have come out challenging that claim, stating that the driver of the vehicle overrode the system.

The lawsuit was filed by 76-year-old Martha Avila’s daughter and her husband, who allege a “design defect” involving a Tesla and a failure to warn. The suit alleges negligence against Tesla and the driver, Michael Butler.

Butler “stated he was operating with an automated driving assistance system engaged at the time of the crash,” the Harris County Sheriff’s Office said in a statement. He showed no signs of intoxication and was cooperative, the Sheriff’s Office said, according to NBC News.

Just after reports of the crash and numerous headlines that immediately blamed Tesla’s Autopilot suite, both Tesla CEO Elon Musk and Head of AI Ashok Elluswamy challenged that. Musk said the crash made “no sense” given that Tesla Autopilot and Full Self-Driving do not travel at the speeds the door cameras captured the car traveling at, which Tesla says was 73 MPH.

Tesla finally clarifies fatal Texas crash, confirms driver manually overrode acceleration

Elluswamy also revealed that Tesla data showed Butler overrode the system by pressing the accelerator to 100%, and that the pedal was compressed fully even after the car had crashed. Tesla has not released this data to the public, likely because it is communicating with agencies like the NHTSA on an investigation.

The suit uses a Washington Post analysis of government data that “identified at least 17 fatal incidents linked to Tesla Autopilot.”

This is far from the first time an accident has been blamed on Autopilot. A fatal crash in Texas was blamed on Autopilot several years ago, but when Tesla released data to the NTSB, which was investigating the crash, Autopilot was not available where the crash occurred, and Autosteer was never enabled, meaning the car was manually controlled at the time of the accident.

More information on the accident will be released as Tesla works with agencies to find the cause of the crash. From personal experience, it is hard to imagine Tesla Autopilot or FSD operating in this manner. It drives sometimes too cautiously in residential areas in parking lots, at least in my experience. Speeding happens, but at this rate in this type of area, it is hard to believe.

We look forward to more details being released with time.

Continue Reading

Cybertruck

Tesla Cybertruck is officially the safest pickup, IIHS says

Published

on

Credit: Tesla

The Insurance Institute for Highway Safety (IIHS) has awarded the 2025-2026 Tesla Cybertruck crew cab pickup its highest honor: Top Safety Pick+. This marks the Cybertruck as the only full-size pickup to achieve this distinction in recent evaluations.

The award applies specifically to vehicles built after April 2025, following structural upgrades including front underbody reinforcements and footwell modifications.

These changes enabled strong performance in updated crash tests. The Cybertruck earned “Good” ratings in the small overlap front (driver and passenger sides), updated moderate overlap front, and updated side tests—core requirements for the Top Safety Pick+ designation.

It also secured acceptable or good headlights across trims and a “Good” rating for its standard front crash prevention system in pedestrian scenarios, along with acceptable or good performance in vehicle-to-vehicle testing.

The Cybertruck avoided every single pedestrian collision, including:

  • Daytime child crossing
  • Nightitime adult crossing
  • Night parallel adult

In the large pickup category, competitors such as the Toyota Tundra received only a standard Top Safety Pick, while the Ford F-150 and Ram 1500 did not qualify for either award. This positions the Cybertruck as a standout in occupant protection and crash avoidance among its peers.

Credit: IIHS

Ironically, the same vehicle celebrated for superior U.S. safety performance remains banned from public roads in the United Kingdom and much of Europe. Regulators there cite the Cybertruck’s sharp external edges and highly rigid stainless-steel construction as failing pedestrian-protection standards. European and UK rules require rounded surfaces on protruding parts to minimize injury risk in collisions with vulnerable road users.

Critics also point to the truck’s substantial weight and unyielding body structure, which some argue could transfer more force to other vehicles or pedestrians rather than absorbing it.

Tesla’s engineering philosophy underpins the Cybertruck’s strong IIHS results. The vehicle features a distinctive stainless-steel exoskeleton made from ultra-hard 30X cold-rolled stainless steel. This provides exceptional structural rigidity and a robust safety cage that resists deformation in side impacts and rollovers.

Engineers designed integrated load paths to channel crash forces away from the occupant compartment while allowing controlled energy absorption in key zones. Post-April 2025 refinements to the front underbody further optimized performance in overlap crashes.

Complementing the passive structure is Tesla’s advanced active safety suite, including the standard Collision Avoidance Assist system with automatic emergency braking. This contributed directly to the vehicle’s strong front crash prevention scores. The skateboard platform and low center of gravity also enhance stability and handling, reducing the likelihood of certain crashes.

The IIHS recognition highlights how Tesla’s combination of high-strength materials, structural innovation, and software-driven safety systems can deliver top-tier protection in rigorous testing. While global regulatory differences on design and pedestrian interaction continue to limit the Cybertruck’s availability outside North America, its U.S. safety credentials set a new benchmark for full-size pickups.

Continue Reading