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SpaceX's new Starship test stand to make life a little easier for Raptor engine engineers

According to SpaceX CEO Elon Musk, one seemingly small tweak to Starship engine testing could make life much easier for Raptor engineers. (SpaceX)

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SpaceX recently debuted a new rocket engine test stand at its Central Texas development facilities and one specific aspect of the so-called ‘tripod stand’ could make life a lot easier for Starship’s Raptor engine engineers.

The success of SpaceX’s extremely ambitious Starship spacecraft and Super Heavy boosters hinges heavily on the prior success of a next-generation rocket engine the company is developing itself. Known as Raptor, the engine is likely one of the most complex ever developed, owing to its use of a combustion cycle that’s as challenging and unforgiving as it is efficient. That efficiency is the draw.

The decision to base the Starship launch system around methane and oxygen propellant – relatively dense, safe to handle, and easy to generate on Mars – means that it can never be as efficient as a rocket based on hydrogen and oxygen, the pinnacle of chemical combustion-based propulsion. For a methalox rocket as nominally reusable as Starship, going to extremes to eke even a smidge of extra efficiency out of its Raptor engines is a reasonable – if not necessary – decision. However, that pursuit of efficiency carries many hurdles with it, some of which can even be exacerbated by the equipment used to test those engines on the ground.

SpaceX mocked up Starship Mk1 with three Raptor engines in late-September, but all three departed Boca Chica shortly after Musk’s presentation. (SpaceX)

Raptor is less than unique in this particular case but SpaceX’s engine development and testing has matured to the point that the stands it’s relied on for static fires have become a detriment to the engine’s progress. Specifically, aside from Starhopper, all previous Raptor static fires have been performed with engines installed horizontally in test bays located at SpaceX’s McGregor, Texas development facilities. While in flight, Raptor engines will theoretically never experience wear and tear similar to the unique conditions imposed by horizontal testing – engine burns will almost invariably exert forces along a vertical (up and down) axis.

To almost anyone else, even other engine development companies, this might seem like an insignificant difference. Built around the full-flow staged combustion (FFSC) cycle and meant to be unprecedentedly reusable and reliable, the Raptor engine is not quite as forgiving. Since the engine’s inaugural full-scale static fire test just one year ago, SpaceX CEO Elon Musk has noted several times that Raptor could benefit from new vertical test stands.

Speaking in October 2019, Musk stated that a new vertical test stand would “hopefully allow simplification of Raptor design, as pump shaft wear & drainage is better in vertical config.” More generally, testing Raptor engines vertically would also be “more representative of flight [conditions]”, allowing SpaceX to live up to its proven “test as you fly” philosophy.

Pictured here in April 2018, SpaceX’s McGregor, Texas ‘tripod stand’ is visible to the right of the more functional flat-ground stand that replaced it. Also present is the first Falcon 9 Block 5 booster, B1046. (Aero Photo)

Indeed, aside from Starhopper’s two successful test flights and a handful of static fires, Raptor has performed barely any vertical testing despite more than 3200 seconds of static fires completed with 18 full-scale engine prototypes in the last 12 months alone. Including subscale engines tested from 2016 through 2018, SpaceX’s Raptor engine has likely completed some 5000 seconds (>80 minutes) of test fires over the course of three and a half years of development.

Aside from allowing SpaceX engineers to potentially simplify the Raptor engine design and test the Starship engines in conditions much closer to what they will experience in flight, the addition of a new dedicated test stand – on top of two existing horizontal bays – should allow even more testing to be done in a given time-frame. The more testing that can be done, the more engines SpaceX can quickly qualify for flight, and given that every Starship/Super Heavy pair could require up to 43 new Raptor engines, SpaceX will need all the testing capacity it can get.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX’s next Starship launch is about to attempt its biggest leap yet

SpaceX targets September 22 for Starship Flight 14, its first attempt to reach real orbit.

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SpaceX has set September 22 as the target date for Starship’s 14th test flight, and this one carries a different goal than any of the 13 that came before it. Every previous Starship mission has intentionally flown a suborbital arc, reentering the atmosphere within the same hour it launched. Flight 14 is designed to send the craft into a genuine orbit around Earth for the first time.

The launch window opens at 7:15 a.m. Central time at Starbase in South Texas and runs for 75 minutes, pending regulatory approval, according to SpaceX’s mission description published Tuesday. If the flight goes as planned, Starship will circle the planet roughly six times at an altitude near 275 kilometers over about ten hours before a deorbit burn sends it toward a splashdown in the Pacific Ocean west of Chile, a departure from the Indian Ocean recoveries used on the last several flights.

The mission also marks the first attempt to put a working batch of Starlink V3 satellites into actual service. Flight 13 carried 20 of the new satellites in July, but because that mission never left a suborbital trajectory, the payload reentered along with the ship instead of separating into orbit.

SpaceX tells the FCC that Starship Flight 14 is going to orbit

Each V3 satellite is rated for roughly one terabit per second of downlink capacity, so a successful deployment on Flight 14 would be SpaceX’s largest single jump in network bandwidth since Starlink began flying on Falcon 9.

Flight 13 still did the heavier lifting on the technical side. That July mission flew a deliberately more stressful reentry profile to test Starship’s heat shield, and the ship survived its softest splashdown yet, intact enough for drone inspections shortly after landing. Elon Musk said the flight delivered “all the heat shield data we needed and then some,” a result Teslarati covered in detail when he later said SpaceX had solved the vehicle’s biggest reusability challenge. Flight 14 is where SpaceX starts spending that confidence on an actual orbital insertion rather than another controlled fall back to Earth.

One thing Flight 14 will not attempt is a tower catch of the ship. Musk floated the idea right after Flight 13, but walked the timeline back in August, saying a catch attempt was more likely “in a few months.” The Super Heavy booster will still aim for its own recovery, targeting an offshore landing point in the Gulf of America, the same approach used on recent flights.

September 22 is SpaceX’s own target, not a locked date. Starship’s schedule has slipped before over hardware readiness and FAA sign off, and the company has said as much in its own mission notes. But the plan itself represents the clearest marker yet that Starship is moving from a suborbital test program into something meant to carry paying payloads and, eventually, people.

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Elon Musk gives his most telling Tesla-SpaceX merger conversation yet

Elon Musk hinted a Tesla-SpaceX merger could be coming, and Wall Street is taking notice.

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Elon Musk gave his clearest signal yet that Tesla and SpaceX could eventually combine, telling the All-In Summit in Los Angeles that the two companies’ deepening collaboration makes the question worth asking. Sawyer Merritt first surfaced the highlight on X Tuesday.

Asked directly why Tesla and SpaceX remain separate given how closely they already work together, Musk told hosts at the summit: “Great question there. With all this collaboration, on so many levels, who can imagine what action one might take when there’s so much close collaboration in so many areas.” SpaceX President Gwynne Shotwell, who joined Musk on stage, added that SpaceX personnel have already moved into xAI to fill leadership and engineering gaps, saying the businesses are integrating “faster than I thought,” though “not fully integrated yet,”

The comments landed on top of merger speculation that has been building on Wall Street for months. JPMorgan has called a tie-up “strategically coherent on paper,” pointing to overlapping ambitions in AI, robotics, energy, transportation and space. Jefferies went further, estimating Musk could retain roughly 55.3 percent voting control in a deal structured without a premium, a scenario that would still leave room for Tesla shareholders to come out ahead. On Kalshi, traders now put the odds of a merger before 2028 at 66 percent.

Tesla’s stake in SpaceX, still under one percent, traces back to its earlier investment in xAI, which converted to SpaceX equity after SpaceX absorbed the AI company. The two are also jointly building Terafab, a chip facility in Austin meant to serve both Tesla’s AI computing needs and SpaceX’s satellite ambitions. Wedbush analyst Dan Ives has stood by a 2027 merger timeline for months, and Cathie Wood’s ARK Invest recently floated a similar case, an idea Musk pushed back on directly at the time.

Another Tesla SpaceX merger prediction by ARK Invest has Elon Musk talking

The timing adds another layer. Tesla has scheduled an October 1 unveiling for its next generation Roadster at a venue near SpaceX’s McGregor, Texas test site, using the phrase “Go for launch” in its promotional material. Both stocks dipped roughly 2 percent Monday before recovering slightly in premarket trading Tuesday, with SpaceX shares up about 0.4 percent and Tesla essentially flat.

Musk stopped short of confirming anything is in motion. But unlike his past denials of a corporate restructuring, this response didn’t rule one out, and it came with Shotwell sitting next to him describing an integration that’s already underway.

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Tesla Roadster unveiling is getting hyped up by Elon Musk

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tesla roadster
Credit: Petersen Auto Museum

The Tesla Roadster unveiling is getting hyped up by the company’s CEO Elon Musk, who has been a big reason the product has such high expectations due to delayed timelines and a constant need to make it even more insane than before.

Tesla announced on September 12 that it would officially unveil the Roadster in Waco, Texas, on October 1, ending years of patience for fans and reservation holders who have waited for the all-electric supercar to enter production since 2017.

Musk has said that this event will be well worth the wait on several occasions, and last year on the Joe Rogan Experience, he said that there should be a closing chapter to supercars- the end of cars that aren’t focused on safety.

He said:

“Whether it’s good or bad, it will be unforgettable. My friend Peter Thiel once reflected that the future was supposed to have flying cars, but we don’t have flying cars. I think if Peter wants a flying car, he should be able to buy one. I think it has a shot at being the most memorable product unveil ever. This is some crazy technology in this car. Let’s just put it this way: if you took all the James Bond cars and combined them, it’s crazier than that.”

Musk’s teases have continued, and now that the event is roughly two weeks away, it seems like Roadster is finally going to show up and blow some minds:

Tesla has definitely dragged out the development of the Roadster, but there is a good reason for it.

Tesla has been working on many other projects, most notably self-driving efforts to increase passenger safety, and those simply took priority over the Roadster, a low-volume, high-performance sports car that has a lightning-fast acceleration rate of 0-60 MPH in just 1.1 seconds, could potentially fly, and contributes very little to the company’s mission.

However, many people have the Roadster on pre-order through the referral program or with their own money, and it is time that Tesla delivers on that.

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