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SpaceX Falcon 9 Block 5 booster ends launch #2 with spectacular dawn return

Falcon 9 B1049 returned to Port of Los Angeles after its second successful launch and landing in four months. (Pauline Acalin)

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SpaceX Falcon 9 booster B1049 has completed its second successful launch and landing with a spectacular dawn return to Port of Los Angeles, where engineers and technicians will work to remove the rocket’s grid fins and landing legs and prepare the vehicle for transport to the company’s Hawthorne, CA factory and refurbishment facilities.

Once post-recovery processing is complete and B1049 is safe and snug inside one of SpaceX’s refurbishment facilities, the booster can be expected to be ready to perform its next (third) orbital-class mission perhaps just 2-3 months from now, whether or not there is a mission that needs its support.

Just ~48 hours after the Block 5 booster’s second successful launch and landing, this time aboard drone ship Just Read The Instructions (JRTI) after supporting the historic Iridium-8 mission, JRTI pulled into Port of Los Angeles with Falcon 9 in tow, backlit by a picturesque California sunrise. In September 2018, the same booster (B1049) successfully completed its launch debut from SpaceX’s LC-40 launch pad in Cape Canaveral, Florida before landing safely aboard drone ship Of Course I Still Love You (OCISLY).

This marks the second time ever that a Falcon 9 booster has launched from both coasts (Cape Canaveral, FL and Vandenberg, CA) and landed on both SpaceX drone ships (JRTI and OCISLY), an event that will likely become increasingly common as the company’s growing fleet of Falcon 9 Block 5 boosters become increasingly flexible and interchangeable. It’s also equally possible that – over time – a sort of regional fleet of Falcon 9s will ultimately accumulate at each of SpaceX’s three launch pads, ensuring that there is always a rocket ready and waiting to launch a customer payload with short notice and minimal production or refurbishment-related delays.

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Among many of Falcon 9’s almost sculpture-like qualities, Teslarati photographer Pauline Acalin’s photos of the booster’s return exemplify just how reliably unperturbed Block 5 appears after performing multiple orbital-class launches, far from a rocket that traveled to ~90 km (~56 mi) while reaching speeds of 1.9 kilometers per second (6830 km/h, 4300 mph). SpaceX now reliably reuses Falcon 9’s titanium grid fins and landing legs with little to no refurbishment or touching up between launches and should eventually be able to retract the rocket’s legs after recovery, further cutting down on processing and refurbishment times.

Greater reusability, greater reliability?

As of today, it’s unclear how big of a role Falcon 9 Block 5 booster refurbishment has played into several hardware-readiness-related delays to several recent flight-proven Falcon 9 launches (SSO-A, SAOCOM 1A, and Iridium-8), but it is ultimately a fundamental reality of all manufacturing that rushing or ‘expediting’ work will typically hurt product quality and reliability and generally widen the cracks that mistakes can slip through. Interestingly, having a truly large fleet of flight-proven Falcon 9 Block 5 rockets on hand could dramatically improve the overall launch-readiness of Falcon 9 and Falcon Heavy and minimize chances of processing delays across the board.

SpaceX employees may already be to a point where they can plausible take stock of the company’s already-significant fleet of flight-proven Falcon 9s (B1046-B1049) to decide which booster is closest to launch-readiness before assigning it to a given mission. With four proven boosters on hand as of January 2019, options are fairly limited and regionality is likely to factor heavily into which booster launches which mission – there is no real cushion if problems arise with a given rocket or its preceding launch suffers its own delays. However, once that Falcon fleet grows to something like 10 or 15 booster, SpaceX could conceivably be able to guarantee booster availability regardless of prior launch delays or a given rocket’s condition after landing.

 

This  may well be far less sexy than SpaceX’s ultimate goal of drop-of-the-pin, 24-hour reusability for Falcon and BFR boosters, but the fundamental fact of the matter is that the company may well be able to derive a vast majority of that practice’s value by simply having a large, well-kept fleet of Falcon 9 boosters that are at least moderately reusable. For a hefty chunk of the probable near-term future, a large fleet of rockets each capable of launching every 30-60 days would likely be able to support launch cadences that are currently unprecedented for a single company or rocket (i.e. dozens of launches per year).

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Time is money, of course, so minimizing the turnaround time of Falcon boosters will ultimately remain a major priority, especially as the prospect of Starlink launches loom.


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk teases TSMC as potential Terafab partner

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SpaceX Terafab rendering
SpaceX Terafab rendering

Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.

Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.

The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.

Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.

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Elon Musk’s Terafab project locks up massive new partner

Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.

Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.

Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.

Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.

If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.

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Tesla reveals early Robotaxi charging strategy, showing scrappy DNA

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Credit: Tesla

Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.

An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.

Tesla wins FCC approval for wireless Cybercab charging system

The Tesla employee would walk around and plug each car in, adjusting the parking if needed:

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It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.

On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.

However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.

For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.

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Tesla Robotaxi expands hours, Musk explains why it’s been a challenge

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Credit: Tesla

Tesla is expanding its Robotaxi service hours by pushing the time back by one hour, keeping the ride-hailing service operational until 11 p.m., one hour later than previously.

CEO Elon Musk confirmed the change and offered a specific reason the expansion has been gradual: the system still needs to reliably avoid small pets that are difficult to see after dark, as they commonly blend into the color of the road, especially when they’re grey.

The latest adjustment restores only a fraction of the operating window the service once held. When paid Robotaxi rides began in Austin on June 22, 2025, vehicles ran from 6 a.m. to midnight.

Tesla Robotaxi will be a 24/7 service: here’s when

In September 2025, Tesla lengthened the day to a 2 a.m. close, producing a 20-hour window that stayed in place for most of the following year. By early August of this year, the cutoff had already been pulled back; an August 26 update formalized hours of 6 a.m. to 10 p.m. across Austin and several other markets.

The October move to 11 p.m. therefore leaves the Austin day one hour shorter than the original launch schedule and three hours shorter than the 2025 peak.

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Musk addressed the constraint directly after the announcement. “The main thing we’re trying to solve is making sure that we don’t run over pets when they’re hard to see at night,” he wrote. “Literally trying to avoid grey kittens on grey tarmac in the dark.”

The example points to a low-contrast perception problem in which a small animal can blend into the road surface under limited lighting.

Tesla’s vehicles rely on cameras and neural-network processing rather than lidar; Musk has previously argued that advanced vision software can extract useful information even in low light by analyzing photon counts, but the pet-detection case remains the stated limiter in later hours.

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The modest schedule change arrives alongside faster growth in the purpose-built Cybercab fleet. Texas registration data tracked by observers showed the Austin Cybercab count rising sharply in recent weeks, reaching 169 vehicles after more than 100 were added in a short span.

Tesla has indicated that a broader shift toward 24-hour operation is tied to the upcoming FSD v15 software release expected this month on Robotaxi vehicles. Until that capability is validated for the edge cases Musk described, the company continues to add service time incrementally rather than jumping straight to overnight coverage.

The one-hour extension gives Austin riders a later option for evening trips while the underlying detection work continues.

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