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SpaceX almost drops finished Starship prototype – but it might be salvageable

Starship sideways. Sideways bad. (NASASpaceflight - bocachicagal)

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Less than 48 hours after Starship SN8’s (successful) demise, something on or around a metal stand holding up SpaceX’s next completed Starship collapsed, causing the rocket to rapidly tilt sidewise and smash into the assembly building containing it.

Put simply, launch vehicles very rarely designed or expected to survive the kind of structural loads the fall and impact put Starship SN9 through and the early prognosis – prior to any up-close observation – was not not great. Weighing at least 50-70 metric tons (110,000-155,000 lb), any other rocket – and possibly even Starship itself – should have been damaged beyond repair from anything less than a minor bump.

Instead, Starship SN9 – fully assembled and perhaps just a few days away from a scheduled transport to the launch pad – shifted some 10 degrees (~10 m/30 ft) in a few seconds, seemingly coming to rest against scaffolding and the interior wall of SpaceX’s “high bay” assembly building. Had Starship fallen 180 degrees in the opposite direction, the results could have been catastrophic, potentially falling without a wall to stop it onto a Super Heavy booster section that could have had workers inside it. Luckily, the (hopeful) wakeup call was apparently benign, with SpaceX escaping loss of life or limb and avoiding any catastrophic damage.

Some ~18 hours after the above tour, the stand holding up Starship SN9 apparently collapsed.

Perhaps even worse, less than a day prior, a number of VIPs, SpaceX executives, investors, and even Elon Musk himself were touring the company’s Starship factory and standing feet away from SN9 itself. The most likely culprit of SN9’s fall may even be visible in photos taken by Steve Jurvetson, one such investor. In a few of those photos, Starship’s steel work stand – a staple of SpaceX’s Starship factories for ~18 months – appears to be precariously balanced upon five or six jacks with nothing more than gravity, SN9’s own mass, and some counterweights hold them together.

Steve Jurvetson captured some excellent photos of a thrilled Elon Musk the day after Starship SN8’s spectacularly successful launch debut. (Steve Jurvetson)

If those jacks – as they appear to be – weren’t bolted to the high bay’s concrete foundation or Starship SN9’s work stand, it could have been unintuitively easy to trigger a collapse like the one that occurred, perhaps requiring a minor bump with a forklift, a particularly extreme gust of wind, or some other kind of lateral force.

Regardless of why it happened, the end result was the same. Somewhat miraculously, Starship SN9 – as photos would soon show – appeared to be almost entirely unscathed, baring no obvious hull damage. The rocket’s fore and aft starboard flaps, however, were clearly crumpled. In fact, it’s possible that the crumpling of those largely empty, thin-skinned flaps acted just like the crumple zones designed into modern cars, essentially soaking up the energy of SN9’s impact with the wall and saving the rest of the rocket.

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Starship SN9’s damaged fore and aft flaps. (NASASpaceflight – bocachicagal)

Still, the reality is that Starship SN9’s prognosis is still unlikely to be good, even if crumpling flaps seemingly prevented the rocket from becoming an unequivocal write-off. Depending on how strong SN9’s flaps were, the force of the impact could have easily been transferred into the structural hinges that connect them to Starship, warping internal stiffeners, the hinge mechanism itself, or even the entire curvature of its cylindrical steel hull.

If somehow limited to just the hinges or, even less likely, if the flaps took almost all of the impact energy, SN9 might be repairable. Even then, it’s unlikely that SpaceX will be able to hold to the schedule previously discussed on Teslarati, meaning that Starship SN9’s journey to the launch pad probably isn’t going to happen on Monday, December 14th. In the meantime, SpaceX will likely kick work on Starship SN10 – perhaps just a week or two behind SN9 – into full gear.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Starlink achieves major milestones in 2025 progress report

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets.

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Credit: Starlink/X

Starlink wrapped up 2025 with impressive growth, adding more than 4.6 million new active customers and expanding service to 35 additional countries, territories, and markets. The company also completed deployment of its first-generation Direct to Cell constellation, launching over 650 satellites in just 18 months to enable cellular connectivity.

SpaceX highlighted Starlink’s impressive 2025 progress in an extensive report.

Key achievements from Starlink’s 2025 Progress

Starlink connected over 4.6 million new customers with high-speed internet while bringing service to 35 more regions worldwide in 2025. Starlink is now connecting 9.2 million people worldwide. The service achieved this just weeks after hitting its 8 million customer milestone.

Starlink is now available in 155 markets, including areas that are unreachable by traditional ISPs. As per SpaceX, Starlink has also provided over 21 million airline passengers and 20 million cruise passengers with reliable high-speed internet connectivity during their travels.

Starlink Direct to Cell

Starlink’s Direct to Cell constellation, more than 650 satellites strong, has already connected over 12 million people at least once, marking a breakthrough in global mobile coverage.
Starlink Direct to Cell is currently rolled out to 22 countries and 6 continents, with over 6 million monthly customers. Starlink Direct to Cell also has 27 MNO partners to date.

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This year, SpaceX completed deployment of the first generation of the Starlink Direct to Cell constellation, with more than 650 satellites launched to low-Earth orbit in just 18 months. Starlink Direct to Cell has connected more than 12 million people, and counting, at least once, providing life-saving connectivity when people need it most,” SpaceX wrote.

starlinkProgressReport_2025 by Simon Alvarez

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Tesla Giga Nevada celebrates production of 6 millionth drive unit

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

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Tesla’s Giga Nevada has reached an impressive milestone, producing its 6 millionth drive unit as 2925 came to a close.

To celebrate the milestone, the Giga Nevada team gathered for a celebratory group photo. 

6 million drive units

The achievement was shared by the official Tesla Manufacturing account on social media platform X. “Congratulations to the Giga Nevada team for producing their 6 millionth Drive Unit!” Tesla wrote. 

The photo showed numerous factory workers assembled on the production floor, proudly holding golden balloons that spelled out “6000000″ in front of drive unit assembly stations. Elon Musk gave credit to the Giga Nevada team, writing, “Congrats on 6M drive units!” in a post on X.

Giga Nevada’s essential role

Giga Nevada produces drive units, battery packs, and energy products. The facility has been a cornerstone of Tesla’s scaling since opening, and it was the crucial facility that ultimately enabled Tesla to ramp the Model 3 and Model Y. Even today, it serves as Tesla’s core hub for battery and drivetrain components for vehicles that are produced in the United States.

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Giga Nevada is expected to support Tesla’s ambitious 2026 targets, including the launch of vehicles like the Tesla Semi and the Cybercab. Tesla will have a very busy 2026, and based on Giga Nevada’s activities so far, it appears that the facility will be equally busy as well.

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Tesla Supercharger network delivers record 6.7 TWh in 2025

The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets.

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tesla-diner-supercharger
Credit: Tesla

Tesla’s Supercharger Network had its biggest year ever in 2025, delivering a record 6.7 TWh of electricity to vehicles worldwide. 

To celebrate its busy year, the official @TeslaCharging account shared an infographic showing the Supercharger Network’s growth from near-zero in 2012 to this year’s impressive milestone.

Record 6.7 TWh delivered in 2025

The bar chart shows steady Supercharger energy delivery increases since 2012. Based on the graphic, the Supercharger Network started small in the mid-2010s and accelerated sharply after 2019, when the Model 3 was going mainstream. 

Each year from 2020 onward showed significantly more energy delivery, with 2025’s four quarters combining for the highest total yet at 6.7 TWh.

This energy powered millions of charging sessions across Tesla’s growing fleet of vehicles worldwide. The network now exceeds 75,000 stalls globally, and it supports even non-Tesla vehicles across several key markets. This makes the Supercharger Network loved not just by Tesla owners but EV drivers as a whole.

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Resilience after Supercharger team changes

2025’s record energy delivery comes despite earlier 2024 layoffs on the Supercharger team, which sparked concerns about the system’s expansion pace. Max de Zegher, Tesla Director of Charging North America, also highlighted that “Outside China, Superchargers delivered more energy than all other fast chargers combined.”

Longtime Tesla owner and FSD tester Whole Mars Catalog noted the achievement as proof of continued momentum post-layoffs. At the time of the Supercharger team’s layoffs in 2024, numerous critics were claiming that Elon Musk was halting the network’s expansion altogether, and that the team only remained because the adults in the room convinced the juvenile CEO to relent.

Such a scenario, at least based on the graphic posted by the Tesla Charging team on X, seems highly implausible. 

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