SpaceX
What SpaceX’s successful reuse of Dragon Spacecraft really means
Following Saturday’s auspicious launch and and first stage recovery, SpaceX’s Dragon spacecraft has successfully rendezvoused and docked with the International Space Station. Bringing with it more than 5,000 pounds of food, water, scientific experiments, and technology demonstrations, the company’s eleventh mission under their first Commercial Resupply Services contract is exceptional for a very unique and specific reason: the vehicle has flown before, bringing cargo to the ISS on SpaceX’s fourth CRS mission to the ISS. This accomplishment makes the Dragon currently docked at the ISS the only commercial spacecraft in human history to be launched into orbit more than once, continuing a tradition of auspicious firsts.
CRS-11 just after liftoff. Note the core designation “35” under the landing leg. (SpaceX)
Slightly more than two months after the first ever successful reuse of an orbital-class rocket, SpaceX now has two extraordinary demonstrations of success in favor of the company’s pursuit of democratizing affordable access to space. Reusability is and has been SpaceX’s method of pursuing that goal for at least a decade, with Musk publicly exhorting the potential benefits of rapid and complete reusability as early as 2007. It is almost a running joke within the community of aerospace and SpaceX fans that Musk will compare commercial airlines to orbital launch services at least once every time he is interviewed, but his point is and has long been clear. If all one has to do to run a transportation service is refuel after every trip, the price of a ticket or cargo transport drastically decreases. While many have slyly laughed or dismissed this goal in the past, often using the Space Shuttle as an example of the futility of reusability as a tool for cost reduction, it is quite hard to deny what SpaceX has accomplished so far.
The reuse of a Cargo Dragon is also arguably far more significant than it may initially appear. SpaceX has not provided any concrete information on the process of refurbishing the capsule, and it is entirely unclear if the “reuse” entailed much more than furnishing the CRS-4 pressure vessel and Draco thrusters with a new trunk, solar array, external shell. It is possible that, just like SES-10, the process of refurbishing a spacecraft for the first time resulted in little to no cost savings, and that this refurbishment took anywhere from several months to more than a year, with the CRS-4 capsule returning from orbit in late 2014. However, given the absolute rarity of reused capsule-type spacecraft, the data that engineers likely gathered throughout the process of refurbishing the Dragon would arguably make the whole process worthwhile even in the worst case scenarios described above. Hans Koenigsmann, Vice President of Mission Assurance at SpaceX, also noted in a press conference following CRS-11’s launch that the refurbishment of the capsule was somewhat uneventful, stating that the CRS-4 capsule had no unanticipated damage from the rigors of reentry and ocean landing and that SpaceX was already ready to consider using the capsule a third time. It’s likely that SpaceX will begin to rely more heavily on Cargo Dragon reuse as they refocus a majority of their manufacturing efforts on Dragon 2.
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- The CRS-4 Dragon just before capture. (NASA)
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- CRS-4 reentered in late 2014 and was recovered in the Pacific Ocean. (SpaceX)
SpaceX and Musk’s (in)famous ultimate ambitions are to make humanity a multiplanterary species, partly as a way to combat the extinction risks that an asteroid or comet strike pose, and partly because it is simply a staggering challenge that has the potential to make many humans “excited to wake up in the morning”. In order to make this happen, Musk saw that access to orbit was far too expensive for a colony on another planet to ever be sustainable, and that resuability was the only immediately obvious and accessible method through which the price to orbit could be decreased by several magnitudes. SpaceX is now almost routinely recovering Falcon 9 first stages when the mass of the payload allows it, and with a fifth and final version or “Block” of the vehicle optimized for rapid reuse set to debut later this year, Musk and others at the company have begun ruminating once more about the possibility of recovering and reusing the second stage of the Falcon 9. Benchmarked somewhere around 30% of the price of the vehicle, routine loss of the second stage effectively prevents the price of the Falcon 9 from dropping much below $20-30 million US dollars. While a nearly 50% or greater reduction in price would be an exceptional accomplishment, it is still far from from the multiple orders of magnitude reduction Musk hoped for when he set out to develop reusable rocketry.
A prototype of Dragon 2 being tested in an anechoic chamber. (SpaceX)
This is where the reuse of Dragon pops its head up. With second stage recovery now being considered theoretically and Dragon 2 (Crew Dragon) preparing to begin regular launches in either Q4 2017 or Q1 2018, SpaceX has a good deal of experience to gain from learning how to safely and rapidly recover and reuse vehicles reentering the atmosphere at orbital velocity. Compared to recovering the first stage, this is another endeavor entirely. The fastest speed at which a recoverable first stage can ever realistically reenter the atmosphere is currently capped at around 5200 mph (2300 m/s), and is usually much closer to 3000 mph. An orbital capsule like Dragon, however, enters the atmosphere from Low Earth Orbit (LEO) at around five times that speed, typically close to 16,000 mph. In the context of recovering the second stage of Falcon 9, one must consider that most of SpaceX’s commercial manifest is made up of geostationary satellites, which require more energy to reach a higher orbit, and consequently would require the second stage to survive even higher reentry velocities in order to be recovered.
Returning from Mars, as SpaceX’s Interplanetary Transport System would have to, results in even higher reentry velocities of at least 25,000 mph for a reasonably quick journey. This is the most important detail in explaining the true value of simply reusing a Dragon capsule as SpaceX has just now done. By taking its first steps towards routinely reusing truly orbital spacecraft, SpaceX is advancing their knowledge reusability in practice and consequently taking concrete steps to prepare themselves for the difficult challenges that lie ahead in their pursuance of enabling sustainable colonization of Mars. Dragon 2 (Crew Dragon) promises to eventually rid the refurbishment process of the many headaches that salt water intrusion undoubtedly creates by returning via supersonic retropropulsion to a landing pad, much like Core 35 did this past Saturday.
Looking slightly further into the future, SpaceX has already announced plans to launch two unnamed private customers in a Dragon 2 on what would likely be a circumlunar free return trajectory, or around the Moon and back. The reentry velocity would be very similar to the velocity required to return to Earth from Mars, and certainly much faster than any reentry from geostationary orbits of Earth. If SpaceX manages to successfully and reliably recover and reuse orbital vehicles reentering at such high velocities, then the company will have made extraordinarily promising progress towards achieving their central goal of drastically lowering cost to orbit and thus enabling humanity to gain footholds on other planets.
So, take this Dragon reuse as you will. It may well be a major step along the way to colonizing Mars, or it may simply be an exciting practical implementation of SpaceX’s philosophy of reuse. Either way, this is a Dragon that is certainly worth celebrating.
News
SpaceX set to launch astronauts and a classified Falcon Heavy mission on the same day
SpaceX plans three launches Thursday, including Crew-13 astronauts and Falcon Heavy’s first classified NRO mission.
SpaceX is lining up one of the busiest single days in its history, and the company offered a preview on Wednesday morning with a simple post on X: “Sunrise at pad 40.” The video and photos show Falcon 9 standing at Space Launch Complex 40 at Cape Canaveral, roughly a day before it is scheduled to carry four astronauts to the International Space Station.
That launch is only the first of three SpaceX missions planned for Thursday, October 1, across both coasts.
Sunrise at pad 40 pic.twitter.com/J7Qme4VvIX
— SpaceX (@SpaceX) September 30, 2026
Crew-13 is targeting liftoff at 11:10 a.m. ET, with a backup opportunity Friday at 10:47 a.m. ET. NASA astronaut Jessica Watkins will command the mission, with NASA’s Luke Delaney as pilot and Canadian Space Agency astronaut Joshua Kutryk and Roscosmos cosmonaut Sergey Teteryatnikov serving as mission specialists. According to NASA, Dragon is set to dock with the forward port of the station’s Harmony module around 8 p.m. ET, less than nine hours after launch. Watkins is the only member of the crew who has flown before, and Kutryk will become the first Canadian to reach orbit through NASA’s Commercial Crew Program.
The Falcon 9 booster is flying for the third time after supporting Crew-12 and a Starlink mission, and it will attempt a landing at Landing Zone 40 beside the pad. That site made its debut in February when the Crew-12 booster touched down there, as Teslarati reported at the time. Crew-13 will relieve the Crew-12 astronauts, who have been aboard the station since the middle of February.
On the West Coast, another Falcon 9 is scheduled to lift off from Vandenberg Space Force Base in a window running from 2:18 to 3:16 p.m. ET, a flight NASASpaceflight lists as a Transporter rideshare mission.
The day is set to close at 11:53 p.m. ET, when Falcon Heavy launches from Launch Complex 39A with NROL-97, the first National Reconnaissance Office payload ever to fly on the rocket. SpaceX rolled the vehicle out to the pad Tuesday night. Its two side boosters, which previously flew GOES-U, ViaSat-3 F3 and NASA’s Roman Space Telescope, will return to Landing Zones 1 and 2, while a new center core will be expended in the Atlantic. The Roman launch took place on August 30, so NROL-97 will come barely a month later as Falcon Heavy’s third flight of 2026 and 14th overall.
NASA taps SpaceX to launch the telescope that could unlock new worlds
If all three Florida boosters land as planned, it would be the first time the Space Coast has seen landings at LZ-40, LZ-1 and LZ-2 on the same day, according to the Orlando Sentinel, which has warned residents in Brevard, Orange and Volusia counties that more than one sonic boom is possible.
The schedule arrives just three days after Starship reached orbit for the first time on Flight 14 from Starbase, Texas, deploying 26 Starlink V3 satellites. If Thursday’s missions stay on time, SpaceX will have flown Starship, Falcon 9 and Falcon Heavy from four different pads in about four days.
Crew-13 is also the start of a longer run for Dragon. NASA recently added Crew-15, Crew-16 and Crew-17 to SpaceX’s contract in a $946 million modification, keeping Dragon as the agency’s only operational ride to the station while Boeing’s Starliner remains grounded.
Elon Musk
Elon Musk and Trump are closer than ever, and Tesla could be the big winner
Elon Musk sat beside Trump as AI leaders signed a voluntary White House safety accord.
Elon Musk had the seat right next to President Donald Trump on Tuesday as the White House hosted the leaders of America’s biggest artificial intelligence companies for a lunch that ended with a voluntary industry accord on AI safety.
A seating chart Trump posted on Truth Social placed Musk at the president’s left in the East Room, with Nvidia CEO Jensen Huang on his right, according to an Associated Press reporter. Anthropic CEO Dario Amodei, OpenAI President Greg Brockman, Meta’s Mark Zuckerberg, Google’s Sundar Pichai, Microsoft’s Satya Nadella and Amazon founder Jeff Bezos also attended, along with Vice President JD Vance and House Speaker Mike Johnson.
🚨 Elon Musk is currently speaking to the media alongside President Trump after a meeting with AI Leaders in Washington today
Trump says AI is now being called “Super Intelligence” or SI pic.twitter.com/woJJqUVP9B
— TESLARATI (@Teslarati) September 29, 2026
After the lunch, Trump told reporters outside the West Wing that the executives had signed “The White House Accord on Superintelligence: A Joint Commitment on Frontier SI Responsibilities.” Johnson described it as a voluntary statement of principles built on “robust internal controls and layers of internal and external review,” while Zuckerberg said company boards would independently review reports from outside auditors. Trump called the document “morally binding,” said he would name a new AI czar within days, and signed an executive order formally renaming artificial intelligence “super intelligence,” CNBC reported.
Musk was not in the room for Tesla alone. Since SpaceX absorbed xAI, he runs the company behind Grok and one of the largest AI training operations anywhere. On September 25, he said another 220,000 Nvidia GB300 chips would come online at Colossus 2 within a week, with more expected in November and December.
“I think it is worth highlighting the positive benefits of A.I. … S.I., pardon me.”
“Thank you.”@elonmusk catches his own slip after calling the technology “A.I.” while speaking alongside President Trump and other tech leaders, quickly correcting himself to “super… pic.twitter.com/fH7CFileNb
— Fox News (@FoxNews) September 29, 2026
SpaceX confirms third massive compute deal at Colossus data center
Musk also used the trip to restate his energy ambitions. “SpaceX is aiming together with Tesla to do 200 gigawatts of solar production per year,” he said at an event in Washington. It is the same combined target he laid out that feeds directly into Terafab, the Tesla and SpaceX chip venture that will need enormous amounts of power.
The showing between Musk and Trump has come a long way, since the two had the very public split in mid 2025 after Musk opposed the “Big Beautiful Bill” and left DOGE. They reconciled at Charlie Kirk’s memorial that September, and Trump later called their relationship “good”. Since then, Musk has joined Trump’s China delegation in May and attended last week’s White House state dinner for Chinese President Xi Jinping.
For Tesla, that access to government official could pay dividends. As Teslarati noted in January, federal autonomy rules, NHTSA oversight and a single national standard for driverless vehicles all run through an administration Musk can more easily reach directly as Tesla works to scale Robotaxi and Cybercab beyond Texas.
Ahead of its highly anticipated unveiling, Tesla’s upcoming Roadster received a new patent that aims to keep it grounded while enabling white-knuckle speeds.
The patent, which was granted on September 29, is titled “Electric Car Fan,” bluntly stating its design but not its purpose, which is further detailed in the text of the application. Interestingly, it comes two weeks before the Roadster event, which was delayed due to unfavorable weather on Thursday, which could cause issues, as Tesla revealed the event must be held outdoors.
🚨 The design uses electrically driven ducted fans, typically shown as a row of four at the rear, powered by the vehicle’s high-voltage battery.
The fans pull air from an underbody inlet, route it through ducts, and expel it from a larger rear outlet that functions as a… https://t.co/CHQB9u9UA3 pic.twitter.com/QVXmWTdggh
— TESLARATI (@Teslarati) September 29, 2026
The purpose is to solve a problem that is relatively unique to high-performance electric cars. Instant motor torque is useless if the tires cannot plant that force, and conventional wings and underbody tunnels generate downforce only when air is already rushing past the car. At launch, in slow corners, and under hard braking from modest speed, passive aerodynamic additions contribute essentially very little to downforce.
Tesla’s filing says that its fans can produce the downforce needed, independent of vehicle velocity, then ease off so the same hardware does not pile on drag at highway speeds, an issue that can come from excessive body modifications.
The hardware outlined in the patent is a ducted-fan package that is placed into the rear of the vehicle. An underbody inlet between the rear wheels feeds a duct that rises to a wide outlet in the diffuser. In that outlet are four axial fans, which are divided by vertical strakes. They will pull air from under the floor and press the chassis onto the pavement.
The language in the patent claims it can cut drag rather than add to it while simultaneously increasing downforce.
Tesla Roadster event requires restricted airspace, and the FAA obliges
The fans run from the high-voltage battery and a vehicle control system, so output can be modulated rather than left on as a fixed penalty.
There are additional strengths that can come from this design, like extra tire load at low speed, which can contribute to even more face-melting acceleration rates, decrease stopping distance, and sharper turn-in before a wing has air to work with. Adjustable fan speed lets the car add grip only when needed, so it can be catered to the force of a turn or acceleration.
These designs were previously used, and banned, in some competitive settings. The Brabham BT46B was banned in F1 competition for using a similar fan design and being labeled as too effective.
Tesla still lists the Roadster as having a sub-two-second 0-60 MPH time and a 250-plus-MPH top speed, and there are expectations for a SpaceX cold-gas thruster package that could not only increase acceleration but potentially cause the vehicle to hover.
It is important to note that a patent is not a production part, and packaging four fans in a rear diffuser, managing noise, and potential debris are all things Tesla must consider. With that being said, the patent being granted shows Tesla is designing the Roadster to go fast, but it is also attempting to use unique strategies to combat any issues it might have at those speeds.
SpaceX set to launch astronauts and a classified Falcon Heavy mission on the same day
Tesla Cybercab and Semi have more in common than you might think
