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SpaceX outfits Starship, Super Heavy with dozens of Raptor engines

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New photos shared by SpaceX show that the company has nearly finished installing a total of 39 upgraded Raptor engines on a new Starship and its Super Heavy booster.

Those prototypes – known as Ship 24 and Booster 7 – could be tasked with supporting Starship’s first orbital launch attempt sometime later this year if both make it through upcoming test campaigns without major issues. Whether that’s a probable outcome is still uncertain but recent progress suggests that it won’t take long for the prospects of both prototypes to shift into clearer focus.

After several rounds of proof testing and two trips to and from SpaceX’s Starbase, Texas orbital launch site (OLS) in March, April, and May, Super Heavy Booster 7 (B7) made its third trip to the pad on June 23rd.

“SpaceX used the six weeks Booster 7 spent back in a factory assembly bay to finish installing aerocovers, surfaces known as chines or strakes, car-sized grid fins, Starlink internet dishes, and – most importantly – 33 upgraded Raptor V2 engines. Combined, Booster 7 could produce up to 7600 metric tons (~16.8M lbf) of thrust at or before liftoff. Crucially, SpaceX also finished installing most of Booster 7’s Raptor heat shield in the same period, completing in six weeks work that took Booster 4 closer to half a year. With its heat shield and all 33 Raptors mostly in place, Booster 7 should be ready to kick off static fire testing almost as soon as it’s installed on Starbase’s orbital launch mount.”

Teslarati.com – June 24th, 2022

Booster 7 awaits its next round of tests. (NASASpaceflight – bocachicagal)

Building, qualifying, shipping, and installing 33 new Raptor 2 engines on Super Heavy B7 was already an impressive achievement and produced the most (potentially) powerful rocket booster ever assembled. On July 2nd, a pair of photos published by SpaceX showed off Booster 7’s nearly-finished engine section and simultaneously revealed that the company has finished installing all six of Starship S24’s Raptor engines – and even part of the ship’s aft thermal protection.

Differences are already visible between Ship 24 and Ship 20, the only other Starship prototype to have six Raptors installed. The most notable change is the addition of a metal framework that covers the entire breadth of the ship’s aft – most likely destined to support flat sections of insulation and thermal protection that will partially seal off sensitive engine, plumbing, pressure vessels, and avionics components located inside Starship’s aft. That extra shielding should help limit the extreme conditions that hardware will be subjected to during ground testing and, perhaps, in flight.

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Ship 20, August 2021. (SpaceX – Elon Musk)
Ship 24, July 2022. (SpaceX)

Super Heavy Booster 7 has already completed a significant amount of testing, including four cryogenic proofs (cryoproofs) and one Raptor thrust simulation test. Since its third return to the pad, SpaceX has several more ambiguous tests, none of which appeared to involve cryogenic propellant loading. It’s possible that those tests focused more on Booster 7’s pressurization system, perhaps filling its tanks with the hot oxygen and methane gases it will eventually use to pressurize its tanks. It’s likely that SpaceX wants to put Booster 7 through at least one successful wet dress rehearsal – using real liquid methane and oxygen propellant – before attempting to static fire any of its 33 Raptors. Booster 7’s aft thermal protection system also isn’t entirely complete, so technicians will need to finish installing several more panels before any static fire testing.

SpaceX technicians handle one of the dozens of heat shield panels that will eventually protect Super Heavy B7’s Raptors from themselves. (NASASpaceflight – bocachicagal | July 3rd, 2022)

Alongside B7, Starship S24 has completed a good amount of cryoproof and Raptor thrust simulation testing, which it survived without any irreperable issues. The ship was then returned to an assembly bay on June 9th, where where workers have been installing heat shield tiles, finalizing the ship’s engine section, and completing dozens of other less visible closeout tasks. SpaceX also recently finished modifying one of its two suborbital test and launch mounts for Starship static fire testing, leaving the other mount semi-permanently modified for cryoproof and thrust simulation testing of future prototypes.

SpaceX has requested permission for road closures – each a potential 12-hour test window – on July 5th, 6th, 7th, 11th, and 12th.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX wants to catch Starship for launch 14, Elon Musk says

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Credit: SpaceX

Just hours after Starship Flight 13 achieved a successful soft splashdown of its upper stage in the Indian Ocean on July 24, Elon Musk announced an ambitious next step for the company’s next launch of the rocket.

“Unless we discover problems after mission data review, SpaceX will attempt to catch the ship with the tower on [the] next flight,” the SpaceX CEO posted on X on Friday.

That “next flight” is expected to be Flight 14. The plan involves returning the Starship upper stage, commonly called the “ship,” to the Starbase launch tower in Texas and catching it mid-air using the same mechanical “chopsticks” arms that have already proven themselves with the Super Heavy booster.

A successful catch would mark the first time an orbital-class upper stage has been recovered this way, advancing SpaceX’s goal of full and rapid reusability for the entire vehicle.

SpaceX has already demonstrated the tower-catch technique multiple times with Super Heavy. The first successful catch came on Flight 5 in October 2024, when Booster 12 was plucked from the sky by the Mechazilla arms. Subsequent flights, including those involving Boosters 14 and 15, repeated the feat. Several of those recovered boosters were later inspected, refurbished, and flown again, proving the system’s viability for quick turnaround.

Traditional reusable rockets, such as SpaceX’s own Falcon 9 or Blue Origin’s New Shepard, land on legs either on land or droneships. Rocket Lab has recovered its small Electron first stages by helicopter, but those are far lighter vehicles.

SpaceX Starship just nailed something it’s never done before

The China Academy of Launch Vehicle Technology (CALT), a subsidiary of the China Aerospace Science and Technology Corp. (CASC), completed a catch of its booster on July 10. They are the only entity besides SpaceX to attempt and complete the feat.

Flight 13 provided encouraging data. The ship executed a controlled reentry, flipped, and soft-landed intact in the ocean after deploying Starlink satellites, offering the first clear post-splashdown views of an undamaged heat shield. The Super Heavy booster, meanwhile, experienced a harder splashdown in the Gulf of Mexico.

Musk has previously stressed that ship catches would only follow multiple successful soft ocean landings to minimize risk of debris over land.

If Flight 14 succeeds, SpaceX would take a major stride toward routine, rapid reuse of both stages—critical for lowering launch costs and supporting ambitious plans for lunar and Mars missions. For now, teams are reviewing the Flight 13 data. Should everything check out, the next Starship flight could deliver one of the most spectacular recoveries in aerospace history.

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Tesla to open source Model S and Model X designs and software

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Credit: Tesla

In a move echoing its earlier commitment to open innovation, Tesla CEO Elon Musk announced recently that the company plans to make the design and software of its Model S and Model X fully open source.

This follows the same approach Tesla took with its original Roadster, releasing all available design, engineering, and diagnostic materials in November 2023 so that “whatever we have, you now have.”

The Model S, introduced in 2012, was Tesla’s first mass-produced vehicle and a groundbreaking luxury electric sedan. It offered impressive range, rapid acceleration, and over-the-air software updates that redefined expectations for electric cars.

The Model X, launched in 2015, built on that foundation as a high-performance electric SUV notable for its distinctive falcon-wing doors, spacious interior, and advanced safety features. Both models served as flagships that helped establish Tesla as a leader in the EV industry and popularized long-range battery-electric vehicles.

Production of the Model S and Model X was wound down earlier in 2026, with manufacturing ending in the second quarter. Tesla redirected the Fremont factory space previously used for these vehicles toward higher-priority projects, including Optimus humanoid robots and the Cybercab autonomous vehicle.

By the time of Musk’s open-source announcement, custom orders had closed and only remaining inventory was available.

Open-sourcing the designs and software offers several clear advantages. Owners of these aging but still capable vehicles gain better access to technical documentation, diagnostic tools, and software resources, making independent repairs and modifications easier and more affordable.

Independent repair shops and third-party specialists can support the large existing fleet without relying solely on Tesla’s service network. Enthusiasts and engineers can study real-world implementations of Tesla’s battery, powertrain, and software systems, potentially accelerating broader industry progress in electric mobility.

The step aligns with Tesla’s 2014 patent pledge and its overall mission to advance sustainable transport by sharing hard-won knowledge rather than locking it behind proprietary walls.

By releasing these materials now that the models have left production, Tesla ensures continued support for its early adopters while freeing internal resources for future technologies. The open-source release of the original Roadster already enabled simulations, community projects, and deeper technical understanding.

Extending that practice to the Model S and Model X should deliver similar benefits on a larger scale, helping keep these influential vehicles relevant and repairable for years to come

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Tesla flexes incredible Robotaxi metric that skeptics will hate

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Credit: Tesla

Tesla flexed one incredible Robotaxi metric during the Q2 Earnings Call that skeptics have to hate to hear. The company’s platform has already driven more than 380,000 miles of unsupervised ride-hailing across several states with no notable incidents.

During the company’s Q2 Earnings Call on Wednesday, Vice President of AI, Ashok Elluswamy, said:

“First of all, I’d like to state that the Robotaxi program has been operating extremely well. Especially in terms of safety, the program has had an impeccable safety record. We have driven more than 380,000 miles of unsupervised Robotaxi, now across six cities in two different states. We have had zero notable incidents. Any reports have been of other actors impacting us when we were stationary. I like to emphasize how safe the operation has been so far. Zero notable incidents over 380,000 miles.”

Elluswamy’s claim over Robotaxi miles is a significant milestone for Tesla in the grand scheme, especially considering this is a sizeable number of miles without any incident.

Tesla’s self-driving approach is much different than that of other companies. Tesla has maintained that vision is the only thing needed to have a solid and effective self-driving suite. Many self-driving companies utilize things like LiDAR, sensors, and other elements to improve performance, but Elluswamy sent a jab at those who believe it’s needed.

“Historically, the so-called experts have always claimed that you need LiDARs, radars, HD maps, and the entire kitchen sink to drive safely. Here we show that such is not true. You can have safe, comfortable, and affordable autonomy with just cameras. This record should be a huge validation of Tesla’s entire AI approach.”

The feat of accumulating this many miles without any driver behind the wheel is impressive. The thing is, Tesla is also doing this across several different locations, with varying traffic rules, pedestrian levels, weather patterns, and other important factors.

While Tesla is not ready to roll out an unsupervised platform completely, it is a slow but steady indication that the company is well on its way to figuring things out.

The company’s attitude toward expansion is slow, safe, and controlled, and despite this huge milestone, it will still be some time until we see Tesla truly unleash unsupervised rides more aggressively.

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