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SpaceX Falcon 9 Block 5 booster ends launch #2 with spectacular dawn return

Falcon 9 B1049 returned to Port of Los Angeles after its second successful launch and landing in four months. (Pauline Acalin)

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SpaceX Falcon 9 booster B1049 has completed its second successful launch and landing with a spectacular dawn return to Port of Los Angeles, where engineers and technicians will work to remove the rocket’s grid fins and landing legs and prepare the vehicle for transport to the company’s Hawthorne, CA factory and refurbishment facilities.

Once post-recovery processing is complete and B1049 is safe and snug inside one of SpaceX’s refurbishment facilities, the booster can be expected to be ready to perform its next (third) orbital-class mission perhaps just 2-3 months from now, whether or not there is a mission that needs its support.

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Just ~48 hours after the Block 5 booster’s second successful launch and landing, this time aboard drone ship Just Read The Instructions (JRTI) after supporting the historic Iridium-8 mission, JRTI pulled into Port of Los Angeles with Falcon 9 in tow, backlit by a picturesque California sunrise. In September 2018, the same booster (B1049) successfully completed its launch debut from SpaceX’s LC-40 launch pad in Cape Canaveral, Florida before landing safely aboard drone ship Of Course I Still Love You (OCISLY).

This marks the second time ever that a Falcon 9 booster has launched from both coasts (Cape Canaveral, FL and Vandenberg, CA) and landed on both SpaceX drone ships (JRTI and OCISLY), an event that will likely become increasingly common as the company’s growing fleet of Falcon 9 Block 5 boosters become increasingly flexible and interchangeable. It’s also equally possible that – over time – a sort of regional fleet of Falcon 9s will ultimately accumulate at each of SpaceX’s three launch pads, ensuring that there is always a rocket ready and waiting to launch a customer payload with short notice and minimal production or refurbishment-related delays.

 

Among many of Falcon 9’s almost sculpture-like qualities, Teslarati photographer Pauline Acalin’s photos of the booster’s return exemplify just how reliably unperturbed Block 5 appears after performing multiple orbital-class launches, far from a rocket that traveled to ~90 km (~56 mi) while reaching speeds of 1.9 kilometers per second (6830 km/h, 4300 mph). SpaceX now reliably reuses Falcon 9’s titanium grid fins and landing legs with little to no refurbishment or touching up between launches and should eventually be able to retract the rocket’s legs after recovery, further cutting down on processing and refurbishment times.

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Greater reusability, greater reliability?

As of today, it’s unclear how big of a role Falcon 9 Block 5 booster refurbishment has played into several hardware-readiness-related delays to several recent flight-proven Falcon 9 launches (SSO-A, SAOCOM 1A, and Iridium-8), but it is ultimately a fundamental reality of all manufacturing that rushing or ‘expediting’ work will typically hurt product quality and reliability and generally widen the cracks that mistakes can slip through. Interestingly, having a truly large fleet of flight-proven Falcon 9 Block 5 rockets on hand could dramatically improve the overall launch-readiness of Falcon 9 and Falcon Heavy and minimize chances of processing delays across the board.

SpaceX employees may already be to a point where they can plausible take stock of the company’s already-significant fleet of flight-proven Falcon 9s (B1046-B1049) to decide which booster is closest to launch-readiness before assigning it to a given mission. With four proven boosters on hand as of January 2019, options are fairly limited and regionality is likely to factor heavily into which booster launches which mission – there is no real cushion if problems arise with a given rocket or its preceding launch suffers its own delays. However, once that Falcon fleet grows to something like 10 or 15 booster, SpaceX could conceivably be able to guarantee booster availability regardless of prior launch delays or a given rocket’s condition after landing.

 

This  may well be far less sexy than SpaceX’s ultimate goal of drop-of-the-pin, 24-hour reusability for Falcon and BFR boosters, but the fundamental fact of the matter is that the company may well be able to derive a vast majority of that practice’s value by simply having a large, well-kept fleet of Falcon 9 boosters that are at least moderately reusable. For a hefty chunk of the probable near-term future, a large fleet of rockets each capable of launching every 30-60 days would likely be able to support launch cadences that are currently unprecedented for a single company or rocket (i.e. dozens of launches per year).

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Time is money, of course, so minimizing the turnaround time of Falcon boosters will ultimately remain a major priority, especially as the prospect of Starlink launches loom.


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

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Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

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Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

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It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

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Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

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For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

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Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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