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SpaceX almost drops finished Starship prototype – but it might be salvageable

Starship sideways. Sideways bad. (NASASpaceflight - bocachicagal)

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5 years ago

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Less than 48 hours after Starship SN8’s (successful) demise, something on or around a metal stand holding up SpaceX’s next completed Starship collapsed, causing the rocket to rapidly tilt sidewise and smash into the assembly building containing it.

Put simply, launch vehicles very rarely designed or expected to survive the kind of structural loads the fall and impact put Starship SN9 through and the early prognosis – prior to any up-close observation – was not not great. Weighing at least 50-70 metric tons (110,000-155,000 lb), any other rocket – and possibly even Starship itself – should have been damaged beyond repair from anything less than a minor bump.

Instead, Starship SN9 – fully assembled and perhaps just a few days away from a scheduled transport to the launch pad – shifted some 10 degrees (~10 m/30 ft) in a few seconds, seemingly coming to rest against scaffolding and the interior wall of SpaceX’s “high bay” assembly building. Had Starship fallen 180 degrees in the opposite direction, the results could have been catastrophic, potentially falling without a wall to stop it onto a Super Heavy booster section that could have had workers inside it. Luckily, the (hopeful) wakeup call was apparently benign, with SpaceX escaping loss of life or limb and avoiding any catastrophic damage.

Some ~18 hours after the above tour, the stand holding up Starship SN9 apparently collapsed.

Perhaps even worse, less than a day prior, a number of VIPs, SpaceX executives, investors, and even Elon Musk himself were touring the company’s Starship factory and standing feet away from SN9 itself. The most likely culprit of SN9’s fall may even be visible in photos taken by Steve Jurvetson, one such investor. In a few of those photos, Starship’s steel work stand – a staple of SpaceX’s Starship factories for ~18 months – appears to be precariously balanced upon five or six jacks with nothing more than gravity, SN9’s own mass, and some counterweights hold them together.

Steve Jurvetson captured some excellent photos of a thrilled Elon Musk the day after Starship SN8’s spectacularly successful launch debut. (Steve Jurvetson)

If those jacks – as they appear to be – weren’t bolted to the high bay’s concrete foundation or Starship SN9’s work stand, it could have been unintuitively easy to trigger a collapse like the one that occurred, perhaps requiring a minor bump with a forklift, a particularly extreme gust of wind, or some other kind of lateral force.

Regardless of why it happened, the end result was the same. Somewhat miraculously, Starship SN9 – as photos would soon show – appeared to be almost entirely unscathed, baring no obvious hull damage. The rocket’s fore and aft starboard flaps, however, were clearly crumpled. In fact, it’s possible that the crumpling of those largely empty, thin-skinned flaps acted just like the crumple zones designed into modern cars, essentially soaking up the energy of SN9’s impact with the wall and saving the rest of the rocket.

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Starship SN9’s damaged fore and aft flaps. (NASASpaceflight – bocachicagal)

Still, the reality is that Starship SN9’s prognosis is still unlikely to be good, even if crumpling flaps seemingly prevented the rocket from becoming an unequivocal write-off. Depending on how strong SN9’s flaps were, the force of the impact could have easily been transferred into the structural hinges that connect them to Starship, warping internal stiffeners, the hinge mechanism itself, or even the entire curvature of its cylindrical steel hull.

If somehow limited to just the hinges or, even less likely, if the flaps took almost all of the impact energy, SN9 might be repairable. Even then, it’s unlikely that SpaceX will be able to hold to the schedule previously discussed on Teslarati, meaning that Starship SN9’s journey to the launch pad probably isn’t going to happen on Monday, December 14th. In the meantime, SpaceX will likely kick work on Starship SN10 – perhaps just a week or two behind SN9 – into full gear.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla releases cryptic teaser for something massive and it’s coming this week

On Sunday morning, Tesla released a nine-second teaser video of what appears to be either a vehicle wheel, fan, or some sort of propeller, but there are no real clues as to what it could be exactly.

Published

3 hours ago

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October 5, 2025

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Credit: Tesla

Tesla has released a cryptic teaser for something massive, and it will release details on it this week. With many different projects in the works, there is a lot of speculation going on about what it could potentially be, but we have a few ideas.

On Sunday morning, Tesla released a nine-second teaser video of what appears to be either a vehicle wheel, fan, or some sort of propeller, but there are no real clues as to what it could be exactly.

It then ends with “10/7,” meaning it will announce something on October 7, which is this Tuesday:

Given that Tesla has been working on a handful of pretty notable projects that are set for unveiling at the end of this year, and there are some clues that seem to point in their direction with this short teaser video.

There are two projects that come to mind almost immediately: the Tesla Roadster is one, and the “E41” or affordable model is the other. Here’s what we know about both:

Tesla Roadster Demo Event

Tesla said earlier this year that it would have a demo event for the Roadster to unveil some new technologies and show off what it has been working on over the past few years.

There have been a lot of crazy things in the works for the Roadster, including a SpaceX package that would use cold-gas thrusters for an insane 1.1-second 0-60 MPH acceleration rate. This package was also supposed to help it hover, something CEO Elon Musk has teased for the past few years.

The Roadster was ready for release earlier this year, but after Chief Designer Franz von Holzhausen and VP of Powertrain Lars Moravy showed Musk what they had come up with, he wanted more.

Moravy said on the Ride the Lightning podcast earlier this year:

“What we had come up with exceeded what we originally planned. So, Elon was like, ‘Wow, great. Let’s do more!'”

The Roadster event was coined as “the most epic demo,” and since it was planned for the end of 2025, it is totally feasible to believe this could be it.

Elon Musk teases Tesla’s “most epic demo” by end of year

Tesla ‘E41’ Affordable Model

Some believe the teaser could be the official launch of Tesla’s affordable model, which Musk said earlier this year is simply a stripped down Model Y.

There have been some sightings of this vehicle in the past few weeks, including one on Friday that showed the vehicle completely uncovered for the first time:

The launch of the affordable model makes sense, especially from a timing perspective. With the $7,500 EV tax credit officially coming to a close on September 30, many are wondering how Tesla will spark growth in its deliveries. A more affordable EV would be the perfect response, and it is something that Tesla has been working on for some time.

Other Potential Ideas

There are some pretty interesting ideas as to what the teaser could be apart from the Roadster or affordable model. Some believe it could be a cooling fan for a GPU cluster, which would make sense considering Tesla’s prowess in data.

Grok also made an interesting guess, stating it could be a propeller for a secret air taxi Tesla is developing. This seems sort of our of left field.

We do know Tesla hosted a handful of influencers at Gigafactory Texas this past week, so whatever the company showed them is likely what will be unveiled on Tuesday.

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Tesla Optimus is learning martial arts in new video teasing capabilities

For the past few months, Tesla has been refining its capabilities and making some serious progress on what Optimus is capable of. This morning, Musk released a new video showing Optimus learning Kung Fu, perhaps its most impressive feat yet.

Published

19 hours ago

on

October 4, 2025

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Credit: Elon Musk | X

Tesla Optimus is learning martial arts, a new video released by CEO Elon Musk shows, a crazy development and advancement in the robotics project the company has been working on for a few years.

Optimus has been a major focus of Tesla for the past several years, especially as Musk has said he believes it will be the biggest product of all time and could be the biggest contributor to the company’s valuation.

For the past few months, Tesla has been refining its capabilities and making some serious progress on what Optimus is capable of. This morning, Musk released a new video showing Optimus learning Kung Fu, perhaps its most impressive feat yet:

The video shows Optimus working with a Kung Fu teacher, known as a Shifu, going through what appears to be some sort of routine of combinations. It’s quite impressive to see the fluidity of the movements and Optimus’s ability to keep up with Shifu.

Tesla has been “working hard” to scale Optimus production, Musk said last week, a project that has obviously confronted both AI and manufacturing teams with a variety of challenges.

The plan is to have an annual production run-rate of one million units by 2030, and there were plans to build 5,000 units this year.

Elon Musk gives update on Tesla Optimus progress

Musk still believes Optimus will make up roughly 80 percent of Tesla’s value. In January, he said it would be “overwhelmingly the value of the company.”

Tesla plans to launch the Gen 3 version of Optimus soon, and although a video of a new-look prototype was released by Marc Benioff, the CEO of Salesforce, the company’s frontman stated that this was not what the next-generation prototype would look like.

Elon Musk confirms Tesla has never shown Optimus V3 design yet

This video seems to show there is still significant progress being made on the Optimus project, and it will be perhaps one of the most impressive humanoid robots available to consumers in the coming years.

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Tesla Full Self-Driving v14 gets new release date, Elon Musk details

“Last minute bug cropped up with V14. Released is pushed to Monday, but that gives us time to add a few more features.”

Published

1 day ago

on

October 4, 2025

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Credit: Tesla

Tesla’s Full Self-Driving version 14 has gotten a new release date after new details from CEO Elon Musk opened up some new perspectives on the suite.

Originally slated for an “early wide release” of v14 this past week, then a launch of v14.1 and v14.2 this week and next week, respectively, delays arose after Tesla’s Autopilot team found some issues within the software.

Tesla FSD V14 set for early wide release next week: Elon Musk

Musk detailed on X this morning that a “last minute bug” appeared before release, which has now pushed FSD v14’s release back to this Monday:

Musk also said the delay would give Tesla the ability to “add a few more features,” which seems like an added advantage, although he did not provide any additional details on what these features could be.

In classic Musk fashion, he has teased the capabilities of this version of the FSD suite since it became public knowledge that Tesla was working on it. He said that it is the second most important update for the AI/Autopilot team since FSD v12.

V14 will have a parameter count that is ten times what previous iterations were, which should provide more accuracy and a more human-like operation.

Musk has said v14 “feels alive” and has used the word “sentient” to describe its performance. The goal with the new FSD rollouts is to eliminate as many interventions as possible, making it as close to human driving as possible.

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