News
Tesla Giga Texas production moves closer as paint shop machinery arrives
The initial production runs at Tesla’s Giga Texas facility are moving closer to reality. A new drone video from a local resident shows Giga Texas’s paint shop facility is set to begin construction soon as paint application machinery has arrived on site.
With Tesla scheduled to begin production at Giga Texas later this year, crews are on-site daily to complete what will be Tesla’s largest production facility to date. One of Giga Texas’s primary focuses is completing the work of the main structure, which appears to be coming along at a reasonably fast pace, something Tesla has displayed at its other manufacturing facilities in China and Germany. With Giga Texas several months into construction, specific areas of the facility are beginning to be erected as the first production runs move closer with every passing day.
A new shipment of containers was spotted at the facility on Monday evening by YouTube channel Terafactory Texas, who spotted seven large boxes that appear to be housing several elements of what will be the Giga Texas paint shop.
Three of the containers say “TC Mod, while three others say “E-Coat.” The final container says “Top Coat,” meaning all seven containers are likely headed to the paint shop as their descriptions align with machinery that would be found within an automotive paint application facility.
E-Coat, or electrocoating, also known as electropainting in some regions, is a process used in automotive paint shops everywhere. For several years, Tesla has used this process as evidence points to a 2012 blog post from the electric car manufacturer.
Credit: Terafactory Texas | YouTube
The company detailed its paint process to ensure quality and corrosion protection:
“First, a Body-in-White is submerged into our pre-treatment bath where the aluminum gets prepared for its first treatment layer. We then dip Model S into a 75,000-gallon tank of advanced electro-coating solution to enhance the appearance of subsequent paint layers. After this e-coat dip, the car goes through a 350° F oven to ensure a “baked on” protection against corrosion.”
E-Coating is a process that has been used for around 50 years, according to ClearClad.com. Originally used to apply an anti-corrosive coating to steel car bodies, the process is now used for various consumer goods like hardware, jewelry, eyeglass frames, and giftware, among several other things. Electrical activity around the vehicle’s surface makes paint resin stick directly to a surface, creating a strong bond between the car and the paint.
TC Mod could stand for “temperature control module,” which would indicate that these containers are carrying HVAC units that are ideal for paint shops. In order for paint to have a strong bond and set correctly on an automotive body, it must be applied and dried in certain conditions. These modules would ensure that Tesla’s paint application process is done at correct temperatures, eliminating any possibility of a weak paint application.
Tesla has worked extremely hard to improve the quality of its paint shops. After paint quality was among the most common complaints from owners, Tesla managed to revamp its facility at the Fremont factory last year as the pandemic slowed production. Several applications acquired by Teslarati showed that Tesla was working to increase fire protection efforts within the paint shop, among some other projects. It worked, as the paint has improved according to some owners, including veteran teardown expert Sandy Munro, who was extremely impressed with the quality of his Model 3’s paint job during a recent drive across the country.
Giga Texas is expected to handle Model 3 and Model Y production for the Eastern half of North America. It will also manufacture the Tesla Cybertruck in either late 2021 or early 2022.
https://youtu.be/N2WG8BoD4c0
A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.
The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.
There were no injuries reported.
🚨 A Tesla Semi reportedly caught fire, with California Highway Patrol confirming. The Semi was on I-880 SB
An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year
— TESLARATI (@Teslarati) October 28, 2026
The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.
However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.
@Tslachan From on of the videos looks like it’s an old Semi (not the refresh version that recently started production) https://t.co/KzwmR2kXow
— Area Under The Curve 🎗️ (@AreaUnderCurve) October 28, 2026
At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.
The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.
The truck’s driver said that the Semi caught fire, but he did not have an explanation.
An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.
Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.
A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.
“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”
🚨 Here’s the first look at Tesla’s Emergency Drive Away function in action:
Apparently this driver accidentally enabled it and drove forward; you can see the Supercharger pull with the car.
Tesla said previously this would cost up to $25k if not used properly. https://t.co/B4qQRrsO6B
— TESLARATI (@Teslarati) October 28, 2026
Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.
Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.
Tesla constitutes the following situations as reasonable justifications for activating the feature:
- You face an immediate threat to your life or personal safety.
- You must leave the area immediately.
- Exiting the vehicle is unsafe.
- Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.
After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.
News
Tesla’s Cybercab battery design could make robotaxis even cheaper
Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.
Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.
Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.
The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.
Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.
The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”
That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.
The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.
Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.
Tesla Semi catches fire in California: what we know
Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world
