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SpaceX almost drops finished Starship prototype – but it might be salvageable

Starship sideways. Sideways bad. (NASASpaceflight - bocachicagal)

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Less than 48 hours after Starship SN8’s (successful) demise, something on or around a metal stand holding up SpaceX’s next completed Starship collapsed, causing the rocket to rapidly tilt sidewise and smash into the assembly building containing it.

Put simply, launch vehicles very rarely designed or expected to survive the kind of structural loads the fall and impact put Starship SN9 through and the early prognosis – prior to any up-close observation – was not not great. Weighing at least 50-70 metric tons (110,000-155,000 lb), any other rocket – and possibly even Starship itself – should have been damaged beyond repair from anything less than a minor bump.

Instead, Starship SN9 – fully assembled and perhaps just a few days away from a scheduled transport to the launch pad – shifted some 10 degrees (~10 m/30 ft) in a few seconds, seemingly coming to rest against scaffolding and the interior wall of SpaceX’s “high bay” assembly building. Had Starship fallen 180 degrees in the opposite direction, the results could have been catastrophic, potentially falling without a wall to stop it onto a Super Heavy booster section that could have had workers inside it. Luckily, the (hopeful) wakeup call was apparently benign, with SpaceX escaping loss of life or limb and avoiding any catastrophic damage.

Some ~18 hours after the above tour, the stand holding up Starship SN9 apparently collapsed.

Perhaps even worse, less than a day prior, a number of VIPs, SpaceX executives, investors, and even Elon Musk himself were touring the company’s Starship factory and standing feet away from SN9 itself. The most likely culprit of SN9’s fall may even be visible in photos taken by Steve Jurvetson, one such investor. In a few of those photos, Starship’s steel work stand – a staple of SpaceX’s Starship factories for ~18 months – appears to be precariously balanced upon five or six jacks with nothing more than gravity, SN9’s own mass, and some counterweights hold them together.

Steve Jurvetson captured some excellent photos of a thrilled Elon Musk the day after Starship SN8’s spectacularly successful launch debut. (Steve Jurvetson)

If those jacks – as they appear to be – weren’t bolted to the high bay’s concrete foundation or Starship SN9’s work stand, it could have been unintuitively easy to trigger a collapse like the one that occurred, perhaps requiring a minor bump with a forklift, a particularly extreme gust of wind, or some other kind of lateral force.

Regardless of why it happened, the end result was the same. Somewhat miraculously, Starship SN9 – as photos would soon show – appeared to be almost entirely unscathed, baring no obvious hull damage. The rocket’s fore and aft starboard flaps, however, were clearly crumpled. In fact, it’s possible that the crumpling of those largely empty, thin-skinned flaps acted just like the crumple zones designed into modern cars, essentially soaking up the energy of SN9’s impact with the wall and saving the rest of the rocket.

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Starship SN9’s damaged fore and aft flaps. (NASASpaceflight – bocachicagal)

Still, the reality is that Starship SN9’s prognosis is still unlikely to be good, even if crumpling flaps seemingly prevented the rocket from becoming an unequivocal write-off. Depending on how strong SN9’s flaps were, the force of the impact could have easily been transferred into the structural hinges that connect them to Starship, warping internal stiffeners, the hinge mechanism itself, or even the entire curvature of its cylindrical steel hull.

If somehow limited to just the hinges or, even less likely, if the flaps took almost all of the impact energy, SN9 might be repairable. Even then, it’s unlikely that SpaceX will be able to hold to the schedule previously discussed on Teslarati, meaning that Starship SN9’s journey to the launch pad probably isn’t going to happen on Monday, December 14th. In the meantime, SpaceX will likely kick work on Starship SN10 – perhaps just a week or two behind SN9 – into full gear.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla FSD and Robotaxis are making people aware how bad human drivers are

These observations really show that Tesla’s focus on autonomy would result in safer roads for everyone.

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Credit: Tesla

Tesla FSD and the Robotaxi network are becoming so good in their self-driving performance, they are starting to highlight just how bad humans really are at driving. 

This could be seen in several observations from the electric vehicle community.

Robotaxis are better than Uber, actually

Tesla’s Robotaxi service is only available in Austin and the Bay Area for now, but those who have used the service have generally been appreciative of its capabilities and performance. Some Robotaxi customers have observed that the service is simply so much more affordable than Uber, and its driving is actually really good.

One veteran Tesla owner, @BLKMDL3, recently noted that the Robotaxi service has become better than Uber simply because FSD now drives better than some human drivers.  Apart from the fact that Robotaxis allow riders to easily sync their phones to the rear display, the vehicles generally provide a significantly more comfortable ride than their manually-driven counterparts from Uber.

FSD is changing the narrative, one ride at a time

It appears that FSD V14 really is something special. The update has received wide acclaim from users since it was released, and the positive reactions are still coming. This was highlighted in a recent post from Tesla owner Travis Nicolette, who shared a recent experience with FSD. As per the Tesla owner, he was quite surprised as his car was able to accomplish a U-turn in a way that exceeded human drivers.

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Yet another example of FSD’s smooth and safe driving was showcased in a recent video, which showed a safety monitor of a Bay Area Robotaxi falling asleep in the driver’s seat. In any other car, a driver falling asleep at the wheel could easily result in a grave accident, but thanks to FSD, both the safety monitor and the passengers remained safe.

These observations, if any, really show that Tesla’s focus on autonomy would result in safer roads for everyone. As per the IIHS, there were 40,901 deaths from motor vehicle crashes in the United States in 2023. The NHTSA also estimated that in 2017, 91,000 police-reported crashes involved drowsy drivers. These crashes led to an estimated 50,000 people injured and 800 deaths. FSD could lower all these tragic statistics by a notable margin.

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Tesla lands approval for Robotaxi operation in third U.S. state

On Tuesday, Tesla officially received regulatory approval from the State of Arizona, making it the third state for the company to receive approval in.

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Tesla has officially landed approval to operate its Robotaxi ride-hailing service in its third U.S. state, as it has landed a regulatory green light from the State of Arizona’s Department of Transportation.

Tesla has been working to expand to new U.S. states after launching in Texas and California earlier this year. Recently, it said it was hoping to land in Nevada, Arizona, and Florida, expanding to five new cities in those three states.

On Tuesday, Tesla officially received regulatory approval from the State of Arizona, making it the third state for the company to receive approval in:

Tesla has also been working on approvals in Nevada and Florida, and it has also had Robotaxi test mules spotted in Pennsylvania.

The interesting thing about the Arizona approval is the fact that Tesla has not received an approval for any specific city; it appears that it can operate statewide. However, early on, Tesla will likely confine its operation to just one or two cities to keep things safe and controlled.

Over the past few months, Robotaxi mules have been spotted in portions of Phoenix and surrounding cities, such as Scottsdale, as the company has been attempting to cross off all the regulatory Ts that it is confronted with as it attempts to expand the ride-hailing service.

It appears the company will be operating it similarly to how it does in Texas, which differs from its California program. In Austin, there is no Safety Monitor in the driver’s seat, unless the route requires freeway travel. In California, there is always a Safety Monitor in the driver’s seat. However, this is unconfirmed.

Earlier today, Tesla enabled its Robotaxi app to be utilized for ride-hailing for anyone using the iOS platform.

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Tesla ride-hailing Safety Monitor dozes off during Bay Area ride

We won’t try to blame the camera person for the incident, because it clearly is not their fault. But it seems somewhat interesting that they did not try to wake the driver up and potentially contact Tesla immediately to alert them of the situation.

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Credit: u/ohmichael on Reddit

A Tesla Robotaxi Safety Monitor appeared to doze off during a ride in the California Bay Area, almost ironically proving the need for autonomous vehicles.

The instance was captured on camera and posted to Reddit in the r/sanfrancisco subreddit by u/ohmichael. They wrote that they have used Tesla’s ride-hailing service in the Bay Area in the past and had pleasant experiences.

However, this one was slightly different. They wrote:

“I took a Tesla Robotaxi in SF just over a week ago. I have used the service a few times before and it has always been great. I actually felt safer than in a regular rideshare.

This time was different. The safety driver literally fell asleep at least three times during the ride. Each time the car’s pay attention safety alert went off and the beeping is what woke him back up.

I reported it through the app to the Robotaxi support team and told them I had videos, but I never got a response.

I held off on posting anything because I wanted to give Tesla a chance to respond privately. It has been more than a week now and this feels like a serious issue for other riders too.

Has anyone else seen this happen?”

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My Tesla Robotaxi “safety” driver fell asleep
byu/ohmichael insanfrancisco

The driver eventually woke up after prompts from the vehicle, but it is pretty alarming to see someone like this while they’re ultimately responsible for what happens with the ride.

We won’t try to blame the camera person for the incident, because it clearly is not their fault. But it seems somewhat interesting that they did not try to wake the driver up and potentially contact Tesla immediately to alert them of the situation.

They should have probably left the vehicle immediately.

Tesla’s ride-hailing service in the Bay Area differs from the one that is currently active in Austin, Texas, due to local regulations. In Austin, there is no Safety Monitor in the driver’s seat unless the route requires the highway.

Tesla plans to remove the Safety Monitors in Austin by the end of the year.

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