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[Updated] Tesla Model X crash in Montana blamed on Autopilot, again

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The latest “My Tesla crashed for no reason while on Autopilot” saga continues after a driver claims his Tesla Model X was destroyed when it crashed on a country road in Montana while driving on Autopilot (AP). The discussion took place on the Tesla Motors Club forum with a a friend of the driver whose screen name is Eresan stating,

“Both 2 people on car survived. It was late at night, Autopilot did not detect a wood stake on the road, hit more than 20 wood stakes, tire on front passenger side and lights flyed away. The speed limit is 55, he was driving 60 on autopilot. His car is completely destroyed. The place he had accident does not have cellphone signal, it is 100 miles from the hotel. We are on a 50 people Wechat messenger group. I woke up today saw he managed to get internet to ask people in the Wechat group to call tesla for assistant.”

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Updated July 12, 2016

New details emerge from Tesla indicating that logs from the Model X show that Autosteer was enabled. However the vehicle detected no force on the steering wheel for more than two minutes and thus began to gradually reduce speed, stop, and turn on the emergency lights, according to a statement issued by a Tesla spokesperson.

The company said the Model X alerted the driver to put his hands on the wheel, but he didn’t do it. “As road conditions became increasingly uncertain, the vehicle again alerted the driver to put his hands on the wheel. He did not do so and shortly thereafter the vehicle collided with a post on the edge of the roadway,” the statement said.

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The car traveled around a right hand curve, then went off the road. It traveled about 200 feet on the narrow shoulder, taking out 13 posts, said trooper Jade Shope. No citation was issued to the drivers because the trooper believed any citation would be void if the car was operating on Autopilot as claimed by the driver. That is a fairly curious position for a law enforcement officer to take, since there is no way for authorities to determine at the scene of an accident whether Autopilot actually was or was not activated.

So what happened? Driver error? A computer error? No doubt, Tesla will have information about the crash available soon after it downloads the data stored in the car’s computer. But there already are people on TMC questioning the authenticity of the driver’s claim that Autopilot was engaged in this Model X at the time.

Tesla Model X veers off a country road in Montana via TMC

Several TMC members have commented that using AP on a dark country road with crossroads at 2am in the morning is not a smart thing to do. There are also questions about the speed limit on that section of road. 60 mph seems too fast for conditions under any circumstances. TMC member mrElbe posted, “And I thought Tesla drivers were a bit brighter than the average one out there. But apparently not! Using AP at 2am on a sketchy road is just negligent.”

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To which Eclectic responded, “Or even suicidal. I know the area where the accident is said to have happened and it’s not a place for AP use at 2 AM. There are all sorts of animals that cross roads in the area, from deer to antelope to even elk. Whatever the person was doing at 2AM, he or she made a series of bad calls. I couldn’t imagine using AP on I 90 under those conditions, let alone a county road in farm/game country.”

Eresan added a second post several hours later that read, “Just got more photos from the driver. The car was in autopilot at speed between 56-60, the car drove off the road hit the guard rail wood posts. I questioned him how can AP drove off the road himself, he said he also want to find out. Photo attached the wood posts he hit.”

The implication is the driver suspects Autopilot failed and wants an explanation from Tesla. This all comes at a time when the press is buzzing the fatal accident in Florida two months ago and the Model X that rolled over on the Pennsylvania Turnpike last week. NHTSA and NTSB are now conducting investigations that may lead to a tightening of regulations on semi-autonomous systems like Autopilot.

TMC member electricity says, “I’m starting to fear Tesla will limit AP even more and screw it up for the rest of us because of the stupidity of others.” To which zambono replied, “Title [of the thread] should say, ‘Idiot using technology incorrectly crashes vehicle and blames others’.”

"I write about technology and the coming zero emissions revolution."

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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Elon Musk

Tesla Giga Texas to feature massive Optimus V4 production line

This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.

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Credit: Tesla/YouTube

Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.  

Optimus 4 production

In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas. 

This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated. 

How big Optimus could become

During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world. 

“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. 

“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated. 

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Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk

The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.

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Credit: xAI

Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.

Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.

SpaceX xAI merger

As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.

Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy. 

Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.

AI and space infrastructure

A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.

xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.

Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future. 

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