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SpaceX’s Mr Steven gains upgraded arms to catch its first Falcon 9 fairings

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SpaceX’s iconic Falcon 9 payload fairing recovery ship, known as Mr Steven, has been spotted in California’s Port of San Pedro having new arms installed with two cranes and a crew of SpaceX technicians. Aside from the sudden addition of dramatically different arm design, a large inflatable structure also took shape – seemingly overnight – right behind Mr Steven, the purpose of which is entirely unclear.

Incredibly, these massive new arms and their new equally large support struts and base plates have begun installation barely two weeks after Mr Steven took roost and had his old arms removed at SpaceX’s Berth 240 property. While the timeline of the arm and net upgrades – mentioned by CEO Elon Musk several weeks ago – was previously uncertain, the incredibly quick turnaround from old arm removal to new arm install suggests that SpaceX may, in fact, be aiming to have Mr Steven ready for recovery operations as early as Iridium-7, scheduled for launch on July 20th. In all likelihood, the fairing recovery vessel will be held up till the subsequent Vandenberg Air Force Base launch while a net with an area perhaps four times larger is custom-built for SpaceX.

A massive inflatable structure appeared out of nowhere at Berth 240 roughly four days after Teslarati photographer Pauline Acalin had last checked up on the facility. (Pauline Acalin)

Nevertheless, SpaceX’s speed rarely fails to surprise, and it’s entirely possible that a new, larger net was already ordered some time ago in preparation for the eventuality that Mr Steven’s first recovery mechanism was unsuccessful. Given the fact that at least two main arms and perhaps eight white, cylindrical struts have apparently been completed and are awaiting installation at Berth 240, it’s probable that the lead time on this new recovery mechanism stretches back at least several months, likely at least a month before Musk mentioned that Mr Steven would have its usable catching area grown “by a factor of [four]” in early June.

Closing the fairing recovery gap

With four times the net available to catch wayward Falcon 9 payload fairings, SpaceX may be able to finally close the gap between Mr Steven and the successful and routine recovery and reuse of the second of three main Falcon 9 (and Heavy) components. At roughly 10% of the total cost (not price) of a single-booster Falcon 9, the considerable effort being put into the recovery of carbon-composite payload fairings is in a way motivated more by manufacturing bottlenecks than by the money it will save SpaceX (somewhat less than $3m per half).

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SpaceX’s team of composite technicians and engineers will need to reliably fabricate as many as ~50 payload fairing halves in 2018, effectively one half each week

By recovering payload fairings before they touch the ocean surface, the company may – in one fell swoop – be able to dramatically reduce the operational expenditure required to sustain the annual production of dozens of Falcon fairings, each of which requires an inescapable and tediously slow stint in a massive autoclave, only a few of which can be squeeze into the company’s Hawthorne factory. As an example, SpaceX’s team of roughly 150 dedicated composite technicians and engineers will need to reliably fabricate as many as ~50 payload fairing halves – nearly a full half each week – to sustain SpaceX’s anticipated 2018 manifest of 24-28 launches, excluding three Cargo Dragon resupply missions that don’t need fairings.

While both Crew and Cargo Dragon spacecraft and trunks contain a large proportion of carbon fiber-composite structures, every composite Falcon 9 interstage that rolled off of the assembly line since February 2018 is part of a Block 5 booster and is thus expected to support a bare minimum of several missions on its own, functionally multiplying the useful output of any given production line even while the amount of work (and thus work-hours) is reduced. While Falcon 9 boosters – making up roughly 70% of the cost of the entire rocket – have been successfully upgraded to support several reuses each, SpaceX still has to produce a new payload fairing and upper stage for each launch. A spectacular Block 4 farewell earlier this month – complete with a recoverable booster expended to make way for Block 5 – simply served to emphasize the company’s desire to mitigate the expandability of both (currently) unreusable segments of Falcon 9.

 

If Mr Steven can recover even a small fraction – say 25% – of SpaceX payload fairings launched annually, the exact same level of effort (and thus capital) could support 25% more launches annually or reduce the work hours spent on fairing production by 25%. As it happens, SpaceX’s next-generation rocket (BFR) happens to be built (theoretically) almost entirely out of carbon-composites, from the propellant tanks to the spaceship’s delta wing.

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Originally meant to focus on the wholly unexpected appearance of a giant inflatable structure at Berth 240, SpaceX’s breakneck pace of action abruptly recentered it on the equally unexpected installation of one the vessel’s first upgraded arms, meant to support a net that could be as much as four times larger than its predecessor. That symbolism on its own is a worthy representation of some of the best aspects of SpaceX’s world-class team of engineers and technicians, acting as a slightly more on-topic corollary to the equally rapid design, prototyping, fabrication, and testing of ad-hoc ‘submarines’ intended to help a number of Thai children currently trapped in a cave near the country’s border with Myanmar/Burma.

Mr Steven shows off the first of four new arms as a mysterious inflatable ring patiently sits astern. (Pauline Acalin)

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Giga Berlin makes big move amid strong sales and demand

“We currently have very good sales figures and have therefore revised our production plans for the third and fourth quarters upwards.”

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Credit: Tesla Manufacturing

Tesla is making a big move at its factory in Germany, known as Giga Berlin, as managers at the plant have indicated the company plans to increase its production rate for the remainder of the year.

Giga Berlin is responsible for manufacturing Model Y vehicles for several markets worldwide, including those outside of Europe. It was opened in March 2022, and it recently built its 500,000th Model Y in March and its 100,000th new Model Y just three weeks ago.

Due to some encouraging sales figures in the markets it provides vehicles for, Tesla said it is planning to increase production at the factory for the remainder of the year.

Andrè Thierig, plant manager at Giga Berlin, said to German news outlet DPA on Sunday that market data has encouraged a move to be made regarding the production at the factory:

“We currently have very good sales figures and have therefore revised our production plans for the third and fourth quarters upwards.”

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It is interesting to see this kind of narrative from Thierig, especially as data has shown Tesla has struggled in various markets, including Germany, this year.

Sales drops have been reported, but other markets are holding strong, especially those in Northern Europe, such as Norway, where the Model Y saw a nearly 39 percent increase in sales in August compared to the same month the previous year.

Tesla Model Y leads sales rush in Norway in August 2025

Gigafactory Berlin supplies vehicles for other markets, such as Canada, Australia, and New Zealand, which are strategically important to avoid tariffs. It also builds cars for the Middle East.

Thierig reiterated this point during the interview with DPA:

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“We supply well over 30 markets and definitely see a positive trend there.”

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Tesla analyst says Musk stock buy should send this signal to investors

“With Musk’s (Tesla stock) purchase, combined with the upward momentum for delivery expectations and robotaxi rollout, we are becoming more bullish.”

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(Credit: Tesla)

Tesla CEO Elon Musk purchased roughly $1 billion in Tesla shares on Friday, and analysts are now breaking down the move as the stock is headed upward.

One of them is William Blair analyst Jed Dorsheimer, who said in a new note to investors on Monday that Musk’s move should send a signal of confidence to stock buyers, especially considering the company’s numerous catalysts that currently exist.

Elon Musk just bought $1 billion in Tesla stock, his biggest purchase ever

Dorsheimer said in the note:

“With Musk’s (Tesla stock) purchase, combined with the upward momentum for delivery expectations and robotaxi rollout, we are becoming more bullish. This purchase is Musk’s first buy since 2020. To us, this sends a strong signal of confidence in the most important part of Tesla’s future business, robotaxi.”

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Musk putting an additional $1 billion back into the company in the form of more stock ownership is obviously a huge vote of confidence.

He knows more than anyone about the progress Tesla has made and is making on the Robotaxi platform, as well as the company’s ongoing efforts to solve vehicle autonomy. If he’s buying stock, it is more than likely a good sign.

Tesla has continued to expand its Robotaxi platform in a number of ways. The project has gotten bigger in terms of service area, vehicle fleet, and testing population. Tesla has also recently received a permit to test in Nevada, unlocking the potential to expand into a brand-new state for the company.

In the note, Dorsheimer also touched on Musk’s recent pay package, revealing that William Blair recently met with Tesla’s Board of Directors, who gave the firm some more color on the situation:

“We recently participated in a meeting with Tesla’s board of directors to discuss the details of Musk’s performance package. The board is confident of its position in the Delaware case and anticipates a verdict by end of year. It does not expect a similar situation to occur under new Texas jurisdiction. Musk has the board’s full support, and we expect he’ll get more than enough shareholder support for this to pass with flying colors.”

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Tesla stock is up over 6 percent so far today, trading at $421.50 at the time of publication.

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Morgan Stanley’s Adam Jonas dubs Tesla FSD a “game changer” after marathon drive

Jonas reported that FSD handled more than 99% of the miles.

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Credit: Tesla Europe & Middle East/X

Morgan Stanley’s analyst Adam Jonas shared a notable endorsement of Tesla’s Full Self-Driving (FSD) software after completing a 1,400-mile round trip from New York to Michigan in his Model Y. 

Jonas reported that FSD handled more than 99% of the miles, calling the system “a game changer” for long-distance driving.

Hands-free experience

Jonas drove his 2021 Tesla Model Y equipped with Hardware 3 and FSD Supervised v12.6.4, and he used the system nearly the entire trip. “Having your hands off the wheel and feet off the pedals for nearly 12 hours of driving is a real game changer that is hard to appreciate without experiencing it for yourself,” he noted.

He explained that outside of two heavy downpours, one on the Pennsylvania Turnpike and another in suburban Detroit, plus some light maneuvering in fast food parking lots, FSD handled the drive without any human intervention. “FSD made no mistakes or close calls that I recall. The system handles highways very safely and confidently. I cannot imagine buying another EV without FSD.”

Broader implications

Jonas added that he has used FSD consistently over the past 18 months, and the $8,000 he paid for the feature feels like a bargain considering the value. He also praised Tesla’s Supercharging network, which supported his trip without issue.

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Jonas has been one of Wall Street’s most closely followed voices on Tesla, and his comments add weight to the ongoing debate about the role of autonomy in the company’s future. His current price target for Tesla stock stands at $410. During Morgan Stanley’s 13th Annual Laguna Conference, he echoed similar experiences with Tesla’s software, emphasizing that FSD “probably drove well over 99% of the miles” on his recent trips.

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