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Electric car battery production causes less CO2 emissions than once thought: study

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The classic anti-Tesla argument alleging that CO2 emissions from battery production negates the positive environmental impact of electric vehicles may have been disproven for good. This comes after the IVL Swedish Environmental Research Institute, one of the firms responsible for the original anti-EV claim, completed a new study that showed a much different result.

The IVL conducted a study in 2017 which revealed that the emissions from the production of lithium-ion batteries was responsible for a large amount of CO2, making the purchase of an electric car practically pointless in an environmental sense. The 2017 study claimed that the production of EV batteries emits around 150 and 200 kg of CO2 per kWh. However, a new study, summarized in a recent press release from IVL, showed the amount of CO2 emissions from battery production has been reduced to between 61 and 106 kg of CO2 equivalent per kWh.

Erik Emilsson, a researcher for the IVL stated that “emissions are lower now is mainly due to the fact that battery factories have been scaled up and are running at full capacity, which makes them more efficient per unit produced. We have also taken into account the possibility of using electricity that is virtually fossil-free in several of the production stages.”

The IVL believes this reduced number can get even lower with the development of more sustainable techniques during the different states of the electric car life cycle. For example, some Tesla Superchargers and other EV chargers are still powered by a CO2-emitting resource. Tesla CEO Elon Musk stated in October 2019 that the company’s objective is to move away from this “as fast as possible” by adding solar panels to Supercharger stations.

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Musk is not the only automotive executive looking to move away from coal-powered electric vehicle charging stations. Volkswagen Auto Group CEO Herbert Diess, who thinks highly of Musk’s vision of a sustainable future, has also stated that it is imperative for manufacturers of charging stations to make their products CO2-free.

“Coal and CO2-free electricity is a must for electric cars,” he said at a Volkswagen event in March 2019. We call on industry, politics, and society to jointly set all levers in motion to help electric-mobility achieve a breakthrough.”

The development of cleaner manufacturing doesn’t stop at the factory, however. Mining the materials for vehicle batteries is also a contributor to the negative environmental impact of electric cars. Mining can have a significant environmental and social impact. Batteries contain metals such as lithium, cobalt, nickel, and manganese.

(Credit: Tesla)

More information is needed on the environmental impact of metal supply chains as well as better traceability processes if we are to ensure sustainable production across the entire chain,” Emilsson said. The development of new batteries is moving away from the most damaging metals, especially cobalt, an element that will be replaced in batteries by utilizing more nickel. Among those leading the pack in these efforts is Tesla as well.

The advancement in the production of batteries and electric vehicles as a whole assists in the fight against global climate issues. Technology continues to improve and the use of environmentally detrimental materials will likely be phased out as knowledge of battery systems increases. Many forget that the electric car industry is very new, especially compared to its petrol-based counterpart that has been around since the late 1800s.

Electric cars will only continue to advance in every stage, from mining to production, to driving, to recycling. The news from IVL that emissions during the production of these sustainable vehicles have decreased significantly shows the industry continues to grow and do what it was created to accomplish: save our planet from environmental catastrophe from the use of gas-powered vehicles that contribute to the steady increase in CO2 into our atmosphere.

The results of the IVL’s recent study could be accessed below.

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IVL – Lithium-Ion Vehicle Battery Production by Simon Alvarez on Scribd

Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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Tesla Roadster is available for order once again following brief hold

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Tesla has reopened reservations for its long-delayed next-generation Roadster, asking buyers for a $50,000 deposit just days before an October 1 reveal event in Waco, Texas. The move revives a reservation process first launched in 2017 and later paused when Tesla pulled pricing from its website in 2021.

The reservation page requires an immediate $5,000 credit-card payment, described as fully refundable, followed by a $45,000 wire transfer due within 10 days, which is identical to what was expected previously. Reservations are not considered final until the wire clears.

The structure matches the 2017 terms Tesla used when it first collected deposits after unveiling a prototype. Tesla has not published a confirmed retail price or production start date on the order page.

The October 1 event is scheduled in Waco, about 90 minutes north of Tesla’s Austin headquarters and near SpaceX’s McGregor rocket test site. Tesla sent invitations to existing reservation holders and posted a “Go for launch” teaser on September 12.

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The Federal Aviation Administration (FAA) established a temporary flight restriction over the McGregor area from September 18 through October 2, consistent with plans for a demonstration involving SpaceX-designed cold-gas thrusters. Elon Musk has previously described the optional package as enabling extreme acceleration or brief hovering. Tesla has said the event will include pricing, specifications, and production targets.

The second-generation Roadster was first shown in November 2017 during Tesla’s Semi launch. Musk promised production in 2020, with claimed performance of 0-60 mph in 1.9 seconds, more than 250 mph top speed, and roughly 620 miles of range.

Those targets have slipped repeatedly.

Tesla later pointed to 2022, 2023, 2024, and 2025-2026 before indicating production would not begin until 2027 or 2028 at Gigafactory Texas. Design work has continued, with reports of a sharper, Cybertruck-influenced look replacing the original curvy prototype.

Original reservation holders who paid $50,000 in 2017, or $250,000 for the Founders Series, have waited nearly nine years without a production car. Some high-profile customers canceled. Tesla’s decision to reopen orders now, after previously shutting them down, tests whether new buyers will commit substantial funds before seeing a finalized production vehicle. The October 1 event is intended to answer remaining questions about what those buyers will actually receive and when.

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Tesla Full Self-Driving expands to another European country

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Credit: Tesla

Tesla’s Full Self-Driving (Supervised) is heading to Czechia after the Czech Ministry of Transport recognised the Dutch RDW’s provisional type approval, making the country the seventh EU member state to clear the system for public roads. Tesla Europe announced on 21 September 2026 that “FSD Supervised is now approved in Czechia” and that rollout “will begin soon.”

The decision marks a notable reversal. Earlier in 2026, Prague had declined to automatically recognise the Netherlands’ April approval, citing concerns over speed-limit compliance, traffic-sign recognition and driver-attention monitoring, and arguing that a coordinated EU approach was preferable. Officials said months of expert review, talks with Tesla and other member states, and real-world data from countries already using the system resolved those issues.

“Safety remains the top priority,” the ministry stated.

FSD Supervised remains a Level 2 driver-assistance system: the driver must stay engaged and is legally responsible. Eligible vehicles need AI4, the company’s most up-to-date hardware version. Tesla is expected to push the feature over the air in the coming days, following the pattern seen after earlier national approvals.

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Europe’s rollout began when Dutch regulator RDW issued a provisional EU type approval on 10 April 2026 after extensive testing. Mutual recognition then produced a rapid cascade: Lithuania (20 May), Estonia (29 May), Denmark (9 June), Belgium (10 June) and Slovenia (7 September). Czechia now completes that list of seven.

The approvals cover only a modest share of the EU population, but they add political weight ahead of a 6 October vote by the Technical Committee on Motor Vehicles. A qualified majority, at least 15 of 27 member states representing 65 percent of the EU population, could open the remaining markets, including large ones such as Germany, France, Italy and Spain that have so far preferred to wait for a bloc-wide decision.

For Czech Tesla owners, the immediate prize is access to the same supervised highway and city driving already available in the other six countries. For Tesla, each new market generates additional European driving data and strengthens the case that FSD Supervised can operate safely under the continent’s varied road rules. The Czech approval is therefore both a local milestone and another incremental step toward a wider European launch.

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Tesla Roadster event requires restricted airspace, and the FAA obliges

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Credit: @BLKMDL3/Twitter

The Federal Aviation Administration (FAA) has established a Temporary Flight Restriction over SpaceX’s McGregor, Texas, rocket development and test facility, a move widely viewed as preparation for Tesla’s October 1 Roadster reveal. The restriction took effect September 18 and runs through October 2.

NOTAM FDC 6/3825 covers a 1.5-nautical-mile radius around the site near Waco and extends from the surface to 10,000 feet above ground level. The FAA cited hazards under 14 CFR 91.137(a)(3) and barred aircraft and drones from the zone. Tesla’s invitation to reservation holders already placed the event in Waco, about 20 minutes from McGregor, making the timing and location more than coincidental.

What stands out is the altitude. Typical recent TFRs at McGregor for engine static fires and component tests have used far lower ceilings, often around 2,000 feet. Raising the limit to 10,000 feet is unusually high even compared with some Starbase restrictions and signals operations that go beyond a standard ground-level engine test.

That extra airspace has fueled speculation about the long-promised SpaceX Package for the Roadster. Elon Musk has described cold-gas thrusters that could deliver sub-one-second 0-60 times and, more dramatically, brief lift-off. Reports earlier this year indicated Tesla planned a remote-controlled demonstration at McGregor in which the car would leave the ground with no one inside; spectators kept hundreds of yards away because of the noise.

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The 10,000-foot envelope would give operators a large safety buffer even if the vehicle only hovers a short distance.

Tesla has not confirmed a flight demo. The company has only used the phrase “Go for launch” and posted a teaser image of the car on what looks like a launch pad. The TFR itself mentions only hazards. Still, closing airspace this high and this close to the reveal date strongly suggests the event will include more than a static display.

Whether the Roadster actually hovers on October 1 remains to be seen. What is certain is that the FAA has cleared a large vertical slice of Texas sky for whatever Tesla and SpaceX intend to show. Reservation holders heading to Waco will be among the first to find out if the car can do more than drive.

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