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SpaceX, NASA enter final phase of training for imminent astronaut launch debut

NASA astronauts, Bob Behnken and Doug Hurley practice launch drills with teams from NASA and SpaceX. Credt: NASA

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SpaceX and NASA are working together to make sure they’re ready to start flying crews to the space station. Two astronauts, Doug Hurley and Bob Behnken are preparing to launch on a Crew Dragon capsule, with a scheduled date of mid to late May for the historic launch.

As the world deals with the coronavirus, essential personnel at both NASA and SpaceX are continuing to progress to a crew flight. Since the final shuttle flight in 2011, NASA and other space agencies around the world have been forced to rely on Russian rockets as their sole means of transporting astronauts to and from space.

That will change with the next flight of SpaceX’s Crew Dragon capsule. The gumdrop-shaped spacecraft is set to carry Behnken and Hurley to the orbiting outpost. The length of their stay is still to be determined, but training efforts suggest that it will be longer than the original planned flight.

NASA astronauts Doug Hurley left, and Bob Behnken stand near Launch Pad 39A at the agency’s Kennedy Space Center in Florida on Jan. 17, 2020, during a dress rehearsal ahead of the SpaceX uncrewed In-Flight Abort Test. Credit: NASA

To that end, the duo has been working with NASA and SpaceX to practice day of launch procedures. On March 19 and 20, teams gathered in Firing Room 4 at NASA’s Kennedy Space Center to complete a series of full missions, from launch to landing. After the retirement of the shuttle fleet, NASA turned to the private sector to find its next generation of space taxi.

The space agency selected SpaceX and Boeing in 2014 to each build a spacecraft capable of ferrying crew to and from the space station. SpaceX’s Crew Dragon was the first to complete an uncrewed flight test, where the vehicle proved it could dock and undock itself from the space station. That test was a huge success and was followed on by a picture-perfect test of the Crew Dragon’s onboard escape system earlier this year.

Following the inflight abort test, all SpaceX needed to do was complete a few more tests of its Mark 3 parachute before NASA gave the all-clear to launch. But the company ran into a snag when it experienced two incidents back-to-back – the loss of a mock Dragon used for parachute testing and an unrelated in-flight rocket engine failure.

SpaceX’s Crew Dragon will splashdown in the Atlantic Ocean under parachute when it returns to Earth. Credit: SpaceX

But SpaceX and NASA’s plans appear unphased, and the duo are working full steam ahead to the tentative May launch deadline. Key flight control teams stationed at their launch posts at NASA’s Kennedy Space Center, Johnson Space Center and SpaceX HQ have simulated the different phases of launch. In contrast, the astronauts have practiced launch procedures from their Crew Dragon simulator.

“The simulations were a great opportunity to practice procedures and to coordinate decision-making for the mission management team, especially with respect to weather,” Michael Hess, manager of operations integration for NASA’s commercial crew program said in a news statement.

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“Simulation supervisors do a great job at picking cases that really make the team think and discuss,” he added.

During the most recent simulations, teams ran through an entire mission, from prelaunch countdown to ascent and docking with the station while previous tests ran through timelines from hatch closure to undocking from the space station as well as practiced free-flight in preparation for re-entry and splashdown.

Technicians prepare SpaceX’s Crew Dragon Demo-2 spacecraft for its historic launch debut in February 2020. Credit: SpaceX

The countdown is on as the Crew Dragon capsule undergoes its final testing and preparations at SpaceX facilities at Cape Canaveral Air Force Station in Florida. Once crew training and flight readiness reviews are complete, the spacecraft will be attached to its launcher: a shiny, new Falcon 9 booster.

If all goes according to plan, in late May, Bob Behnken and Doug Hurley will strap in and blast off the space station. There they will join fellow NASA astronaut, Chris Cassidy, who launches to the space station on April 9.

To ensure the mission gets off without a hitch, NASA and SpaceX are working closely and adhering to CDC guidelines to ensure teams stay safe and healthy. All non-essential employees are working from home, and the number of people coming in contact with the astronauts is minimal.

“The Space Station Program is looking forward to [having] another way to rotate crews to station to perform science and experiments to benefit all,” Hess said.

https://twitter.com/elonmusk/status/1211493590456848385?lang=en

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Elon Musk

Elon Musk shuts down talk of TSMC taking over Terafab

Musk says Tesla and SpaceX will build and run Terafab, with TSMC limited to renting.

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SpaceX Terafab rendering

Elon Musk has drawn a firm line around who will be in charge of Terafab, the giant chip factory Tesla and SpaceX are planning in Texas.

Musk replied to a post on X arguing that Taiwan Semiconductor Manufacturing Company (TSMC) would most likely end up owning and operating the plant. “No, we will build and run the fab. Let there be ZERO doubt about that,” Musk wrote. “Maybe TSMC subleases part of the Terafab if they want, but nothing more than that.”

In plain terms, a sublease means TSMC could rent a section of the complex to make chips, similar to a tenant renting one floor of an office tower. The building, the equipment decisions and the daily operation would stay with Tesla and SpaceX.

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The comment shuts down speculation that started last week. On October 2, tech journalist Tim Culpan reported that TSMC was exploring ways to help run Terafab’s factories. Musk responded the next day that it was “just discussions, but something may come of it,” as Teslarati reported at the time. That left room for a scenario where the world’s largest contract chipmaker took the wheel. Musk’s latest post closes that door.

Elon Musk teases TSMC as potential Terafab partner

Some background helps explain why this matters. Tesla designs its own AI chips today but pays outside companies like TSMC and Samsung to manufacture them. Musk unveiled Terafab in March as a joint project between Tesla, SpaceX and xAI, arguing that existing suppliers cannot expand fast enough to meet his companies’ future demand. The goal is to produce enough chips each year to supply one terawatt of computing power, roughly 50 times what the entire global AI chip industry produces now.

Those chips are meant for Tesla’s Optimus humanoid robots, the Cybercab and Full Self-Driving computers, along with chips for SpaceX’s planned data centers in orbit. Owning the factory means Musk’s companies would not have to compete with every other chip customer for time on someone else’s production lines.

Intel is still part of the picture. The company signed on in April to help design, build and package chips for the project, and CEO Lip-Bu Tan told Bloomberg this week that Intel will keep working on Terafab despite the TSMC chatter.

The project moved from concept to construction planning over the summer. In August, SpaceX confirmed the Grimes County site about an hour from Houston, sent the county a $10 million payment under its tax abatement deal and said civil work would begin shortly. The first phase carries a $16.8 billion price tag, and total spending across all phases could reach as much as $119 billion.

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TSMC chairman C.C. Wei has said a new fab typically takes two to three years to build and another one to two years to reach full output. Tesla and SpaceX have never run one, which is why TSMC’s expertise drew so much attention. Musk’s answer suggests he would rather learn that process in house than hand control of a project this central to Tesla’s robotics and autonomy plans to an outside company.

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Trump to hand Elon Musk a top honor that traces back to JFK

Trump will award Elon Musk the National Medal of Science at Thursday’s White House summit.

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elon musk and donald trump in front of a tesla cybertruck at the white house

Elon Musk is set to receive the highest honor the U.S. government gives to scientists and engineers.

President Donald Trump will present Musk with the National Medal of Science on Thursday at the White House’s Science: A New Golden Age Summit, Fox News Digital first reported on Wednesday. Google cofounder Sergey Brin, Nvidia CEO Jensen Huang and AMD CEO Lisa Su will receive the same medal, while Dell Technologies CEO Michael Dell and Microsoft CEO Satya Nadella will receive the National Medal of Technology and Innovation. A White House official later confirmed the list to Reuters.

“The Trump administration is grateful for the contributions of these incredible leaders in science and technology. These recipients are helping ensure America keeps leading the world in innovation,” White House spokesperson Liz Huston told Fox News.

It will be the first time Trump has presented either medal in his two terms. Congress created the National Medal of Science in 1959, and the National Science Foundation, which administers it, says 529 scientists and engineers have received it since. A presidential committee reviews nominees, but the president makes the final call.

Thursday’s group of medalists run or founded companies, and three of them sit at the center of the Super Intelligence hardware race that Musk competes in. Huang’s Nvidia supplies the GB300 chips filling SpaceX’s Colossus 2 cluster, while Su’s AMD is Nvidia’s biggest rival in data center GPUs.

Worth noting that Trump’s uncle, MIT physicist John G. Trump, received the National Medal of Science from President Ronald Reagan for his work on ionizing radiation and its uses in medicine and industry.

The Pentagon taps Elon Musk to design the battlefield of the future

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For Musk, the medal is the latest sign of how far his relationship with Trump has come since their 2025 split over the “Big Beautiful Bill” and his exit from DOGE. Last week, he sat at Trump’s left during a White House lunch where AI executives signed a voluntary safety accord, and Defense Secretary Pete Hegseth named him to help lead the Pentagon’s Project Meridian study on the future of warfare. Musk has also adopted the administration’s new vocabulary, saying on Sunday that SpaceXAI will be renamed SpaceXSI after Trump ordered federal agencies to replace “artificial intelligence” with “super intelligence.”

Musk has collected science honors before, including the Stephen Hawking Medal for Science Communication in 2019.

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SpaceX reveals how its 1 Million AI satellite network will work and prevent space collisions

SpaceX reveals plans for one million Starmind AI satellites and calls out operators hiding maneuvers.

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Concept rendering of SpaceX Starmind constellation via Grok
Concept rendering of SpaceX Starmind constellation via Grok

SpaceX has put the largest satellite count it has ever published into writing, and it says that plan only works if every other operator in orbit starts sharing what it knows.

In a new Space Safety page highlighted Tuesday morning by Sawyer Merritt on X, SpaceX said it “plans to operate up to 100,000 Starlink satellites and up to 1 million Starmind AI satellites to meet the growing demand for broadband and supercompute.” Starlink has a little over 11,000 satellites in orbit today, so the target alone implies roughly a ninefold expansion of the broadband network.

Starmind is SpaceX’s orbital AI compute constellation. Elon Musk confirmed the Starmind name in June after an xAI trademark filing surfaced, and in August SpaceX said it was working with Nvidia on the compute payload. The FCC accepted the filing for up to one million satellites back in February.

FCC accepts SpaceX filing for 1 million orbital data center plan

SpaceX also released a new render of what a full Starmind constellation could look like. Alongside it, SpaceX VP Michael Nicolls explained why the satellites will not operate on their own. “We need to operate clusters of satellites in tight formation to get enough coherent compute to run AI models efficiently,” Nicolls said. “A cluster will be 10-ish satellites connected with 10 terabits or so of bandwidth between them, and interconnected to the broader constellation.”

That is the most specific detail SpaceX has given on how Starmind will be built. Instead of a million independent servers, the network would work as tightly packed groups of about 10 satellites acting as one compute unit, with Starlink’s laser links carrying results back to Earth.

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Packing satellites that close together, at that scale, makes collision avoidance the central problem, and most of the Space Safety page is aimed at other operators. SpaceX said Starlink encountered collision risks with about 650 unique maneuvering third party satellites in 2026, and only about half of them shared data. Over six months, Starlink recorded roughly 164,000 more collision risks where the closest approach came within four hours of an unannounced maneuver.

Some operators keep maneuver plans private over proprietary concerns, while others cannot get government permission to share them. SpaceX called those policies “counterproductive,” saying they “largely only serve to create preventable collision risk between satellites.” Starlink is also offering a free ephemeris sharing and screening platform that returns risk results within a minute, backed by its Stargaze network of 30,000 optical sensors.

The push comes as the Starmind application draws opposition from astronomers and environmental groups. In a September filing with the FCC, SpaceX said each Starmind satellite could weigh up to 4,000 kg, nearly seven times the mass of a Starlink V2 Mini. Musk has brushed off crowding concerns before, telling viewers in June that “space is enormous” and that SpaceX already knows how to run very large constellations safely.

SpaceX’s Starmind page says its Gigasat factory in Bastrop, Texas, is designed to produce AI satellites at scale, with deployment of thousands of units starting as soon as late 2027.

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