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Dissecting Tesla Model 3’s 2170 lithium ion battery cell, what’s inside?

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A teardown video featuring Tesla Model 3’s 2170 lithium-ion battery cell was recently uploaded on YouTube, showing the components of the cylindrical cell and how it stacks up against the Model S and Model X’s 18650 battery cell.

Aries RC, a channel dedicated to battery improvements in the remote control aircraft market, indicated that they acquired a 2170 lithium-ion cell from Tesla’s Gigafactory in Nevada.  The host noted that the first thing he did was to connect the battery to a resistor, in order to completely drain the cell. Next, he made a cut at the positive terminal of the battery unit to expose a plastic dielectric barrier on the cell. This barrier is utilized by Tesla as a means to prevent the jelly roll inside from physically touching the top of the battery, which would cause a short circuit. As noted by the YouTube channel’s host, the negative terminal of the 2170 lithium-ion cell also features a similar dielectric barrier.

The Model 3’s 2170 cell features a thin layer of insulation on its interior, which, according to the RC enthusiast, is an outer layer of material that protects the cell wall’s integrity during a thermal runaway. In instances when the lithium-ion cell does heat up, however, Tesla has implemented a safety system in the form of three small cooling holes at the top of the battery. These small holes are about 0.5 mm wide, and are designed to vent out gases when the cell reaches high temperatures.

The jelly roll of the 2170 battery is wrapped in a copper sheet, which acts as a ground for the battery. A grounding strip is also attached to the copper strip using tap welding, which, according to the YouTube channel’s host, is particularly impressive, since tap welding is notoriously difficult to accomplish on thin pieces of metal.

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The jelly roll of the Model 3’s battery cell features a lithium-nickel-cobalt-aluminum oxide that’s responsible for storing energy in the battery. Fully unrolled, the strip fitted with the compound measured roughly 32 inches long, roughly a third longer than the strip in Tesla’s 18650 battery, which is roughly 24 inches long.

RELATED: Watch this Tesla Model S battery teardown performed by veteran EV modders

As could be seen in a side-by-side comparison of the jelly rolls of the 2170 and 18650 cells, Tesla’s newest form factor 2170 cell features a roll that is significantly longer and thicker than the latter. Overall, the YouTube host suggested that Tesla seems to be accurate in its estimates that the 2170 cell carries roughly 30 percent more charge than the 18650 lithium-ion cell in the Model S and X.

Tesla uses thousands of 2170 cells to enable its mass market Long Range Model 3 to travel up to 310 miles on a single charge. Produced in partnership with Panasonic at the Nevada Gigafactory, Tesla’s 2170 lithium-ion battery modules proved to be one of the sources of the Model 3’s production bottlenecks last year. As revealed by recent building permits, however, Tesla is currently conducting large-scale improvements to the Gigafactory, aimed at automating its battery module production line.

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Apart from the Model 3, Tesla also uses its 2170 lithium-ion cell for its Powerpack and Powerwall battery solutions. As confirmed by Tesla CEO Elon Musk through Twitter, however, the 2170 cells will not be making their way to the Model S and X, at least as of writing. 

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Texas man charged in fatal Tesla crash where he blamed Autopilot

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A Texas man has been arrested and charged with manslaughter after his Tesla crashed into a home last month, striking a woman inside and killing her. The driver, Michael Butler, claimed the vehicle was in self-driving mode, but information from Tesla shows that Butler overrode the system.

Butler was arrested on Wednesday and booked at the Harris County, Texas, jail. He remained in custody through Thursday and Friday; he did not enter a plea, and his next court hearing is scheduled for Monday.

Tesla finally clarifies fatal Texas crash, confirms driver manually overrode acceleration

There are a handful of new clues in the case that could clear Tesla of any wrongdoing, especially as the woman who was killed’s family, the Avilas, filed a wrongful death lawsuit against Tesla and Butler, seeking at least $1 million in damages.

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Charging documents from the Harris County prosecutor now show that Butler, who was working DoorDash the evening of the accident, had been using Full Self-Driving mode without incident through the duration of multiple deliveries that evening.

In the moments leading up to the crash, while in FSD and approaching a left turn, Butler pressed the accelerator pedal, overriding FSD’s speed control, and continued to push it until it reached 100 percent. This caused rapid acceleration; the brake pedal was never pressed, and there is no data to show that Butler aimed to turn away from the curb or house.

The charging documents state:

“I noted that the brake pedal was never pressed in the final minute before the crash. I also did not see any data to indicate that the driver attempted to turn away from the curb that he eventually struck. Further, I observed that no mechanical error was detected or recorded by the vehicle before BUTLER and the Tesla struck the curb.”

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Additionally, a forensic analysis of Butler’s phone showed that he searched Google around the time of the crash with queries questioning why FSD was “too timid,” “not aggressive enough,” and even searched, “FSD is not aggressive enough for city driving.”

The documents outlined this:

“Investigator Veal also informed me that he had received BUTLER’s cell phone from Deputy Amad and that HDAO digital forensics team had completed a data extraction and download of the phone. Multiple Google searches related to Tesla had been made from BUTLER’s phone in the months leading up the crash. I noted multiple searches in May of 2026 indicating an apparent frustration with Tesla’s FSD mode, including the following searches: “Tesla fsd not aggressive enough 2026 model,” “Tesla fsd not [sic) aggressive enough 2026,” “FSD is not aggressive enough for city driving,” and “tesla fsd too timid.”‘

Tesla had claimed just after the crash that its internal data showed Butler had overridden the system’s speed control and pressed the accelerator completely, causing the vehicle to travel at an excessive rate of speed. Eventually, the car slammed into Avila’s house, killing her.

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Butler has now been formally charged with Manslaughter, a felony.

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Tesla’s strong Q2 deliveries: Four key drivers behind the surprise

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(Credit: Tesla)

Tesla shocked with its quarterly delivery report yesterday by reporting it delivered 480,126 vehicles in the second quarter of 2026, a 25 percent year-over-year jump that crushed Wall Street estimates of roughly 400,000–408,000 units. Production reached 451,758, with Model 3 and Model Y accounting for the vast majority.

The result ended two years of annual delivery declines and drew down inventory, signaling demand that outpaced earlier production.

Tesla bears had long warned that the expiration of the U.S. federal EV tax credit would hammer demand. Without the $7,500 incentive, they argued, American buyers would balk at higher effective prices, leading to a sharp slowdown.

Will Tesla thrive without the EV tax credit? Five reasons why they might

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That narrative has not played out as predicted. While U.S. EV sales faced broader headwinds, Tesla’s global numbers held firm, underscoring the company’s ability to offset domestic pressure through other levers.

There are several plausible factors that explain Tesla’s strength during this quarter. Let’s take a look at them:

Rising Gas Prices

Rising gas prices provided a powerful tailwind, especially in the U.S.

Geopolitical tensions tied to the Iran conflict pushed fuel costs higher earlier in the year, amplifying the lifetime savings of electric vehicles. Even as oil prices later moderated, the psychological and financial impact lingered, encouraging fleet operators and private buyers to accelerate EV purchases. European sales rebounded sharply, helping drive the quarter’s outperformance.

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Full Self-Driving Adoption

Advances in Full Self-Driving (FSD) supervised software also appear to have boosted appeal. Tesla expanded FSD availability in select European markets and continued refining the system.

For tech-oriented buyers, the promise of future autonomy and enhanced driver-assistance features adds perceived value beyond the car itself. This differentiation helps Tesla stand out in a crowded market where competitors focus primarily on hardware and basic range.

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Pricing Strategy, Affordable Configurations

Tesla’s offerings and its pricing strategy during Q2 further stimulated demand. Tesla introduced lower-cost versions of the Model 3 and Model Y, widening accessibility without sacrificing core margins.

These moves countered affordability concerns and attracted buyers who had been waiting on the sidelines. Combined with attractive financing and leasing options, the pricing strategy converted interest into actual orders more effectively than many analysts expected.

Broad European Recovery

Supported by government incentives, corporate fleet electrification, and easing political headwinds around CEO Elon Musk, Tesla was supplied additional momentum through stronger registration numbers throughout Europe.

Strong exports from the Shanghai Gigafactory and a production ramp at Giga Berlin ensured supply met this resurgent demand. Corporate buyers, in particular, accelerated transitions to EVs to meet sustainability targets, providing a steady volume base.

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These elements created a virtuous cycle that delivered the strong deliveries report. While bears correctly flagged the loss of the U.S. tax credit as a risk, Tesla’s diversified playbook demonstrated that it could remain resilient against those headwinds. The Q2 beat suggests the company remains adept at navigating shifting market conditions, even as competition intensifies.

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Tesla Semi involved in first known fatal crash in Nevada

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Credit: Tesla

A Tesla Semi was involved in a fatal collision on U.S. Highway 50 in Dayton, Nevada, on Sunday, June 28, 2026, marking the first known fatal crash involving the electric Class 8 truck. The incident occurred around 7:20 a.m. at the intersection with Traditions Parkway, approximately 40 miles east of Reno and close to Tesla’s Gigafactory Nevada.

According to the Lyon County Sheriff’s Office and the Nevada State Police Highway Patrol, a semi-truck struck two passenger vehicles stopped at a traffic signal. The truck hit the vehicles from behind. Two people were pronounced dead at the scene, and a third person suffered life-threatening injuries and was flown to a hospital, Forbes reported.

Preliminary statements gathered at the scene by the Lyon County Sheriff’s Office suggested the truck driver may have fallen asleep at the wheel. However, the Nevada Highway Patrol, which is leading the investigation, stated that the official cause has not yet been determined.

Additional information is expected to be released early the following week. The truck was seized for evidence as part of the ongoing probe.

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Responders at the scene included deputies from the Lyon County Sheriff’s Office, personnel from the Nevada Highway Patrol, Central Lyon County Fire Department, and the Nevada Department of Transportation. The crash led to the temporary closure of U.S. 50 in both directions.

The Tesla Semi is Tesla’s battery-electric heavy-duty truck, produced at the nearby Gigafactory in Nevada. Authorities initially described the vehicle as a semi-truck; its make was subsequently confirmed through reporting and scene identification; an interesting bit of information here, as the Semi is not yet available publicly and many do not know that Tesla builds electric trucks.

The investigation remains active, with no further official details on contributing factors or vehicle systems released as of early July 2026.

This incident highlights ongoing scrutiny of commercial vehicle safety on Nevada highways, particularly involving fatigue. Law enforcement continues to gather evidence and witness statements.

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