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SpaceX has no plans to reuse Crew Dragon spaceships on NASA astronaut launches

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According to program manager Kathy Lueders, SpaceX has chosen against reusing its upgraded Crew Dragon spaceships on NASA Commerical Crew Program (CCP) launches, even though NASA itself explicitly provided both CCP providers (Boeing and SpaceX) the option to propose reflights of crew capsules.

In fact, Boeing did just that with their CST-100 Starliner spacecraft, proposing to land Starliners on land (using airbags) and reuse the capsules repeatedly, up to 10 times each. While there is next to no official information on the matter, the question of what SpaceX is planning to do with its flight-proven Crew Dragon spacecraft is well worth puzzling over.

The future of flight-proven Dragon 2s

Speaking at the most recent (August 27) NASA Advisory Council meeting, Lueders specifically stated that SpaceX had proposed “a new vehicle every time for [NASA]”, although NASA specifically provided the option for either new or reflown hardware, similar to Commercial Cargo where SpaceX already routinely reflies both Falcon 9s and Cargo Dragons on official NASA resupply missions.

The fact that SpaceX already routinely reuses Cargo Dragons – and even does so atop flight-proven Falcon 9 rocket boosters – adds additional intrigue to this seemingly odd decision. However, in the context of other near-term plans for other Dragon-related activities, SpaceX’s choice to not (at least in the near-term) refly Crew Dragon capsules for crewed NASA launches makes more than a little sense.

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The single most obvious explanation can be found in SpaceX’s next Commercial Resupply Services contract (CRS-2), a similar follow-up to the CRS-1 contract SpaceX is currently launching Cargo Dragons under. Although SpaceX offered its Dragon 1 (already flying) as an option, NASA sided with Dragon 2 thanks to a number of unique and valuable capabilities offered by the upgraded craft. While no official detail has been released by NASA on the gritty specifics of those CRS-2 contracts, an April 2018 report from the Office of the Inspector General (OIG) offers a bit more insight into SpaceX’s plans.

Although the OIG report in question never specifically states it, some of the language used to describe Dragon 2’s cargo configuration does seem to imply that Cargo Dragon 2s will predominately (if not exclusively) be derived as slightly-modified Crew Dragon capsules, seemingly indicating that SpaceX’s CRS-2 missions may only ever launch flight-proven Crew Dragon capsules. Depending on the extent of the disassembly required to remove the components described below, all other “modifications” are essentially one-and-done after the software and additional designs are completed. As such, it should be relatively straightforward to modify the vehicles between Crew and Cargo configurations.

 

This strategy would make a lot of sense: by using its Commercial Crew contract as a means to fund the construction of brand new Crew Dragon capsules and Falcon 9 rockets and then using those once flight-proven rockets and spacecraft for other NASA cargo launches, general commercial missions, and maybe even low Earth orbit tourism, SpaceX can likely extract as much value and utility as possible from that hardware.

Despite the fact that NASA in this situation would effectively be carrying a significant portion of SpaceX’s non-BFR production-related capital expenditure, the company’s CRS-2 and Commercial Crew contracts place its cargo and crew launch costs far below those of competitors Boeing, Orbital ATK (now Northrop Grumman Innovation Systems), and Sierra Nevada. Overall, SpaceX’s launch costs to NASA range anywhere from 40-75% less than its three competitors’ best offerings, essentially invalidating any nitpicking over slight cost increases from CRS-1 to CRS-2.

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Even if SpaceX never ends up reusing Crew Dragons on crewed NASA launches, NASA is still likely to benefit from lower costs derived by the partial modification and reuse of those same capsules and Falcon 9 boosters on CRS-2 cargo resupply missions.


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Model Y L gets suspension complaints in over odd issue China

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Credit: @TeslaNewswire/X

The Tesla Model Y L is arguably the most hyped trim of the all-electric crossover, other than the Performance configuration that comes with white-knuckle speed and sports car-level handling.

However, it is not all perfect. Tesla owners in China who took delivery of the Model Y L, denoted with an L to highlight its longer wheelbase, are experiencing what they are referring to as “collapsing” of the rear wheels, as suspension issues appear to be an issue with some of the builds.

The gap between the wheel arch and tire has narrowed to the point that “not even a single finger” could fit, according to a report from Car News China. The failures are not tied to a specific mileage, as one owner said that after just 9,000 kilometers (5,600 miles), they noticed the suspension issue when their car was fully loaded.

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Another one had the issue at 30,000 kilometers (18,640 miles) and noticed that the wheel gap shrank to two fingers, so not as drastic as the person who reported a similar issue at 9,000 km.

Tesla Model Y L is gaining momentum in China’s premium segment

Along with the visual recognition of the issue, others are saying the sagging is causing abnormal wear on the inside of the tires. Extra weight and instant torque already provide additional stress on the tires in electric vehicles during normal operation, so it is no surprise that this is another complaint.

There has been no recall issued by Tesla, and the company has not yet publicly acknowledged the issue.

Some are suggesting that owners use a “finger test” to self-diagnose whether there is an issue with the suspension. There should be four fingers between the tire and the wheel well; anything less than that starts to get dicey.

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Tesla Cybercab event gains steam ahead of massive launch

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Credit: TechOperator | X

Tesla is starting to truly tease and hype its groundbreaking Cybercab event, which takes place tomorrow in Austin, Texas. It will be the first time members of the public will be able to ride in a Cybercab, a vehicle without any manual controls, on public roads.

Tesla has been dropping some hype on X over the past several days, but this morning, the excitement has truly started to build up for the event. Although Cybercab has been unveiled before, this is truly Tesla’s announcement that it is ready to start offering autonomous rides for public passengers in its new ride-hailing-geared vehicle for the first time.

The hype has started with a variety of different social media posts that are a true indication that Tesla is preparing for something big. Teasing so much of the potential of Cybercab, including its ability to truly revolutionize how people hail rides for local travel, is what the big idea for the event entails. The time that many Tesla owners, fans, and investors have been waiting for is potentially here:

The event has remained slim on details. Even invitees are still awaiting true details about what the event will entail, where they’ll go, and what is in store for the evening. This is pretty typical for an event run by Tesla; they keep things under wraps for the most part until the very last minute.

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However, there is no secret about what the real intention of Tesla is for this event: it is going to be a huge reveal party for a vehicle that has no steering wheel and no pedals. It is a truly massive step for the company moving forward.

Speculation persists as to whether this is going to be an event that simply announces that rides will begin with the Cybercab, or it will be something more substantial. Tesla has said in the past that they plan to sell the Cybercab to the general public in what could become a great way to earn passive income by adding it to a more global fleet of Robotaxi-geared vehicles.

Tomorrow, the show begins in Austin, and the Cybercab goes live at some capacity; we just don’t know exactly how quite yet.

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SpaceX tells the FCC that Starship Flight 14 is going to orbit

SpaceX filed with the FCC for Starship Flight 14, its first true orbital launch attempt.

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SpaceX has asked the Federal Communications Commission for permission to fly Starlink terminals during Starship’s fourteenth flight test, and the filing lays out a genuine trip to orbit, something the program has never attempted.

Every Starship flight so far, including Flight 13’s successful splashdown in the Indian Ocean on July 24, has flown a suborbital arc that ends with the ship reentering the atmosphere within the same hour it launches. The FCC paperwork describes a mission profile built around an actual orbital insertion instead.

The payload is the other half of the story. Flight 13 carried 20 production Starlink V3 satellites, but because that mission never reached orbit, the satellites reentered along with the ship rather than joining the constellation, something Teslarati covered in detail after SpaceX released footage shot from one of those satellites as it drifted away from Starship in space. Flight 14 is designed to close that gap. If the orbital insertion holds, the roughly 20 V3 satellites onboard would separate into an operational orbit and could eventually go into service, each one rated for about 1 terabit per second of downlink capacity by SpaceX’s own account.

SpaceX announces new Starbase for ‘thousands of Starship launches annually’

Elon Musk first flagged the orbital attempt during SpaceX’s August 4 earnings call, the company’s first as a public entity following its June IPO under the ticker SPCX. He also floated catching the ship with the Starbase tower on the same flight, an idea he walked back on August 20, saying the catch attempt would more likely come “in a few months,” as Teslarati reported at the time. Flight 14 will instead target a splashdown for the ship in the Indian Ocean, the same recovery method used since Flight 12.

Hardware has been catching up to the ambition. Booster 21 completed a full 33-engine static fire on August 28, and Ship 41 finished its own six-engine test the week before. An airspace briefing circulated to pilots on August 20 listed September 15 as the target date, later than the end of August window Musk mentioned on the earnings call, though SpaceX has not confirmed a launch date publicly and Starship schedules routinely slip while hardware and FAA paperwork line up.

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The FCC filing itself does not guarantee a launch date. It covers communications authority, and not flight readiness, considering SpaceX still needs Ship 41 fully stacked and cleared by the FAA before Flight 14 can fly. But the filing is a real marker of intent and it puts a specific regulatory process behind what had so far only been Musk’s word on the earnings call.

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