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SpaceX Crew Dragon joins Falcon 9 for last mate before astronaut launch debut

SpaceX Crew Dragon arrives at Launch Complex 39A, May 15, 2020, in preparation for astronaut launch (Credit: NASA - Kim Shiflett, 05/15/20)

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NASA and SpaceX are less than two weeks away from the first crewed mission to launch from U.S. soil in nearly a decade. But there’s still work to do before the craft blasts off towards the International Space Station.

On Friday, May 15, the Crew Dragon spacecraft journeyed from a fueling facility at Cape Canaveral’s Air Force Station to launch pad 39A at NASA’s Kennedy Space Center. Tucked inside the SpaceX hangar, the craft will undergo testing and checkouts before being attached to it Falcon 9 launcher in a few days.

The Dragon was filled up with hypergolic fuel (hydrazine and nitrogen tetroxide), which its built-in escape system and onboard thrusters use to maneuver.

Liftoff is scheduled for May 27 at 4:33 p.m. EDT (2033 UTC). At that time, NASA astronauts Bob Behnken and Doug Hurley will rocket towards space, and synch up with the space station less than 24 hours later. During their time on orbit, the duo will put the Crew Dragon’s systems to the test.

Hurley will get to manually pilot the autonomous spacecraft, ensuring the control systems are working as expected. Then the spacecraft will begin the docking process. But before Dragon can attach itself to the space station, it has to be prepped for launch.

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This week, SpaceX crews will inspect the Dragon’s electrical and mechanical attachments before attaching it to the Falcon 9. Using a massive crane, the crew will hoist the Dragon onto the rocket. The duo will then be loaded onto SpaceX’s transporter and make the trek up to the launch pad.

Hurley and Behnken know this pad well. Both astronauts flew their previous missions after launching from this pad. The crew is set to make the trip to Kennedy this week, arriving on May 20. They’ve been in official mission quarantine since May 13, although the duo has quarantined with each other for several weeks now, with minimal contact with other non-essential staff members.

Once the Dragon and Falcon are on the launch pad, SpaceX engineers will take some time to inspect and examine the vehicles before putting the Falcon through some routine pre-launch testing, including a fueling run and a static fire test.

The next major hurdle before launch will be a flight readiness review, which will take place on May 21. If that goes as planned, there will be a final launch readiness review on May 25th. In the meantime, after they arrive at the launch site, Behnken and Hurley will undergo some last-minutes training, make sure their spacesuits are fitting correctly, and do a full launch practice run on Saturday, May 23.

According to NASA, there is still a lot of work to be done ahead of the May 27th launch date, but currently, everything is on schedule. Once on station, Behnken and Hurley will stay up to four months on the orbital outpost before returning to Earth.

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SpaceX readies to rescue astronauts from International Space Station

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Credit: SpaceX

SpaceX is readying to launch the Crew-10 mission this evening, which will bring home U.S. astronauts Butch Wilmore and Suni Williams, who have been stuck on the International Space Station for nine months.

SpaceX is working alongside NASA to bring the two astronauts home, and all systems and weather conditions are looking ideal to launch the mission this evening from the Kennedy Space Center in Florida.

Boeing was originally tasked with the rescue mission.

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The company sent a Starliner aircraft to the ISS in late September in an effort to bring Williams and Wilmore home. However, malfunctioning thrusters and other issues on the Starliner aircraft prevented NASA from giving the green light to the astronauts to board and come home.

SpaceX was then tasked with bringing the two home, and it appears they will be on their way shortly.

The launch was intended to occur on Wednesday, but a last-minute problem with the rocket’s ground systems forced SpaceX and NASA to delay until at least Friday. Things are looking more ideal for a launch this evening.

The launch is targeted for 7:03 p.m. ET, but another backup opportunity is available tomorrow, March 15, at 6:41 p.m.

SpaceX writes about the Dragon spacecraft that will be used for the mission:

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“The Dragon spacecraft supporting this mission previously flew NASA’s Crew-3Crew-5, and Crew-7 missions to and from the space station. This will be the second flight for the first stage booster supporting this mission, which previously launched the SES 03b mPOWER-e mission. Following stage separation, Falcon 9’s first stage will land on Landing Zone 1 (LZ-1) at Cape Canaveral Space Force Station.”

The mission will not only aim to bring the two astronauts who have been stranded for nine months home, but it will also conduct new research to prepare for human exploration beyond low-Earth orbit.

If Crew-10 launches at the planned time this evening, it will dock to the ISS at 11:30 p.m. ET on Saturday night.

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Texas awards SpaceX $17.3M grant to expand Bastrop tech hub

The grant will be used to to expand SpaceX’s Bastrop complex, which produces Starlink terminals.

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Credit: SpaceX

Texas Governor Greg Abbott announced Wednesday that SpaceX has received a $17.3 million grant from the Texas Semiconductor Innovation Fund. The grant will be used to expand SpaceX’s Bastrop complex. 

SpaceX’s Bastrop complex is headlined by its Starlink factory, which is currently capable of producing 15,000 dishes per day, as per a video published by the private space company on social media platform X.

The Grant

The investment is expected to develop SpaceX’s semiconductor research and development (R&D) and advanced packaging facility in Bastrop. The expansion is expected to create over 400 jobs and over $280 million in capital investment, as per a press release from the Office of the Texas Governor.

Bastrop’s Planned Expansion

SpaceX plans to grow its Bastrop site by one million square feet over the next three years, focusing on Starlink kit production, including advanced silicon components. The proposed project includes printed circuit boards (PCBs), a semiconductor failure analysis lab, and advanced packaging for panel level packaging (PLP). Once complete, SpaceX’s Bastrop facility will stand as the largest PCB and PLP facility in North America.

What They Are Saying

SpaceX President Gwynne Shotwell shared her appreciation for Texas’ support, saying, “Incredible innovation and high-tech manufacturing is happening in Texas as a direct result of Governor Abbott’s leadership and the Texas Semiconductor Innovation Fund initiative. We love Texas. SpaceX is investing hundreds of millions of dollars into our Bastrop facility. This grant will help continue to expand Bastrop’s manufacturing for Starlink to help connect even more people across the state and around the world with high-speed, low-latency internet.”

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Texas Governor Abbott also shared his thoughts on the matter: “Texas connects the nation and the world with the most advanced technologies manufactured right here in our great state. I congratulate SpaceX on their more than $280 million investment in this Texas-sized expansion of their semiconductor R&D and advanced packaging facility in Bastrop, which will be the largest of its kind in North America. 

“Working together with innovative industry leaders like SpaceX, Texas will continue to rank No. 1 for semiconductor research and high-tech manufacturing and secure critical domestic supply chains as we build a stronger, more prosperous Texas than ever before,” he said.

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Starship Flight 8: SpaceX nails Super Heavy booster catch but loses upper stage

Flight 8 ended with mixed results as SpaceX nailed another Super Heavy Booster catch while the upper stage experienced a rapid unscheduled disassembly.

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Credit: SpaceX/X

SpaceX launched its eighth Starship test flight on Thursday, March 6, 2025, from its Starbase facility in South Texas. The mission aimed to advance the reusable rocket system’s development with a third successful booster recovery and a planned satellite simulator deployment by the Starship upper stage.

Flight 8 ended with mixed results as the Starship upper stage experienced a rapid unscheduled disassembly during its ascent burn. The Super Heavy booster, however, returned successfully to Starbase’s launch tower.

Super Heavy Booster Achieves 3rd Successful Catch

The Super Heavy booster, designated Booster 15, roared to life at launch, propelling the 400-foot-tall Starship stack skyward. Less than three minutes after liftoff, it separated cleanly from the upper stage and began its descent back to Starbase. 

The booster executed a pinpoint landing, getting caught midair by the launch tower’s massive “chopstick” arms. This marked the third test flight where SpaceX was able to successfully recover a Super Heavy booster, a critical step toward reducing costs by reusing the rocket’s first stage. 

The crowd at South Padre Island, watching from across the water, erupted in cheers as the Super Heavy booster settled into the tower’s grasp.

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Starship Upper Stage Lost

The mission’s upper stage, known as Ship 34, faced a starkly different fate. Intended to deploy four mock Starlink satellites and splash down in the ocean about 66 minutes after launch, the spacecraft encountered trouble during its ascent. 

Videos posted on social media platform X showed Ship 34 disintegrating during its flight, echoing Flight 7’s upper-stage loss in January. SpaceX addressed the upper stage’s failure in a post on X

“During Starship’s ascent burn, the vehicle experienced a rapid unscheduled disassembly and contact was lost. Our team immediately began coordination with safety officials to implement pre-planned contingency responses. We will review the data from today’s flight test to better understand root cause. As always, success comes from what we learn, and today’s flight will offer additional lessons to improve Starship’s reliability,” SpaceX wrote in its post.

Watch SpaceX’s Starship Flight 8 livestream in the video below.

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