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SpaceX’s next Starhopper flight needs more analysis for FAA go-ahead, says Elon Musk

Starhopper prepares for a Raptor preignition test on July 15th. (NASASpaceflight - bocachicagal)

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According to SpaceX CEO Elon Musk, the company’s next major Starhopper flight test is still awaiting FAA approval due to a need for more hazard analysis, presumably required because Starhopper will be traveling much higher than before.

On August 9th, SpaceX completed a routine wet dress rehearsal (WDR) with Starhopper, loading the vehicle with propellant and fluids and replicating a launch countdown up to the point of Raptor ignition. Starhopper remains untethered in a sign that SpaceX doesn’t have plans for a static fire test before the low-fidelity rocket prototype’s next flight milestone. Originally scheduled for August 12th, that milestone – a 200m (650 ft) hop test – has been indefinitely delayed as SpaceX awaits an updated permit from the Federal Aviation Administration (FAA).

The oddity of the apparent difficulty SpaceX is having with the FAA’s experimental permit process is deepened by the fact that Starhopper is already permitted by the FAA and demonstrated its first successful flight just a few weeks ago, on July 25th. On top of the fact that the local Boca Chica and Brownsville, Texas airspace tends to be extremely quiet, it’s unclear what exactly is holding up SpaceX, the FAA, or both in what should otherwise be a relatively streamlined process.

Starhopper stands at SpaceX’s Boca Chica test facilities on August 1st, 2019. (NASASpaceflight – bocachicagal)

A few weeks ago, after one false start on July 24th, Starhopper performed its first untethered flight ever on July 25th, successfully demonstrating its integrated steel propellant tanks, avionics, software, and Raptor propulsion over the course of 20 or so seconds of flight. Starhopper’s inaugural flight was delayed at least several weeks by a major bug with SpaceX’s next-gen Raptor engine, described by Elon Musk as a problem with a certain frequency of vibration (i.e. mechanical resonance).

According to Musk, said resonance failure mode was effectively solved with unspecified modifications made to the sixth Raptor engine produce (Raptor SN06). That engine became the first to successfully pass SpaceX’s regime of pre-hop static fires in McGregor, Texas around July 10th and was shipped south to Boca Chica and installed on Starhopper scarcely 24 hours later.

Assuming those vibration issues have been completely quashed, Musk has also stated that SpaceX is aiming to produce as many as two Raptor engines per day by the end of 2019. It’s believed that all engines preceding SN06 (SN01-05) were either damaged or destroyed during testing, be that a result of intentional testing-to-destruction or anomalous behavior during certain test regimes. It should be noted that full-scale Raptor is still undoubtedly in development and hardware failure during developmental testing is more predictable and valuable than it might seem. As long as the program can handle it, ‘hardware-rich’ development (i.e. moving fast and breaking things) can be equally – if not more – valuable than an extremely cautious get-it-right-the-first-time approach.

Regardless, once SpaceX’s propulsion engineering team is confident that the more major bugs that plagued early Raptor engines have been alleviated, they will likely give the go-ahead for the engine manufacturing team to begin ramping production rates. Musk believes that SpaceX could be ready for the first test flights of either or both of the company’s orbital Mk1 and Mk1 Starship prototypes as early as mid-September, milestones that will eventually require three sea-level Raptor engines and up to three vacuum Raptor engines per rocket.

Meanwhile, although SpaceX has yet to begin assembling the first Super Heavy booster(s), said boosters will require dozens of Raptor engines each for their first flights. Musk says that SpaceX will start out with something like 20 Raptor engines per booster to minimize losses and disruption in the event of a catastrophic failure, eventually expanding to as many as 35 engines per booster as confidence grows.

For now, Starhopper’s next flight test was scheduled from August 16th through the 18th but has since been tentatively rescheduled to Aug. 19-21. Starhopper will remain grounded until the FAA is satisfied with SpaceX’s updated hazard analyses for the rocket’s 200m flight test.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Starlink achieves major milestones in 2025 progress report

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets.

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Credit: Starlink/X

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets. The company also completed deployment of its first-generation Direct to Cell constellation, launching over 650 satellites in just 18 months to enable cellular connectivity.

SpaceX highlighted Starlink’s impressive 2025 progress in an extensive report.

Key achievements from Starlink’s 2025 Progress

Starlink connected over 4.6 million new customers with high-speed internet while bringing service to 35 more regions worldwide in 2025. Starlink is now connecting 9.2 million people worldwide. The service achieved this just weeks after hitting its 8 million customer milestone.

Starlink is now available in 155 markets, including areas that are unreachable by traditional ISPs. As per SpaceX, Starlink has also provided over 21 million airline passengers and 20 million cruise passengers with reliable high-speed internet connectivity during their travels.

Starlink Direct to Cell

Starlink’s Direct to Cell constellation, more than 650 satellites strong, has already connected over 12 million people at least once, marking a breakthrough in global mobile coverage.
Starlink Direct to Cell is currently rolled out to 22 countries and 6 continents, with over 6 million monthly customers. Starlink Direct to Cell also has 27 MNO partners to date.

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This year, SpaceX completed deployment of the first generation of the Starlink Direct to Cell constellation, with more than 650 satellites launched to low-Earth orbit in just 18 months. Starlink Direct to Cell has connected more than 12 million people, and counting, at least once, providing life-saving connectivity when people need it most,” SpaceX wrote.

starlinkProgressReport_2025 by Simon Alvarez

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Giga Nevada celebrates production of 6 millionth drive unit

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

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Tesla’s Giga Nevada has reached an impressive milestone, producing its 6 millionth drive unit as 2925 came to a close.

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

6 million drive units

The achievement was shared by the official Tesla Manufacturing account on social media platform X. “Congratulations to the Giga Nevada team for producing their 6 millionth Drive Unit!” Tesla wrote. 

The photo showed numerous factory workers assembled on the production floor, proudly holding golden balloons that spelled out “6000000″ in front of drive unit assembly stations. Elon Musk gave credit to the Giga Nevada team, writing, “Congrats on 6M drive units!” in a post on X.

Giga Nevada’s essential role

Giga Nevada produces drive units, battery packs, and energy products. The facility has been a cornerstone of Tesla’s scaling since opening, and it was the crucial facility that ultimately enabled Tesla to ramp the Model 3 and Model Y. Even today, it serves as Tesla’s core hub for battery and drivetrain components for vehicles that are produced in the United States.

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Giga Nevada is expected to support Tesla’s ambitious 2026 targets, including the launch of vehicles like the Tesla Semi and the Cybercab. Tesla will have a very busy 2026, and based on Giga Nevada’s activities so far, it appears that the facility will be equally busy as well.

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Tesla Supercharger network delivers record 6.7 TWh in 2025

The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets.

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tesla-diner-supercharger
Credit: Tesla

Tesla’s Supercharger Network had its biggest year ever in 2025, delivering a record 6.7 TWh of electricity to vehicles worldwide. 

To celebrate its busy year, the official @TeslaCharging account shared an infographic showing the Supercharger Network’s growth from near-zero in 2012 to this year’s impressive milestone.

Record 6.7 TWh delivered in 2025

The bar chart shows steady Supercharger energy delivery increases since 2012. Based on the graphic, the Supercharger Network started small in the mid-2010s and accelerated sharply after 2019, when the Model 3 was going mainstream. 

Each year from 2020 onward showed significantly more energy delivery, with 2025’s four quarters combining for the highest total yet at 6.7 TWh.

This energy powered millions of charging sessions across Tesla’s growing fleet of vehicles worldwide. The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets. This makes the Supercharger Network loved not just by Tesla owners but EV drivers as a whole.

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Resilience after Supercharger team changes

2025’s record energy delivery comes despite earlier 2024 layoffs on the Supercharger team, which sparked concerns about the system’s expansion pace. Max de Zegher, Tesla Director of Charging North America, also highlighted that “Outside China, Superchargers delivered more energy than all other fast chargers combined.”

Longtime Tesla owner and FSD tester Whole Mars Catalog noted the achievement as proof of continued momentum post-layoffs. At the time of the Supercharger team’s layoffs in 2024, numerous critics were claiming that Elon Musk was halting the network’s expansion altogether, and that the team only remained because the adults in the room convinced the juvenile CEO to relent.

Such a scenario, at least based on the graphic posted by the Tesla Charging team on X, seems highly implausible. 

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