SpaceX
What SpaceX’s successful reuse of Dragon Spacecraft really means
Following Saturday’s auspicious launch and and first stage recovery, SpaceX’s Dragon spacecraft has successfully rendezvoused and docked with the International Space Station. Bringing with it more than 5,000 pounds of food, water, scientific experiments, and technology demonstrations, the company’s eleventh mission under their first Commercial Resupply Services contract is exceptional for a very unique and specific reason: the vehicle has flown before, bringing cargo to the ISS on SpaceX’s fourth CRS mission to the ISS. This accomplishment makes the Dragon currently docked at the ISS the only commercial spacecraft in human history to be launched into orbit more than once, continuing a tradition of auspicious firsts.
CRS-11 just after liftoff. Note the core designation “35” under the landing leg. (SpaceX)
Slightly more than two months after the first ever successful reuse of an orbital-class rocket, SpaceX now has two extraordinary demonstrations of success in favor of the company’s pursuit of democratizing affordable access to space. Reusability is and has been SpaceX’s method of pursuing that goal for at least a decade, with Musk publicly exhorting the potential benefits of rapid and complete reusability as early as 2007. It is almost a running joke within the community of aerospace and SpaceX fans that Musk will compare commercial airlines to orbital launch services at least once every time he is interviewed, but his point is and has long been clear. If all one has to do to run a transportation service is refuel after every trip, the price of a ticket or cargo transport drastically decreases. While many have slyly laughed or dismissed this goal in the past, often using the Space Shuttle as an example of the futility of reusability as a tool for cost reduction, it is quite hard to deny what SpaceX has accomplished so far.
The reuse of a Cargo Dragon is also arguably far more significant than it may initially appear. SpaceX has not provided any concrete information on the process of refurbishing the capsule, and it is entirely unclear if the “reuse” entailed much more than furnishing the CRS-4 pressure vessel and Draco thrusters with a new trunk, solar array, external shell. It is possible that, just like SES-10, the process of refurbishing a spacecraft for the first time resulted in little to no cost savings, and that this refurbishment took anywhere from several months to more than a year, with the CRS-4 capsule returning from orbit in late 2014. However, given the absolute rarity of reused capsule-type spacecraft, the data that engineers likely gathered throughout the process of refurbishing the Dragon would arguably make the whole process worthwhile even in the worst case scenarios described above. Hans Koenigsmann, Vice President of Mission Assurance at SpaceX, also noted in a press conference following CRS-11’s launch that the refurbishment of the capsule was somewhat uneventful, stating that the CRS-4 capsule had no unanticipated damage from the rigors of reentry and ocean landing and that SpaceX was already ready to consider using the capsule a third time. It’s likely that SpaceX will begin to rely more heavily on Cargo Dragon reuse as they refocus a majority of their manufacturing efforts on Dragon 2.
-
- The CRS-4 Dragon just before capture. (NASA)
-
- CRS-4 reentered in late 2014 and was recovered in the Pacific Ocean. (SpaceX)
SpaceX and Musk’s (in)famous ultimate ambitions are to make humanity a multiplanterary species, partly as a way to combat the extinction risks that an asteroid or comet strike pose, and partly because it is simply a staggering challenge that has the potential to make many humans “excited to wake up in the morning”. In order to make this happen, Musk saw that access to orbit was far too expensive for a colony on another planet to ever be sustainable, and that resuability was the only immediately obvious and accessible method through which the price to orbit could be decreased by several magnitudes. SpaceX is now almost routinely recovering Falcon 9 first stages when the mass of the payload allows it, and with a fifth and final version or “Block” of the vehicle optimized for rapid reuse set to debut later this year, Musk and others at the company have begun ruminating once more about the possibility of recovering and reusing the second stage of the Falcon 9. Benchmarked somewhere around 30% of the price of the vehicle, routine loss of the second stage effectively prevents the price of the Falcon 9 from dropping much below $20-30 million US dollars. While a nearly 50% or greater reduction in price would be an exceptional accomplishment, it is still far from from the multiple orders of magnitude reduction Musk hoped for when he set out to develop reusable rocketry.
A prototype of Dragon 2 being tested in an anechoic chamber. (SpaceX)
This is where the reuse of Dragon pops its head up. With second stage recovery now being considered theoretically and Dragon 2 (Crew Dragon) preparing to begin regular launches in either Q4 2017 or Q1 2018, SpaceX has a good deal of experience to gain from learning how to safely and rapidly recover and reuse vehicles reentering the atmosphere at orbital velocity. Compared to recovering the first stage, this is another endeavor entirely. The fastest speed at which a recoverable first stage can ever realistically reenter the atmosphere is currently capped at around 5200 mph (2300 m/s), and is usually much closer to 3000 mph. An orbital capsule like Dragon, however, enters the atmosphere from Low Earth Orbit (LEO) at around five times that speed, typically close to 16,000 mph. In the context of recovering the second stage of Falcon 9, one must consider that most of SpaceX’s commercial manifest is made up of geostationary satellites, which require more energy to reach a higher orbit, and consequently would require the second stage to survive even higher reentry velocities in order to be recovered.
Returning from Mars, as SpaceX’s Interplanetary Transport System would have to, results in even higher reentry velocities of at least 25,000 mph for a reasonably quick journey. This is the most important detail in explaining the true value of simply reusing a Dragon capsule as SpaceX has just now done. By taking its first steps towards routinely reusing truly orbital spacecraft, SpaceX is advancing their knowledge reusability in practice and consequently taking concrete steps to prepare themselves for the difficult challenges that lie ahead in their pursuance of enabling sustainable colonization of Mars. Dragon 2 (Crew Dragon) promises to eventually rid the refurbishment process of the many headaches that salt water intrusion undoubtedly creates by returning via supersonic retropropulsion to a landing pad, much like Core 35 did this past Saturday.
Looking slightly further into the future, SpaceX has already announced plans to launch two unnamed private customers in a Dragon 2 on what would likely be a circumlunar free return trajectory, or around the Moon and back. The reentry velocity would be very similar to the velocity required to return to Earth from Mars, and certainly much faster than any reentry from geostationary orbits of Earth. If SpaceX manages to successfully and reliably recover and reuse orbital vehicles reentering at such high velocities, then the company will have made extraordinarily promising progress towards achieving their central goal of drastically lowering cost to orbit and thus enabling humanity to gain footholds on other planets.
So, take this Dragon reuse as you will. It may well be a major step along the way to colonizing Mars, or it may simply be an exciting practical implementation of SpaceX’s philosophy of reuse. Either way, this is a Dragon that is certainly worth celebrating.
Elon Musk
The Starship V3 static fire everyone was waiting for just happened
SpaceX completed a full duration of Starship V3 today clearing the path for Flight 12.
SpaceX is that much closer to launching their next-gen Starship after completing today’s full duration static fire out of Starbase, Texas. This marks a direct signal that Flight 12, the maiden voyage of Starship V3, is imminent. SpaceX confirmed the test on X, posting that the full duration firing was completed ahead of the vehicle’s next flight test.
The road to today started on March 16, when Booster 19 completed a shorter 10-engine static fire, also at the newly constructed Pad 2. That test ended early due to a ground systems issue but confirmed all installed Raptor 3 engines started cleanly. Booster 19 returned to the Mega Bay, received its remaining 23 engines for a full complement of 33, and rolled back out this week for the complete test campaign. Musk confirmed earlier this month that Flight 12 is now 4 to 6 weeks away.
Countdown: America is going back to the Moon and SpaceX holds the key to what comes after
The numbers behind the world’s most powerful rocket are genuinely hard to put in context. Each Raptor 3 engine produces roughly 280 tons of thrust, and with all 33 firing simultaneously from the super heavy booster, this generates approximately 9,240 tons of combined thrust, more than any rocket in history. For context, that’s enough thrust to lift the entire Empire State Building, and then some. V3 stands 408 feet tall and can carry over 100 tons to low Earth orbit in a fully reusable configuration. The V2 generation topped out at around 35 tons.
Historically, a successful full-duration static fire is the last major ground milestone before launch. SpaceX has followed this pattern with every Starship iteration since the program began in 2023. Musk has been direct about the ambition behind all of it. “I am highly confident that the V3 design will achieve full reusability,” he wrote on X earlier this year. Full reusability of both stages is the foundation of SpaceX’s plan to make regular flights to the Moon and Mars economically viable. Today’s test brings that goal one significant step closer.
Starship V3 delivers on two most critical promises of full reusability and in-orbit refueling. The reusability case is straightforward, and one we have seen with Falcon 9 wherein the rocket can fly again within a day rather than building a new one for every mission. It’s the only economic model that makes frequent lunar cargo runs viable. The in-orbit refueling piece is less obvious but equally essential. To reach the Moon with enough payload, Starship requires roughly ten dedicated tanker flights to fuel up a propellant depot in low Earth orbit before it can even begin its journey to the lunar surface. That capability has never been demonstrated at scale, and Flight 12 is the first step toward proving it works. As Teslarati reported, NASA’s Artemis II crew completed a historic lunar flyby earlier this month, the first humans to travel beyond low Earth orbit since 1972, but getting astronauts to actually land and eventually supply a permanent Moon base requires a cargo pipeline that only a fully reusable, refuelable Starship V3 can deliver at the volume and cost NASA’s plans demand.
SpaceX Starship full duration static fire on April 14, 2026 from Starbase, Texas (Credit: SpaceX)
Elon Musk
SpaceX is keeping the Space Station alive again this weekend
SpaceX’s Falcon 9 launches Northrop Grumman’s Cygnus NG-24 to the ISS with 11,000 pounds of cargo Saturday.
SpaceX is targeting April 11 for the launch of Northrop Grumman’s Cygnus XL cargo spacecraft to the International Space Station, carrying over 11,000 pounds of supplies, science hardware, and equipment for the Expedition 73 crew aboard. Liftoff is set for 7:41 a.m. ET from Space Launch Complex 40 at Cape Canaveral Space Force Station, with a backup window available April 12 at 7:18 a.m. ET.
The mission, officially designated NG-24 under NASA’s Commercial Resupply Services program, names its spacecraft the S.S. Steven R. Nagel in honor of the NASA astronaut who flew four Space Shuttle missions and logged over 723 hours in space before his death in 2014. Unlike SpaceX’s own Dragon capsule, which docks autonomously, Cygnus relies on NASA astronauts to capture it using a robotic arm before it is berthed to the space station’s module for unloading. When the mission wraps up around October, the Cygnus will depart loaded with station trash and burn up on reentry.
Countdown: America is going back to the Moon and SpaceX holds the key to what comes after
This is the second flight of the Cygnus XL configuration, which debuted on NG-23 in September 2025 and offers a roughly 20% increase in cargo capacity over the previous design. Northrop Grumman switched to Falcon 9 launches after its own Antares 230+ rocket was retired in 2023 following supply chain disruptions from the war in Ukraine.
The upcoming cargo includes a new module to advance quantum research, and an investigation studying blood stem cell production in microgravity with potential therapeutic applications on Earth.
The NG-24 mission is one piece of a much larger picture for SpaceX and the U.S. government. As Teslarati reported, SpaceX has become an indispensable launch provider for U.S. national security missions, picking up a $178.5 million Space Force contract in April 2026 to launch missile tracking satellites, while also holding roughly $4 billion in NASA contracts tied to the Artemis lunar program.
At a time when no other American rocket can match the Falcon 9’s combination of reliability, cost, and launch cadence, Saturday’s mission is a straightforward reminder of how much the U.S. government now depends on a single commercial provider to keep its astronauts supplied and its satellites flying.
Elon Musk
Elon Musk’s Terafab project locks up massive new partner
Terafab, first revealed by Musk in March, is a massive joint-venture semiconductor complex planned for the North Campus of Giga Texas in Austin.
Elon Musk’s Terafab project just locked up a massive new partner, just weeks after the new project was announced by Tesla, SpaceX, and xAI, the three companies that will be direct benefactors from it.
In a landmark announcement on April 7, Intel joined Elon Musk’s Terafab project as a key partner alongside Tesla, SpaceX, and xAI. The collaboration focuses on refactoring silicon fabrication technology to deliver ultra-high-performance chips at unprecedented scale.
Intel CEO Lip-Bu Tan hosted Musk at Intel facilities the prior weekend, underscoring the partnership’s momentum with a public handshake.
Intel is proud to join the Terafab project with @SpaceX, @xAI, and @Tesla to help refactor silicon fab technology.
Our ability to design, fabricate, and package ultra-high-performance chips at scale will help accelerate Terafab’s aim to produce 1 TW/year of compute to power… pic.twitter.com/2vUmXn0YhH
— Intel (@intel) April 7, 2026
Terafab, first revealed by Musk in March, is a massive joint-venture semiconductor complex planned for the North Campus of Giga Texas in Austin. Valued at $20–25 billion, it aims to consolidate the entire chip-making pipeline, design, fabrication, memory production, and advanced packaging in a single location. It should eliminate a majority of Tesla’s dependence on third-party chip fab companies.
The facility will manufacture two primary chip types: energy-efficient edge-inference processors optimized for Tesla’s Full Self-Driving (FSD) systems, Cybercab and Robotaxi, and Optimus humanoid robots, and high-power, radiation-hardened variants for SpaceX satellites and xAI’s orbital data centers.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
The project’s audacious goal is to produce 1 terawatt (TW) of annual compute capacity, roughly 50 times current global AI chip output.
Production is expected to begin modestly and scale rapidly, addressing Musk’s warning that chip supply could soon become the biggest constraint on Tesla, SpaceX, and xAI growth. By vertically integrating manufacturing tailored to their exact needs, Terafab eliminates supply-chain bottlenecks and accelerates iteration for AI training, inference at the edge, and space-based computing.
Intel’s participation is strategically vital. The company will contribute expertise in advanced process technology, high-volume fabrication, and packaging to help Terafab achieve its aggressive targets. For Intel, the deal strengthens its foundry business and positions it as a critical U.S. player in the AI hardware race.
For Musk’s ecosystem, it secures domestic, purpose-built silicon at a time when global capacity meets only a fraction of projected demand for hundreds of millions of robots and orbital AI infrastructure.
This is the latest chapter in Intel-Tesla ties. In November 2025, Musk publicly stated at Tesla’s shareholder meeting that partnering with Intel on AI5 chips was “worth having discussions,” amid concerns about TSMC and Samsung capacity.
Exploratory talks followed, with Intel eyeing custom-AI opportunities. The Terafab integration transforms those conversations into concrete collaboration.
The Intel-Terafab alliance carries broader implications. It bolsters U.S. semiconductor sovereignty, drives innovation in cost- and power-efficient AI silicon, and supports Musk’s vision of exponential progress in autonomy, robotics, and space.
As AI compute demand surges, this partnership could reshape the industry, delivering the silicon backbone for a new era of intelligent machines on Earth and beyond.
Tesla intertwines FSD with in-house Insurance for attractive incentive
Tesla finalizes AI5 chip design, Elon Musk makes bold claim on capability
