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SpaceX sets dates for Starship static fire, high-altitude launch debut

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CEO Elon Musk says that SpaceX is set to attempt one final Raptor engine static fire test before putting Starship through its high-altitude launch debut later this week.

Liable to begin as soon as November 30th per public road closure notices, Musk says that Starship serial number 8’s (SN8) launch debut – both Starship’s first fully-assembled flight test and first high-altitude launch attempt – is now scheduled no earlier than (NET) 8 am to 5 pm CST (UTC-6) on Wednesday, December 2nd.

November 30th will instead host what is believed to be a unique kind of static fire test for Starship SN8, hopefully proving that the rocket has a decent shot at surviving its risky launch debut.

As previously discussed on Teslarati, SpaceX’s Starship development strategy means that SN8’s survival is far less important than it may seem.

“On November 25th, Starship SN9 (featuring “small improvements”) was stacked to its full 50-meter (~165 ft) height. If SN8 is destroyed during testing, SN9 will likely be ready to roll to the launch site almost as soon as the dust settles.

Meanwhile, Starship SN10 is likely just 7-10 days away from a similar nosecone stacking milestone, and Starship SN11’s tank section is just one stack away from completion, likely putting it less than two weeks behind SN10. In other words, insofar as speed is a priority and each prototype is anywhere close to as cheap as Starship’s majority-steel bill of materials might suggest, SpaceX is building Starships so quickly that it almost doesn’t make sense to spend more than a few weeks working through bugs on any single suborbital ship.”


Teslarati.com — November 25th, 2020

In fact, delaying SN8’s launch to try to refine the rocket in situ and better ensure success could actually be to the detriment of successive prototypes and the Starship program in general. If, for example, a fundamental design flaw is revealed in Starship SN8 only after the prototype’s first test flight, SpaceX could be forced to scrap a huge amount of work done on as many as six, seven, eight, or even more subsequent prototypes. In that since, while it may seem like caution maximizes the value any single Starship prototype can provide SpaceX, that’s only true as long as the Starship design is mature enough that new fundamental flaws are unlikely to arise.

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Given how young SpaceX’s agile Starship development program is, it would make very little sense to hinge months of work and more than half a dozen rocket prototypes on the quality and success of a less mature prototype unless all the vehicles in question are more or less identical final products. SN8 through SN15+ are certainly not final products in the sense that Starship is meant to be the largest reusable orbital spacecraft ever built.

As such, the Starship program is probably better off if SpaceX pushes vehicles to failure as quickly as reasonably possible. Having now spent more than two months at the launch pad while no less than three full-scale prototypes rapidly approach a similar level of completion, Starship SN8’s test flow is likely an overcorrection from a haphazardly rushed schedule to extreme caution.

Along those lines, SpaceX is now hopefully set on launching Starship SN8 within the near future. First, though, the company apparently plans to attempt another Raptor engine static fire test on Monday, November 30th. Scheduled between 7 am and 9 pm CST, the test has been described as a “handoff” static fire, referring to the process of switching each Raptor engine’s propellant feed from Starship’s main tank to much smaller ‘header’ tanks reserved for landings.

To land, Starship SN8 will need to successfully switch from main to secondary propellant tanks and ignite one, two, or all three Raptor engines multiple times in close proximity. (Elon Musk)
Starship SN5’s common methane and oxygen tank dome (and spherical methane header tank) is pictured here on May 1st. (NASASpaceflight – bocachicagal)

What exactly that handoff refers to is unclear. It could mean that SN8 will switch from main tanks to header tanks during a Raptor static fire test, though it’s unclear why that capability would be necessary unless Starship’s current header tank design is too small. “Handoff” could also refer to the process of switching between main and header tanks between Raptor operations – far more likely. In other words, Starship SN8’s Monday testing might involve two back-to-back static fires, performed with no human intervention. If successful, such a handoff static fire would simultaneously test Starship’s ability switch propellant sources and perform multiple Raptor engine ignitions – both necessary for a launch and landing.

Starship SN9 was stacked to its full height on November 25th and should be structurally complete in a matter of days. (NASASpaceflight – bocachicagal)

Musk himself believes that Starship SN8 has a ~33% chance of successfully launching, reaching apogee, stably ‘skydiving’ ~14 km (~9 mi) back to Earth, reigniting Raptor engines, and landing in one piece. It’s unclear what will happen in the seemingly unlikely event that SN8 survives, but Starship SN9 is practically nipping at the relatively ancient prototype’s heels.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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NHTSA just escalated its Tesla Cybercab investigation in a big way

NHTSA escalated its Cybercab audit into a sworn Special Order with a September 30 deadline.

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Federal regulators have moved from asking Tesla questions about its Cybercab to demanding sworn answers. The National Highway Traffic Safety Administration issued a Special Order that requires a Tesla officer to sign an affidavit attesting to the completeness of the company’s responses, with a deadline of September 30.

The order builds on Audit Query AQ26002, which NHTSA opened on September 3, the same day Tesla began commercial Cybercab service in Austin. Teslarati covered that initial inquiry when it surfaced, noting the agency wanted to understand how Tesla certified a vehicle with no permanently attached steering wheel, pedals, or mirrors as compliant with Federal Motor Vehicle Safety Standards. A Special Order is a different tool and converts a fact finding review into a legally enforceable demand, the same mechanism NHTSA used against Tesla in 2023 during its Autopilot investigation.

Several of the 21 requests target a specific gap in Cybercab’s design. One asks whether Tesla used temporarily attached human controls at any point to help certify the vehicle, and if so, which standards depended on that equipment being present. Another quotes an existing rule directly: “The service brakes shall be activated by means of a foot control.” Cybercab has no foot pedal. NHTSA wants a detailed explanation of how the vehicle satisfies that requirement, and how it complies without the kind of exemption granted to Zoox in July under Part 555, the regulatory pathway built for steering wheel free vehicles.

The order does not claim Cybercab is unsafe or that Tesla broke a rule. It requires Tesla to explain, under oath, the reasoning behind decisions the company already made when it self-certified the vehicle. That distinction matters, but so does the exposure. Motor1’s reporting, summarized here, put potential civil penalty exposure as high as $139 million if NHTSA later finds the certification was flawed, on top of whatever criminal risk comes with a false sworn statement.

Tesla has not said publicly how it plans to respond. Cybercab is still carrying passengers in Austin through the Robotaxi app while the September 30 deadline approaches, and the company has continued expanding the vehicle’s footprint even as the regulatory question remains open. The Special Order does not pause any of that and just sets a date by which Tesla has to put its certification logic on the record, with a company officer’s name attached to it.

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