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SpaceX outfits Starship, Super Heavy with dozens of Raptor engines

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New photos shared by SpaceX show that the company has nearly finished installing a total of 39 upgraded Raptor engines on a new Starship and its Super Heavy booster.

Those prototypes – known as Ship 24 and Booster 7 – could be tasked with supporting Starship’s first orbital launch attempt sometime later this year if both make it through upcoming test campaigns without major issues. Whether that’s a probable outcome is still uncertain but recent progress suggests that it won’t take long for the prospects of both prototypes to shift into clearer focus.

After several rounds of proof testing and two trips to and from SpaceX’s Starbase, Texas orbital launch site (OLS) in March, April, and May, Super Heavy Booster 7 (B7) made its third trip to the pad on June 23rd.

“SpaceX used the six weeks Booster 7 spent back in a factory assembly bay to finish installing aerocovers, surfaces known as chines or strakes, car-sized grid fins, Starlink internet dishes, and – most importantly – 33 upgraded Raptor V2 engines. Combined, Booster 7 could produce up to 7600 metric tons (~16.8M lbf) of thrust at or before liftoff. Crucially, SpaceX also finished installing most of Booster 7’s Raptor heat shield in the same period, completing in six weeks work that took Booster 4 closer to half a year. With its heat shield and all 33 Raptors mostly in place, Booster 7 should be ready to kick off static fire testing almost as soon as it’s installed on Starbase’s orbital launch mount.”

Teslarati.com – June 24th, 2022

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Booster 7 awaits its next round of tests. (NASASpaceflight – bocachicagal)

Building, qualifying, shipping, and installing 33 new Raptor 2 engines on Super Heavy B7 was already an impressive achievement and produced the most (potentially) powerful rocket booster ever assembled. On July 2nd, a pair of photos published by SpaceX showed off Booster 7’s nearly-finished engine section and simultaneously revealed that the company has finished installing all six of Starship S24’s Raptor engines – and even part of the ship’s aft thermal protection.

Differences are already visible between Ship 24 and Ship 20, the only other Starship prototype to have six Raptors installed. The most notable change is the addition of a metal framework that covers the entire breadth of the ship’s aft – most likely destined to support flat sections of insulation and thermal protection that will partially seal off sensitive engine, plumbing, pressure vessels, and avionics components located inside Starship’s aft. That extra shielding should help limit the extreme conditions that hardware will be subjected to during ground testing and, perhaps, in flight.

Ship 20, August 2021. (SpaceX – Elon Musk)
Ship 24, July 2022. (SpaceX)

Super Heavy Booster 7 has already completed a significant amount of testing, including four cryogenic proofs (cryoproofs) and one Raptor thrust simulation test. Since its third return to the pad, SpaceX has several more ambiguous tests, none of which appeared to involve cryogenic propellant loading. It’s possible that those tests focused more on Booster 7’s pressurization system, perhaps filling its tanks with the hot oxygen and methane gases it will eventually use to pressurize its tanks. It’s likely that SpaceX wants to put Booster 7 through at least one successful wet dress rehearsal – using real liquid methane and oxygen propellant – before attempting to static fire any of its 33 Raptors. Booster 7’s aft thermal protection system also isn’t entirely complete, so technicians will need to finish installing several more panels before any static fire testing.

SpaceX technicians handle one of the dozens of heat shield panels that will eventually protect Super Heavy B7’s Raptors from themselves. (NASASpaceflight – bocachicagal | July 3rd, 2022)

Alongside B7, Starship S24 has completed a good amount of cryoproof and Raptor thrust simulation testing, which it survived without any irreperable issues. The ship was then returned to an assembly bay on June 9th, where where workers have been installing heat shield tiles, finalizing the ship’s engine section, and completing dozens of other less visible closeout tasks. SpaceX also recently finished modifying one of its two suborbital test and launch mounts for Starship static fire testing, leaving the other mount semi-permanently modified for cryoproof and thrust simulation testing of future prototypes.

SpaceX has requested permission for road closures – each a potential 12-hour test window – on July 5th, 6th, 7th, 11th, and 12th.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Cybertruck

Tesla Cybertruck chosen by Kazakhstan’s elite security force: here’s why

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Tesla Cybertruck was chosen by a Middle Eastern government agency because of its capability, safety, and other advantages that it offers over traditional pickups.

In a striking display of futuristic security technology, Kazakhstan’s State Guard Service has integrated Tesla Cybertrucks as mobile command-and-control vehicles for the Informal Summit of the Organization of Turkic States, held today in Turkistan.

The deployment, announced by Teslarati on May 14, marks one of the first known instances worldwide of the electric pickup truck being used in official state security operations.

The Cybertrucks are supporting a range of real-world tasks, including rapid response, field coordination, communications, and command functions.

Officials highlighted the vehicles’ suitability for the challenging mountainous terrain around Almaty, where superior off-road mobility allows them to navigate rugged landscapes that might challenge conventional vehicles. Their quiet electric operation enables discreet deployment, while the high onboard power output provides sustained energy for communications equipment and external devices—critical during a high-profile international gathering.

The summit brings together leaders from Turkic-speaking nations to discuss cooperation in politics, economy, and culture. Against this backdrop, the Cybertrucks stand out not only for their angular, stainless-steel exoskeleton and imposing presence but also for their practical advantages in modern security protocols.

This move underscores Kazakhstan’s push toward innovative and sustainable solutions in public safety. The Cybertruck, Tesla’s rugged all-electric pickup, was designed from the ground up for versatility, boasting impressive range, durability, and power capabilities that align well with governmental needs.

By choosing the vehicle, Kazakh authorities signal confidence in electric mobility even for demanding operational roles—potentially setting a precedent for other nations exploring green alternatives to traditional fleet vehicles.

Tesla Cybertruck too safe for even Musk’s biggest critics to ignore

As the summit unfolds on May 15, the presence of Cybertrucks symbolizes a broader shift: electric vehicles transitioning from consumer roads to critical infrastructure.

For Tesla, the development offers valuable real-world validation of the Cybertruck’s capabilities beyond civilian use. For Kazakhstan, it blends cutting-edge American engineering with national security priorities, creating a memorable visual and functional statement at this landmark regional event.

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Tesla grabs massive Las Vegas warehouse for interesting Cybercab project

Tesla quietly filed plans to build the Cybercab car wash, and on May 12, the company submitted a permit to begin renovating the “Tesla Center Cybercab Phase 2 Car Wash,” documents show.

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Credit: TechOperator | X

Tesla is beginning to construct what will be an incredibly unique project, as it is now building a 36,000-square-foot car wash just for the Cybercab in Clark County, Nevada, near Las Vegas.

Tesla quietly filed plans to build the Cybercab car wash, and on May 12, the company submitted a permit to begin renovating the “Tesla Center Cybercab Phase 2 Car Wash,” documents show.

This is not just some ordinary car wash. Instead, it’s a dedicated, high-tech maintenance hub built specifically for Tesla’s ride-hailing vehicle and the many units that will be in the fleet.

According to the permit documents, which were first spotted by MarcoRP, a Supercharger observer on X, the work involves upgrading and updating the interior and exterior of an existing 36,000-square-foot facility. Crews will construct a full car-wash enclosure, relocate tire-service equipment, and install new power raceways.

Every camera on a Tesla Cybercab must stay clean, and without a human driver to perform manual maintenance on the vehicle, this Cybercab-specific car wash will be crucial in keeping the fleet operational, safe, and effective.

Tesla has spent years perfecting unsupervised FSD, and the Cybercab – unveiled last year as a driverless, two-seater purpose-built for ride-hailing – is the physical embodiment of that vision. Industry skeptics have long questioned how a massive Robotaxi network could scale without drivers handling basic upkeep.

Tesla just answered them with a permit filing. Sources close to the project suggest this could be the first of several such hubs, with whispers of similar plans already surfacing in Texas.

A purpose-built Robotaxi wash station means fleets can cycle vehicles through cleaning, charging, and minor servicing at lightning speed with almost no human intervention. Optimus robots could eventually handle the physical work, turning the entire operation into a lights-out, 24/7 machine.

Las Vegas, with its endless tourist traffic and wide-open roads, is the perfect proving ground. Imagine stepping out of a gleaming Cybercab after a night on the Strip, knowing the same vehicle will be sparkling clean and ready for the next rider within minutes.

California hits Tesla Cybercab and Robotaxi driverless cars with new law

Critics who claimed Robotaxis would get filthy and unreliable now look shortsighted. However, it will be interesting to see how many of these types of facilities the company establishes, especially as it plans for the Robotaxi fleet to be available everywhere.

If the permit moves forward as expected, Las Vegas could witness the first large-scale, fully autonomous taxi operation complete with its own cleaning infrastructure. As soon as Tesla solves wireless charging, we’re looking at a very capable and potentially fully autonomous ride-sharing business from A to Z.

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Tesla puts Giga Berlin in Plaid Mode with new massive investment

The facility, Tesla’s first in Europe, opened in 2022 and has become a cornerstone for Model Y production and, increasingly, in-house battery manufacturing. Recent announcements highlight a dual focus on scaling vehicle output and advancing vertical integration through 4680 battery cells.

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Credit: Tesla

Tesla is pushing forward with significant upgrades at its Gigafactory Berlin-Brandenburg in GrĂĽnheide, Germany, signaling renewed confidence in its European operations despite past market challenges.

The facility, Tesla’s first in Europe, opened in 2022 and has become a cornerstone for Model Y production and, increasingly, in-house battery manufacturing. Recent announcements highlight a dual focus on scaling vehicle output and advancing vertical integration through 4680 battery cells.

In April, plant manager André Thierig announced a 20 percent increase in Model Y production starting in July, following a record Q1 output of more than 61,000 vehicles. To support the ramp-up, Tesla plans to hire approximately 1,000 new employees beginning in May and convert 500 temporary workers to permanent positions.

The move is expected to lift weekly production significantly, addressing rebounding demand in Europe after a challenging 2025.

The expansion builds on earlier progress. In 2025, Tesla secured partial approvals to add roughly 2 million square feet of factory space, raising potential annual vehicle capacity from around 500,000 toward 800,000 units, with longer-term ambitions approaching one million vehicles per year. Logistical improvements, new infrastructure, and battery-related facilities are already underway on company-owned land.

Battery production is the latest major focus. On May 12, Thierig revealed an additional $250 million investment in the on-site cell factory. This more than doubles the planned 4680 battery cell capacity to 18 gigawatt-hours annually—up from the 8 GWh target set in December 2025—while creating over 1,500 new battery-related jobs.

Total cell investments at the site now exceed previous figures, bringing the factory closer to full vertical integration: cells, packs, and vehicles produced under one roof. Tesla describes this as unique in Europe and a step toward stronger supply chain resilience.

The plans come amid regulatory and community hurdles. Earlier expansion proposals faced protests over environmental concerns and water usage, leading to phased approvals beginning in 2024. Tesla has navigated these by emphasizing sustainable practices and economic benefits, including thousands of local jobs in Brandenburg.

With nearly 12,000 employees already on site and production steadily climbing, Gigafactory Berlin is poised for growth. The combined vehicle and battery expansions position the plant as a key hub for Tesla’s European ambitions, potentially making it one of the continent’s largest manufacturing complexes if local support continues.

As EV demand recovers, these investments underscore Tesla’s commitment to scaling efficiently in Germany while addressing regional supply chain needs.

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