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SpaceX’s historic Crew Dragon spacecraft returned to dry land for reuse

SpaceX has safely returned historic Crew Dragon capsule C206 to dry land, setting the spacecraft up for a second launch as early as February 2021. (NASA - Bill Ingalls)

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Five days after becoming the first private spacecraft to successfully launch and land astronauts, as well as the first crewed spacecraft to land in the Gulf of Mexico, SpaceX safely returned historic Demo-2 Crew Dragon to dry land.

After a brief night in a Floridan port on the Gulf of Mexico, SpaceX recovery vessel GO Navigator pushed off, ultimately completing a several-day journey around the entirety of Florida before arriving at Port Canaveral on August 7th. One final lift onto dry land marked the true end of Crew Dragon capsule C206’s Demo-2 NASA astronaut launch debut, although astronauts Bob Behnken and Doug Hurley were technically extracted from the spacecraft and airlifted to NASA’s Houston facilities on August 2nd.

While, prior to Demo-2’s May 30th launch, it appeared that post-astronaut extraction recovery operations would not be of significant interest to NASA, things changed dramatically just a few days later. On June 3rd, a modification to SpaceX’s Commercial Crew contract with NASA revealed that the space agency had unexpectedly given the company permission to reuse Falcon 9 boosters – and Crew Dragon capsules, too – on astronaut launches planned as few as eight months in the future.

Five days after splashing down in the Gulf of Mexico, Crew Dragon capsule C206 arrived in Port Canaveral, Florida. (Richard Angle)

Given just how unexpected NASA’s (quasi) announcement was, many assumed that a clause that SpaceX could begin reusing Falcon 9 and Crew Dragon on Crew-2 (the second operational astronaut launch) meant that NASA would maybe consider the feat in 2021 or 2022. Instead, revealed in detail by both NASA and SpaceX officials over the course of several media events before, during, and after Crew Dragon’s first crewed reentry and splashdown, it quickly became clear that the plan was to reuse the Demo-2 Crew Dragon on Crew-2.

Crew Dragon was safed, secured, and brought aboard GO Navigator in a process that took several hours. (NASA – Bill Ingalls)

Scheduled as early as February 2021, Crew-2 is shorthand for SpaceX’s second operational astronaut launch to the International Space Station (ISS) and will follow directly in the footsteps of Crew-1, itself scheduled no earlier than (NET) late September. Given that NASA had apparently agreed to reuse the Demo-2 Crew Dragon before it had even returned to Earth (and thus before any inspections could be done), the space agency’s confidence in SpaceX must be at an all-time high.

Knowing NASA, though, that confidence is likely almost entirely based on fact and observations made over a decade of cooperation with SpaceX. With Crew Dragon capsule C206 safely in hand and back on dry land, SpaceX – alongside NASA – can begin an extensive inspection of the historic spacecraft. Building off of experience gained from Crew Dragon’s Demo-1 (C201) and In-Flight Abort (C205) test flights and recoveries, if capsule C206 look as good as SpaceX and NASA seem to think it will be, the inspection process could be a surprisingly short one.

The most important spacecraft in SpaceX’s history sails through the mouth of Port Canaveral aboard GO Navigator. (Richard Angle)

Once NASA officially qualifies Crew Dragon for operational astronaut launches, SpaceX teams will likely begin reassembling capsule C206 as soon as possible, completing any necessary repairs, replacements, or refurbishment along the way. If capsule C201’s processing is anything to go by, SpaceX may choose to perform some major integrated tests – possibly including a Super Draco abort thruster static fire – before giving the spacecraft the go-ahead to become the first reused crew capsule.

According to SpaceX engineer Kate Tice, the Crew Dragon refurbishment process will be quick relative to Cargo Dragon thanks to major design improvements, requiring six months or less between orbital flights. That means that future reuses should leave SpaceX and NASA plenty of schedule margin and Crew Dragon capsule C206 could potentially be ready to launch Crew-2 as early as late 2020.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla is improving Giga Berlin’s free “Giga Train” service for employees

With this initiative, Tesla aims to boost the number of Gigafactory Berlin employees commuting by rail while keeping the shuttle free for all riders.

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Credit: Jürgen Stegemann/LinkedIn

Tesla will expand its factory shuttle service in Germany beginning January 4, adding direct rail trips from Berlin Ostbahnhof to Giga Berlin-Brandenburg in Grünheide.

With this initiative, Tesla aims to boost the number of Gigafactory Berlin employees commuting by rail while keeping the shuttle free for all riders.

New shuttle route

As noted in a report from rbb24, the updated service, which will start January 4, will run between the Berlin Ostbahnhof East Station and the Erkner Station at the Gigafactory Berlin complex. Tesla stated that the timetable mirrors shift changes for the facility’s employees, and similar to before, the service will be completely free. The train will offer six direct trips per day as well.

“The service includes six daily trips, which also cover our shift times. The trains will run between Berlin Ostbahnhof (with a stop at Ostkreuz) and Erkner station to the Gigafactory,” Tesla Germany stated.

Even with construction continuing at Fangschleuse and Köpenick stations, the company said the route has been optimized to maintain a predictable 35-minute travel time. The update follows earlier phases of Tesla’s “Giga Train” program, which initially connected Erkner to the factory grounds before expanding to Berlin-Lichtenberg.

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Tesla pushes for majority rail commuting

Tesla began production at Grünheide in March 2022, and the factory’s workforce has since grown to around 11,500 employees, with an estimated 60% commuting from Berlin. The facility produces the Model Y, Tesla’s best-selling vehicle, for both Germany and other territories.

The company has repeatedly emphasized its goal of having more than half its staff use public transportation rather than cars, positioning the shuttle as a key part of that initiative. In keeping with the factory’s sustainability focus, Tesla continues to allow even non-employees to ride the shuttle free of charge, making it a broader mobility option for the area.

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Tesla Model 3 and Model Y dominate China’s real-world efficiency tests

The Tesla Model 3 posted 20.8 kWh/100 km while the Model Y followed closely at 21.8 kWh/100 km.

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Credit: Grok Imagine

Tesla’s Model 3 and Model Y once again led the field in a new real-world energy-consumption test conducted by China’s Autohome, outperforming numerous rival electric vehicles in controlled conditions. 

The results, which placed both Teslas in the top two spots, prompted Xiaomi CEO Lei Jun to acknowledge Tesla’s efficiency advantage while noting that his company’s vehicles will continue refining its own models to close the gap.

Tesla secures top efficiency results

Autohome’s evaluation placed all vehicles under identical conditions, such as a full 375-kg load, cabin temperature fixed at 24°C on automatic climate control, and a steady cruising speed of 120 km/h. In this environment, the Tesla Model 3 posted 20.8 kWh/100 km while the Model Y followed closely at 21.8 kWh/100 km, as noted in a Sina News report. 

These figures positioned Tesla’s vehicles firmly at the top of the ranking and highlighted their continued leadership in long-range efficiency. The test also highlighted how drivetrain optimization, software management, and aerodynamic profiles remain key differentiators in high-speed, cold-weather scenarios where many electric cars struggle to maintain low consumption.

Xiaomi’s Lei Jun pledges to continue learning from Tesla

Following the results, Xiaomi CEO Lei Jun noted that the Xiaomi SU7 actually performed well overall but naturally consumed more energy due to its larger C-segment footprint and higher specification. He reiterated that factors such as size and weight contributed to the difference in real-world consumption compared to Tesla. Still, the executive noted that Xiaomi will continue to learn from the veteran EV maker. 

“The Xiaomi SU7’s energy consumption performance is also very good; you can take a closer look. The fact that its test results are weaker than Tesla’s is partly due to objective reasons: the Xiaomi SU7 is a C-segment car, larger and with higher specifications, making it heavier and naturally increasing energy consumption. Of course, we will continue to learn from Tesla and further optimize its energy consumption performance!” Lei Jun wrote in a post on Weibo.

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Lei Jun has repeatedly described Tesla as the global benchmark for EV efficiency, previously stating that Xiaomi may require three to five years to match its leadership. He has also been very supportive of FSD, even testing the system in the United States.

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Elon Musk reveals what will make Optimus’ ridiculous production targets feasible

Musk recent post suggests that Tesla has a plan to attain Optimus’ production goals.

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Credit: Tesla Optimus/X

Elon Musk subtly teased Tesla’s strategy to achieve Optimus’ insane production volume targets. The CEO has shared his predictions about Optimus’ volume, and they are so ambitious that one would mistake them for science fiction.

Musk’s recent post on X, however, suggests that Tesla has a plan to attain Optimus’ production goals.

The highest volume product

Elon Musk has been pretty clear about the idea of Optimus being Tesla’s highest-volume product. During the Tesla 2025 Annual Shareholder Meeting, Musk stated that the humanoid robot will see “the fastest production ramp of any product of any large complex manufactured product ever,” starting with a one-million-per-year line at the Fremont Factory.

Following this, Musk stated that Giga Texas will receive a 10 million-per-year unit Optimus line. But even at this level, the Optimus ramp is just beginning, as the production of the humanoid robot will only accelerate from there. At some point, the CEO stated that a Mars location could even have a 100 million-unit-per-year production line, resulting in up to a billion Optimus robots being produced per year.

Self-replication is key

During the weekend, Musk posted a short message that hinted at Tesla’s Optimus strategy. “Optimus will be the Von Neumann probe,” the CEO wrote in his post. This short comment suggests that Tesla will not be relying on traditional production systems to make Optimus. The company probably won’t even hire humans to produce the humanoid robot at one point. Instead, Optimus robots could simply produce other Optimus robots, allowing them to self-replicate.

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The Von Neumann is a hypothetical self-replicating spacecraft proposed by the mathematician and physicist John von Neumann in the 1940s–1950s. The hypothetical machine in the concept would be able to travel to a new star system or location, land, mine, and extract raw materials from planets, asteroids, and moons as needed, use those materials to manufacture copies of itself, and launch the new copies toward other star systems. 

If Optimus could pull off this ambitious target, the humanoid robot would indeed be the highest volume product ever created. It could, as Musk predicted, really change the world.

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