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Boeing throws in the towel on secret spaceplane project for military

Boeing's reusable space plane would launch like a rocket and land on a runway. Credit: Boeing

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The Phantom Express is no more.

Boeing decided to halt the development of the experimental spaceplane it was building as part of the Defense Advanced Research Projects Agency (DARPA) XS-1 program.

It’s unclear exactly why Boeing is dropping out of the program. However, the company issued a statement saying it would be redirecting its investment from the program to other areas.

Boeing’s XS-1 spaceplane is powered by one AR-22 engine. Credit: Boeing

“We will now redirect our investment from XSP to other Boeing programs that span the sea, air and space domains,” Boeing said. “We’re proud to have been part of a DARPA-led industry team that collaborated to advance launch-on-demand technology. We will make it a priority to harvest the significant learnings from this effort and apply them as Boeing continues to seek ways to provide future responsive, reusable access to space.”

The company was selected in May 2017 by DARPA, beating out Masten Space Systems and Northrop Grumman for an award totaling $146 million award to design and build an aircraft-like launch system, to launch both military and commercial payloads.

All three companies received phase 1 funding, but only Boeing was selected for phase 2 and 3 of the program. (Phase 2 would have covered the development of the vehicle and the phase 3 contract would have called for up to 15 flights of the vehicle.)

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The program was designed to increase the nation’s access to space. DARPA envisioned a reusable spaceplane that would loft hefty payloads rapidly, and at a lower cost — less than $5 million a flight.

“In its pursuit of aircraft-like operability, reliability, and cost-efficiency, DARPA and Boeing are planning to conduct a flight test demonstration of Experimental Spaceplane technology, flying 10 times in 10 days, with an additional final flight carrying the upper-stage payload delivery system,” DARPA said in the program’s mission description.

The major goal of the project is to reuse the spacecraft frequently, with a proposed launch rate of 10 one-day missions in just 10 days. Test flights were scheduled to begin in 2020; however, with Boeing dropping out, the program is now defunct.

The XS-1 would measure 98 feet (30 meters) in length, with a 62-foot-long (19-meter) wingspan. It would fly suborbital trajectories at speeds faster than Mach 10 (10 times the speed of sound), and be capable of depositing small satellites — weighing between 3,000 and 5,000 lbs. (1,360 to 2,267 kilograms) — into orbit.

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“The XS-1 would be neither a traditional airplane nor a conventional launch vehicle but rather a combination of the two, with the goal of lowering launch costs by a factor of ten and replacing today’s frustratingly long wait time with launch on demand,” Jess Sponable, DARPA program manager said in a news statement.

An artist’s impression of X-37B in orbit. (Adrian Mann)

Boeing’s Phantom Works division — which built the U.S. Air Force’s two robotic X-37B space planes — was to design, build and test the vehicle.

Dubbed the Phantom Express by Boeing, the suborbital launcher would takeoff vertically, propelled by one Aerojet Rocketdyne AR-22 engine, which was a variant of the space shuttle’s main engine. It would have an expendable upper stage that would separate from the plane before ultimately depositing the payload into orbit.

After upper stage separation, the Phantom Express would glide back to Earth, landing on a runway just like the shuttle did and like the X-37B does now.

Boeing’s X-37B spaceplane lands on a runway, just like the proposed Phantom Express would. Credit: Boeing

“Demonstration of aircraft-like, on-demand, and routine access to space is important for meeting critical Defense Department needs and could help open the door to a range of next-generation commercial opportunities,” Brad Tousley, director of DARPA’s Tactical Technology Office (TTO), which oversees XS-1, said in a news release shortly after Boeing’s selection.

With a burgeoning commercial market opening up in low-Earth orbit, it’s entirely possible that the military’s high-tech agency may still pursue the program in some other fashion, but for now, we bid adieu to the XS-1.

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I write about space, science, and future tech.

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Elon Musk

SpaceX issues statement on Starship V3 Booster 18 anomaly

The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

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Credit: SpaceX/X

SpaceX has issued an initial statement about Starship Booster 18’s anomaly early Friday. The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

SpaceX’s initial comment

As per SpaceX in a post on its official account on social media platform X, Booster 18 was undergoing gas system pressure tests when the anomaly happened. Despite the nature of the incident, the company emphasized that no propellant was loaded, no engines were installed, and personnel were kept at a safe distance from the booster, resulting in zero injuries.

“Booster 18 suffered an anomaly during gas system pressure testing that we were conducting in advance of structural proof testing. No propellant was on the vehicle, and engines were not yet installed. The teams need time to investigate before we are confident of the cause. No one was injured as we maintain a safe distance for personnel during this type of testing. The site remains clear and we are working plans to safely reenter the site,” SpaceX wrote in its post on X. 

Incident and aftermath

Livestream footage from LabPadre showed Booster 18’s lower half crumpling around the liquid oxygen tank area at approximately 4:04 a.m. CT. Subsequent images posted by on-site observers revealed extensive deformation across the booster’s lower structure. Needless to say, spaceflight observers have noted that Booster 18 would likely be a complete loss due to its anomaly.

Booster 18 had rolled out only a day earlier and was one of the first vehicles in the Starship V3 program. The V3 series incorporates structural reinforcements and reliability upgrades intended to prepare Starship for rapid-reuse testing and eventual tower-catch operations. Elon Musk has been optimistic about Starship V3, previously noting on X that the spacecraft might be able to complete initial missions to Mars.

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Investor's Corner

Tesla analyst maintains $500 PT, says FSD drives better than humans now

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

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Credit: Tesla

Tesla (NASDAQ:TSLA) received fresh support from Piper Sandler this week after analysts toured the Fremont Factory and tested the company’s latest Full Self-Driving software. The firm reaffirmed its $500 price target, stating that FSD V14 delivered a notably smooth robotaxi demonstration and may already perform at levels comparable to, if not better than, average human drivers. 

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

Analysts highlight autonomy progress

During more than 75 minutes of focused discussions, analysts reportedly focused on FSD v14’s updates. Piper Sandler’s team pointed to meaningful strides in perception, object handling, and overall ride smoothness during the robotaxi demo.

The visit also included discussions on updates to Tesla’s in-house chip initiatives, its Optimus program, and the growth of the company’s battery storage business. Analysts noted that Tesla continues refining cost structures and capital expenditure expectations, which are key elements in future margin recovery, as noted in a Yahoo Finance report. 

Analyst Alexander Potter noted that “we think FSD is a truly impressive product that is (probably) already better at driving than the average American.” This conclusion was strengthened by what he described as a “flawless robotaxi ride to the hotel.”

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Street targets diverge on TSLA

While Piper Sandler stands by its $500 target, it is not the highest estimate on the Street. Wedbush, for one, has a $600 per share price target for TSLA stock.

Other institutions have also weighed in on TSLA stock as of late. HSBC reiterated a Reduce rating with a $131 target, citing a gap between earnings fundamentals and the company’s market value. By contrast, TD Cowen maintained a Buy rating and a $509 target, pointing to strong autonomous driving demonstrations in Austin and the pace of software-driven improvements. 

Stifel analysts also lifted their price target for Tesla to $508 per share over the company’s ongoing robotaxi and FSD programs. 

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Elon Musk

SpaceX Starship Version 3 booster crumples in early testing

Photos of the incident’s aftermath suggest that Booster 18 will likely be retired.

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Credit: SpaceX/X

SpaceX’s new Starship first-stage booster, Booster 18, suffered major damage early Friday during its first round of testing in Starbase, Texas, just one day after rolling out of the factory. 

Based on videos of the incident, the lower section of the rocket booster appeared to crumple during a pressurization test. Photos of the incident’s aftermath suggest that Booster 18 will likely be retired. 

Booster test failure

SpaceX began structural and propellant-system verification tests on Booster 18 Thursday night at the Massey’s Test Site, only a few miles from Starbase’s production facilities, as noted in an Ars Technica report. At 4:04 a.m. CT on Friday, a livestream from LabPadre Space captured the booster’s lower half experiencing a sudden destructive event around its liquid oxygen tank section. Post-incident images, shared on X by @StarshipGazer, showed notable deformation in the booster’s lower structure.

Neither SpaceX nor Elon Musk had commented as of Friday morning, but the vehicle’s condition suggests it is likely a complete loss. This is quite unfortunate, as Booster 18 is already part of the Starship V3 program, which includes design fixes and upgrades intended to improve reliability. While SpaceX maintains a rather rapid Starship production line in Starbase, Booster 18 was generally expected to validate the improvements implemented in the V3 program.

Tight deadlines

SpaceX needs Starship boosters and upper stages to begin demonstrating rapid reuse, tower catches, and early operational Starlink missions over the next two years. More critically, NASA’s Artemis program depends on an on-orbit refueling test in the second half of 2026, a requirement for the vehicle’s expected crewed lunar landing around 2028.

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While SpaceX is known for diagnosing failures quickly and returning to testing at unmatched speed, losing the newest-generation booster at the very start of its campaign highlights the immense challenge involved in scaling Starship into a reliable, high-cadence launch system. SpaceX, however, is known for getting things done quickly, so it would not be a surprise if the company manages to figure out what happened to Booster 18 in the near future.

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