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SpaceX sets stage for Starship booster’s first 33-engine static fire
SpaceX has set the stage for a record-breaking Starship booster static fire after the rocket completed a complex fueling test and launch rehearsal earlier this week.
On January 25th, a tower the size of a skyscraper activated a pair of giant mechanical arms to disassemble the largest rocket ever built. The arms carefully grabbed Starship using hard points under its flaps and lifted the 50-meter-tall second stage and spacecraft off of Super Heavy Booster 7. Nicknamed Mechazilla, the robot lowered the hundred-ton (~220,000+ lbs) vehicle hundreds of feet onto a waiting stand and eventually let go. On January 26th, SpaceX transported Ship 24 back to its Starbase, Texas factory for finishing touches.
Booster 7 remained installed on Starbase’s donut-shaped orbital launch mount, which uses clamps and umbilicals to hold Starship in place and power, fuel, and pressurize Super Heavy. In theory, the next time Booster 7 leaves that launch mount, it will do so under its own power. But first, SpaceX must ensure that that unprecedented power can be controlled (and survived).
The update that's rolling out to the fleet makes full use of the front and rear steering travel to minimize turning circle. In this case a reduction of 1.6 feet just over the air— Wes (@wmorrill3) April 16, 2024
This, unfortunately, is far from the first iteration of this story. SpaceX has been seemingly close to the milestone at many points over the last year and a half. In September 2021, for example, CEO Elon Musk reported that Super Heavy Booster 4 would attempt the first static fire on Starbase’s orbital launch mount later that month. Eleven months later, Super Heavy Booster 7 gave the OLM its inaugural static fire test – albeit with just one of its 33 engines.
In the months following that static fire, Booster 7 completed another single-engine test, a two-engine test, a seven-engine test, a fourteen-engine test, and a long-duration eleven-engine test. All of that slow and steady testing has been fairly successful and caused no major damage to the rocket or pad. But five months after it began, SpaceX has never ignited more than 14 – 42% – of Super Heavy’s 33 Raptor engines at once. That must change before SpaceX can gain enough confidence in Starship for (and convince the FAA to license) an orbital launch attempt.
During Super Heavy B7’s 14-engine static fire, the booster could have produced up to 3220 tons (7.1 million pounds) of thrust. When it ignites all 33 available engines for the first time, its maximum thrust could leap to 7590 tons (16.7 million pounds), beating the next most powerful rocket in history – the Soviet N1 – by nearly 60%. In other words, SpaceX will be attempting something unprecedented in rocketry. Success is far from guaranteed and the worst possible failure mode could almost entirely destroy Starship’s only finished orbital launch site, explaining SpaceX’s unusual caution.
On January 23rd, Ship 24 and Booster 7 completed Starship’s first full wet dress rehearsal (a fueling and launch rehearsal test) on the first try – an extremely impressive achievement for any rocket, let alone the largest in history. With that combined test out of the way, the only unprecedented test standing between Starship and its first orbital launch attempt is a 33-engine Super Heavy static fire.
To reduce risk, Ship 24 was removed from Booster 7. Back at the factory, SpaceX needs to close a few gaps left in its heat shield, and will likely also conduct careful inspections to ensure that the Starship is ready for flight. Unburdened of Ship 24, Booster 7 may finally be on the cusp of the most challenging ground test in Starship and SpaceX history. SpaceX has scheduled 12-hour road closures that could be used for that purpose as early as January 30th, 31st, and February 1st.
Those road closures could be used for Ship 25 static fire testing instead of or in addition to Booster 7. The Super Heavy is also missing an important hydraulic power unit (HPU) that was removed before the wet dress rehearsal. It’s unclear if static fire testing can be conducted without that HPU (one of two), why it was removed, or how long replacing it will take, adding more uncertainty. Nonetheless, it still appears that SpaceX is no more than a few weeks away from Starship’s first 33-engine static fire attempt.
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SpaceX just locked up a NASA record no other U.S. spacecraft can touch
SpaceX’s Crew-13 Dragon reached the ISS in under eight hours, and NASA confirmed a record.
SpaceX now owns every spot on the list of the five fastest trips a U.S. spacecraft has ever made to the International Space Station, and its newest entry beat the old mark by more than four hours.
Crew Dragon Grace docked to the forward port of the station’s Harmony module at 7:05 p.m. ET on October 1, just 7 hours and 55 minutes after lifting off from Space Launch Complex 40 at Cape Canaveral. NASA confirmed the milestone in a space station blog update, writing that the flight “marked the fastest launch‑to‑docking of a U.S. spacecraft in the history of the International Space Station.”
The previous U.S. record also belonged to Dragon. SpaceX’s uncrewed CRS-31 cargo mission reached the station in a little over 12 hours in November 2024. The fastest crewed trip before last week was Crew-11, which took 14 hours and 43 minutes in August 2025, according to Space.com.
A post that Elon Musk reposted on Monday filled out the rest of the ranking. Behind Crew-13, CRS-31 and Crew-11 sit Axiom’s Ax-2 mission at 15 hours and 35 minutes and NASA’s Crew-4 at 15 hours and 44 minutes. All five flew on Dragon.
SpaceX turned a heralding moment for Starship into its greatest
Crew-13 carried NASA astronauts Jessica Watkins and Luke Delaney, Canadian Space Agency astronaut Joshua Kutryk, and Roscosmos cosmonaut Sergey Teteryatnikov. NASA had projected a docking around 8 p.m. ET, as Teslarati reported the day before launch, and Dragon arrived nearly an hour early. Our launch day coverage noted that the flight was lined up to be the quickest Crew Dragon transit yet.
The speed came from timing more than hardware. SpaceX’s Julianna Scheiman said the station “was in an opportune spot in space,” which let Dragon start closing the gap almost immediately after reaching orbit. “This is close to the fastest it could be,” she added. Most Crew Dragon flights still take close to a day, using a series of Draco thruster burns to raise and phase their orbit before arrival.
Dragon’s next job at the station is a departure. NASA said Monday it is targeting 8:05 a.m. ET on Wednesday, October 7, for Crew-12 to undock, setting up a splashdown off the coast of California around 11:34 a.m. on Thursday. Clearing that port makes room for CRS-35, a cargo Dragon carrying the final set of iROSA solar arrays.
Dragon remains NASA’s only operational ride to the station while Boeing’s Starliner stays grounded, and the agency recently added Crew-15, Crew-16 and Crew-17 to SpaceX’s contract in a $946 million modification.
Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.
An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.
Tesla wins FCC approval for wireless Cybercab charging system
The Tesla employee would walk around and plug each car in, adjusting the parking if needed:
So look at what I found. This is how Tesla charges unsupervised robotaxis at a public supercharger. Here is a driverless Cybercab showing up with no one in it. There are 9 other Model Ys that showed up too. A Tesla employee is walking around and plugging each of them in. She also moves the cars if they are not positioned well enough to charge. I love this process. One person charges multiple robotaxis at once
— Abhimanyu Yadav (@WorldlyReviewer) October 3, 2026
It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.
On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.
However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.
@Teslarati Sheer magnitude of the entire production system is hard to appreciate. Almost every element of production is >75% automated. Only wire harnesses & general assembly, which are <10% of production costs, are primarily manual.
— Elon Musk (@elonmusk) October 12, 2020
For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.
SpaceX just locked up a NASA record no other U.S. spacecraft can touch
Elon Musk teases TSMC as potential Terafab partner
