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2025 Tesla Cybertruck recall announced affecting 40K+ units
The NHTSA says some Cybertruck exterior trim panels could detach while driving. Tesla is offering free replacements.

On March 18, 2025, the National Highway Traffic Safety Administration (NHTSA) posted a recall about the 2025 Tesla Cybertruck. According to the NHTSA report, the Tesla Cybertruck recall potentially affects around 46,096 units.
Tesla is recalling 2024-2025 Cybertruck vehicles due to an issue with the cant rail of the vehicles. In the NHTSA report, Tesla explains that the cant rail is the Cybertruck’s stainless-steel exterior trim panel. Select units of 2024-2025 Cybertrucks have cant rails that “can delaminate and detach from the vehicle.”
“Tesla service will replace the cant rail assembly, free of charge. Owner notification letters are expected to be mailed on May 19, 2025. Owners may contact Tesla customer service at 1-877-798-3752. Tesla’s number for this recall is SB-25-10-001,” the NHTSA report stated.
The recall affects 2024-2025 Tesla Cybertruck vehicles manufactured from November 13, 2023, to February 27, 2025. Tesla first became aware of the potential issue on January 7, 2025, during a routine monitoring of field repairs. At the time, it becomes aware of a field complaint relating to partial delamination of the cant rail stainless steel panel. By January 13, 2025, Tesla launched an engineering study to investigate the issue. In early February 2025, the engineering study’s inspection and pull tests concluded “no detections of separation.”
On February 21, 2025, the NHTSA ODI informed Tesla of a vehicle owner questionnaire (VOQ) that alleged cant rail panel detachment. Between February to early March, Tesla investigated the allegations, seeing complaints on social media and service records.
On March 11, 2025, Tesla decided to voluntarily recall the Cybertruck due to the cant rail panel detachment issue. It later determined that 151 warranty claims might be related to the issue. Fortunately, the Tesla Cybertruck issue has not resulted in any collisions, injuries, or fatalities.
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Tesla building apparent Cybercab castings ahead of launch
Tesla has been producing what look like some Cybercab castings at Giga Texas, as spotted this week ahead of the vehicle’s upcoming launch.

Tesla’s Gigafactory in Texas is building what appear to be castings for the upcoming Cybercab, ahead of the vehicle’s launch and the highly anticipated debut of Unsupervised Full Self-Driving (FSD).
On Monday, Tesla Giga Texas site observer Joe Tegtmeyer shared photos on X of some unique castings out beside the factory. Notably, Tegtmeyer points out that the castings are quite different from those of the Model Y and Cybertruck, which are currently the only two vehicles being produced at the Austin, Texas plant—at least publicly.
Some viewers noted that the castings appear to have a similar shape to the Cybercab, along with being one single casting, compared to the two-piece Giga casts the factory produces for the Model Y and Cybertruck. The shape appears to be consistent with Tesla’s unboxed production process, which is expected to build single-piece castings and will be used for the upcoming Cybercab.
You can see Tegtmeyer’s photos of the castings below, in comparison with the Cybercab body and castings for the Model Y and Cybertruck.
Giga Texas castings April 21, 2025, compared to Cybercab

Credit: Joe Tegtmeyer | X

Credit: Joe Tegtmeyer | X
Giga Texas Model Y rear casting

Credit: Joe Tegtmeyer | X
Giga Texas Cybertruck castings

Credit: Joe Tegtmeyer | X
🎥: Our FULL first ride in the @Tesla Cybercab pic.twitter.com/6gR7OgKRCz
— TESLARATI (@Teslarati) October 11, 2024
READ MORE ON TESLA’S GIGA TEXAS: Tesla Cybercab no longer using chase vehicles in Giga Texas
In March, Tesla Vice President of Vehicle Engineering Lars Moravy confirmed in an interview with manufacturing expert Sandy Munro that Cybercab production would be starting prototype builds this summer, while the automaker is aiming to ramp for volume production in 2026.
While it isn’t summer yet, executives also confirmed in January that Cybercab production lines were already being prepared at Giga Texas, so it’s not unlikely that these castings are some of the upcoming vehicle’s first prototype builds.
The unboxed production process is also expected to revolutionize the automotive manufacturing industry, with CEO Elon Musk emphasizing how different the production line looks compared to its past vehicles during the Q1 2025 All-Hands meeting. Instead, Musk says the production line appears more like a high-speed consumer electronics line, and it’s expected to push Cybercab builds out in less than five seconds.
In a post on X earlier this month, Musk also reiterated that the Cybercab production line and the factory in general are essentially the products on their own, rather than just the cars themselves.
“The Tesla factory, especially our next gen Cybercab line, is the product,” Musk said. “That, autonomy and Optimus, are what matter.”
Tesla is also aiming to launch its first commercial robotaxi services around Austin, Texas this summer, along with launching its first iterations of Full Self-Driving (FSD) Unsupervised. The company is also holding its Q1 earnings call on Tuesday, during which executives are expected to address questions about the Cybercab and the upcoming commercial robotaxi service.
Tesla’s Giga Texas vehicles now drive themselves to outbound lot
Elon Musk
Tesla sits at a ‘crossroads,’ Wedbush says by listing six negatives
Wedbush is still bullish on Tesla, but says Elon Musk needs to make a choice between DOGE and the car company.

According to Wedbush, Tesla is sitting at a “crossroads” as it nears its Q1 2025 Earnings Call on Tuesday.
Although the company’s Earnings Calls have been primarily focused on the financials and accomplishments of the past quarter, Tesla is approaching this one differently.
Tesla has even said that this Earnings Call will feature a “company update,” and as most believe it will detail plans for future models and production timelines, others have different expectations and beliefs over what could be said.
Tesla still on track to release more affordable models in 1H25
Wedbush’s Dan Ives believes Tesla is at a crossroads and outlined his six biggest concerns for the company since CEO Elon Musk took on a role within the White House at the Department of Government Efficiency (DOGE):
- Tesla has now unfortunately become a political symbol globally of the Trump Administration/DOGE
- Tesla’s stock has been crushed since Trump stepped back into the White House
- Brand damage to Musk/Tesla resulted in a terrible 1Q delivery number, with much lower 2025 deliveries on the horizon
- Protests and violence against Tesla dealerships/owners have erupted around the globe
- 25% auto tariffs have been enacted, delaying future lower-cost models for Tesla, even though Musk is vocally against the tariffs for obvious reasons
- Potentially 15%-20% permanent demand destruction for future Tesla buyers due to the brand damage Musk has created with DOGE
Ives has held onto the idea that Musk’s involvement has made Tesla synonymous with the Trump administration, but that only seems to be true for those who share ideologies that oppose what the White House is doing.
Others are able to differentiate between the two, noting that Tesla is not a Trump organization, and vice versa.
Of course, there are negative sides to Musk splitting his time between the two and having ties to the President. Politically, it is hard to appease everyone.
Despite this, Wedbush’s Ives said the firm still remains bullish on Tesla:
“So why stay bullish? It’s a great question. We believe Tesla along with Nvidia are two of the most disruptive technology companies on the globe over the coming years. The unparalleled innovation, engineering scale, autonomous roadmap, and robotics future will unleash massive valuation upside over the coming years in our view. BUT….Musk needs to leave the government, take a major step back on DOGE, and get back to being CEO of Tesla full-time. Tesla is Musk and Musk is Tesla….and anyone that thinks the brand damage Musk has inflicted is not a real thing….spend some time speaking to car buyers in the US, Europe, and Asia…you will think differently after those discussions.”
Ives said that Musk needs to lay out the timing and rollout plans for the unsupervised Full Self-Driving and for the affordable vehicle platform, which was set for release in the first half of the year.
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Trump’s auto tariffs spark concerns in Japan

Japan expressed concern over President Trump’s auto tariffs, citing inconsistencies with a 2019 bilateral trade deal signed with the U.S.
Prime Minister Shigeru Ishiba said Japan is committed to the 2019 agreement despite current concerns over President Trump’s new tariffs.
Trump’s tariffs impose a 25% duty on imported vehicles, effective April 3, 2025, and auto parts duties will be imposed in May. The 2019 U.S.-Japan trade deal, signed during Trump’s first term, reduced tariffs on U.S. farm goods and Japanese machine tools.
Then-Prime Minister Shinzo Abe secured assurances from Trump, stating, “Between President Trump and I, this has been firmly confirmed that no further, additional tariffs will imposed.”
The 2019 bilateral trade deal did not cover auto trade between the United States and Japan. However, at the time, Prime Minister Abe had received assurances from President Trump that the U.S. would not impose national security tariffs on Japanese car imports. As such, the deal avoided higher U.S. car duties.
According to Reuters, Japan faces Trump’s 24% tariff on its exports to the United States, which were paused until July. Trump’s 25% auto tariff and a 10% universal rate remain intact, impacting Japan’s car-heavy economy.
Ishiba addressed the issue in parliament, noting, “Japan has grave concern over the consistency” between the tariffs and the 2019 bilateral deal. “We will continue to convey our stance (to the U.S.) from this standpoint,” he added, clarifying that Japan has no plans to terminate the agreement. The deal excluded automobile trade and remains a cornerstone of bilateral relations.
Japan’s trade negotiator, Ryosei Akazawa, visited Washington last week to discuss trade issues, including non-tariff barriers and exchange rates. Finance Minister Katsunobu Kato is set to meet U.S. Treasury Secretary Scott Bessent this week to address currency concerns, signaling Japan’s proactive diplomacy.
Japan’s firm stance reflects its intent to protect its auto sector while navigating U.S. trade policies. As talks continue, the outcome could shape bilateral trade dynamics and influence Japan’s export strategy amid ongoing tariff uncertainties.
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