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Dissecting Tesla Model 3’s 2170 lithium ion battery cell, what’s inside?

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A teardown video featuring Tesla Model 3’s 2170 lithium-ion battery cell was recently uploaded on YouTube, showing the components of the cylindrical cell and how it stacks up against the Model S and Model X’s 18650 battery cell.

Aries RC, a channel dedicated to battery improvements in the remote control aircraft market, indicated that they acquired a 2170 lithium-ion cell from Tesla’s Gigafactory in Nevada.  The host noted that the first thing he did was to connect the battery to a resistor, in order to completely drain the cell. Next, he made a cut at the positive terminal of the battery unit to expose a plastic dielectric barrier on the cell. This barrier is utilized by Tesla as a means to prevent the jelly roll inside from physically touching the top of the battery, which would cause a short circuit. As noted by the YouTube channel’s host, the negative terminal of the 2170 lithium-ion cell also features a similar dielectric barrier.

The Model 3’s 2170 cell features a thin layer of insulation on its interior, which, according to the RC enthusiast, is an outer layer of material that protects the cell wall’s integrity during a thermal runaway. In instances when the lithium-ion cell does heat up, however, Tesla has implemented a safety system in the form of three small cooling holes at the top of the battery. These small holes are about 0.5 mm wide, and are designed to vent out gases when the cell reaches high temperatures.

The jelly roll of the 2170 battery is wrapped in a copper sheet, which acts as a ground for the battery. A grounding strip is also attached to the copper strip using tap welding, which, according to the YouTube channel’s host, is particularly impressive, since tap welding is notoriously difficult to accomplish on thin pieces of metal.

The jelly roll of the Model 3’s battery cell features a lithium-nickel-cobalt-aluminum oxide that’s responsible for storing energy in the battery. Fully unrolled, the strip fitted with the compound measured roughly 32 inches long, roughly a third longer than the strip in Tesla’s 18650 battery, which is roughly 24 inches long.

RELATED: Watch this Tesla Model S battery teardown performed by veteran EV modders

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As could be seen in a side-by-side comparison of the jelly rolls of the 2170 and 18650 cells, Tesla’s newest form factor 2170 cell features a roll that is significantly longer and thicker than the latter. Overall, the YouTube host suggested that Tesla seems to be accurate in its estimates that the 2170 cell carries roughly 30 percent more charge than the 18650 lithium-ion cell in the Model S and X.

Tesla uses thousands of 2170 cells to enable its mass market Long Range Model 3 to travel up to 310 miles on a single charge. Produced in partnership with Panasonic at the Nevada Gigafactory, Tesla’s 2170 lithium-ion battery modules proved to be one of the sources of the Model 3’s production bottlenecks last year. As revealed by recent building permits, however, Tesla is currently conducting large-scale improvements to the Gigafactory, aimed at automating its battery module production line.

Apart from the Model 3, Tesla also uses its 2170 lithium-ion cell for its Powerpack and Powerwall battery solutions. As confirmed by Tesla CEO Elon Musk through Twitter, however, the 2170 cells will not be making their way to the Model S and X, at least as of writing. 

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Elon Musk drops a Thanksgiving hint about Starship’s biggest test yet

Elon Musk says Starship Flight 15 will try to catch the ship itself, a first.

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Elon Musk says SpaceX’s next Starship flight will try something nobody has done before, by catching the ship itself. Speaking to roughly 2,000 people at the X Takeover event at Giga Texas on Saturday, Musk said Flight 15 is about four to six weeks away and “probably launches a little bit before Thanksgiving, is my guess.”

That is a slip from earlier reporting, which had pointed to a launch as early as October 19. Musk explained why the date keeps moving. “We’re making a bunch of improvements to the rocket between every flight,” he said, adding that there are often hundreds, sometimes thousands, of small changes. This time the list is short, “but some of them take a fair bit of work and we’ve got to go inside the tank to make some of these changes.”

“We’re going to try to catch the ship, which is a super big deal,” Musk said. “If we do so, that’ll be the first time that there’s been full recovery of an orbital class rocket.” SpaceX has already caught the Super Heavy booster with the tower’s mechanical arms, and has talked about catching the ship since late 2025, but the upper stage has never been caught.

Musk also laid out what comes after. “The next big milestone would be to refly both the booster and the ship,” he said, describing a Flight 16 where “all parts of an orbital rocket are reflown.”

The reason SpaceX wants this comes down to cost and cadence. Every Starship ship so far has ended its flight in the ocean, and SpaceX expects most of those water landings to end in fireballs. A ship that returns to Starbase intact can be inspected and flown again. SpaceX’s IPO filing, says Starship V3 is designed to deliver 100 metric tons to orbit in a fully reusable configuration, that SpaceX aims to cut the cost to reach orbit by 99% or more versus the historical average, and that tower catches should allow “multiple launches per day.”

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The payoff goes beyond cheaper launches. The next generation Starlink V3 satellites are too large for Falcon 9 and can only fly on Starship, which can carry up to 60 per flight. Flight 14 on September 28 deployed the first 26 of them after Starship reached orbit despite an early engine shutdown, as Teslarati reported. Musk blamed engine computer software, and said the heat shield “was extremely robust,” which he claimed in August had solved Starship’s biggest challenge.

NASA’s Moon plans depend on the same capability. NASA’s inspector general has described a lander mission that needs a propellant depot in low Earth orbit and more than 10 tanker flights, with SpaceX targeting one tanker launch every six days. That schedule only works if ships and boosters come back fast and fly again. Also, ship to ship propellant transfer has not been attempted yet.

One interesting hurdle yet to be explored is bringing the ship back to the launch site, with reentry over land, which will undoubtedly come with a lot of aviation safety reviews.

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Tesla’s mirrorless Cybercab will give riders a visibility upgrade

Tesla engineer confirms Cybercab update letting riders pull up rear and repeater cameras on demand.

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Tesla Cybercab camera visibility for passengers (Credit: Dan Burkland via X)
Tesla Cybercab camera visibility for passengers (Credit: Dan Burkland via X)

Tesla is working on a Cybercab update that would let passengers pull up the vehicle’s rear and side cameras on demand, and the request came straight from a rider.

The exchange played out on X late Friday. Cybercab rider Dan Burkland shared photos of the two-seater’s cabin screen after an evening ride, praised the UI team’s work, and left one request: let riders open the rear and repeater cameras whenever they want, “especially for peace of mind.” Tesla UI software engineer Evan (@CarCoder) answered with two words: “In development.”

The idea fits a pattern Teslarati has tracked since public rides began. Days after paid Cybercab service opened in Austin, Tesla sent riders a survey that asked them to rate the touchscreen, the app and the cabin, and to pick the features they wanted most. We reported on that survey in September, and a camera view is the kind of small software change Tesla can push quickly if riders keep asking.

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It also speaks to something unique about the vehicle. With no steering wheel, no pedals and no driver, passengers have no mirror to check and no way to see behind them. The hardware is clearly built for camera awareness, from the repeater cameras to the rear camera. Letting a passenger look through those same cameras would give a nervous first time rider a way to confirm what is around the car.

The timing matters because the fleet is growing fast. Tesla’s Robotaxi account said on Saturday that more than 300 Cybercabs are now serving Austin, an eightfold increase in 30 days, and Tesla AI chief Ashok Elluswamy named Dallas as the next city. More cars and more cities mean more people riding in a driverless vehicle for the first time, which is exactly when small trust features carry weight.

For now, the feature is confirmed only as in development. If Tesla follows its usual pattern with Cybercab software, riders could see it appear in a point release without any announcement, and Teslarati will watch for it.

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Tesla’s Cybercab fleet jumped 8x in a month, with Dallas up next

Tesla confirms its first official Cybercab fleet number as Austin scales fast and Dallas looms.

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Tesla says more than 300 Cybercabs are now serving Austin, the first time the company has put an official number on its active Cybercab fleet. The figure came from the Robotaxi account on X on Saturday, which wrote that one month after launch the service had “scaled to 300+ Cybercabs serving Austin – an 8x increase in 30 days.”

Ashok Elluswamy, Tesla’s head of AI software, quoted the post with a line that carried the bigger news. “Two years since the 10/10 Cybercab WeRobot event, the cabs are everywhere in Austin now. Dallas soon,” he wrote. It is the first time Tesla has named the next city for public Cybercab rides.

Tesla opened Cybercab rides to the public in Austin on September 4, as Teslarati reported, a day after an invite only launch event. The ramp since then has been steep. Our September 28 report had the fleet at well over 100 units after availability jumped from 58 to 125 in a single week. On Thursday, Tesla added 150 Cybercabs to the Texas automated vehicle registry, lifting its registered count to 319 from 169. The first seven appeared on the registry on August 31.

RobotaxiTracker, a community site that counts vehicles from sightings and state records, listed 275 vehicles in unsupervised service in Austin on Saturday, 105 of them Cybercabs, which is well below Tesla’s figure. Tracker counts can lag official numbers, though Sawyer Merritt noted that Cybercab wait times in Austin stayed short on Saturday evening even with more than 2,000 fans in town for X Takeover.

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Regulators are watching the rollout. NHTSA opened an audit query into Tesla’s certification that the Cybercab meets federal safety standards, and sworn answers are due October 30. Tesla reports third quarter earnings on October 21, which gives the company a natural venue to define its fleet numbers and put a date on Dallas.

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