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SpaceX Falcon Heavy ‘center core’ passes through Arizona on its way to Texas

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On the heels SpaceX’s first new Falcon Heavy booster in two years beginning its journey to Florida, another of the rocket’s three first stages was spotted on its way from Hawthorne, California to McGregor, Texas.

Set to be the first Falcon Heavy launch since June 2019, SpaceX is working around the clock to prepare three new first-stage boosters – two side boosters and one ‘center core’ – and an expendable upper stage with a series of static fire acceptance tests at its McGregor, Texas development facilities. Like each of the 60+ Falcon boosters and 110 Falcon upper stages SpaceX has built and launched in the last 11 years, that new Falcon Heavy hardware must pass through a gauntlet of tests before the company deems them fully complete and ready for flight.

Facebook user Jason Miller posted photos of a Falcon Heavy booster on its way to Texas on a SpaceX fan group last week.

Before – or during – the process of actually fabricating and assembling the airframe of Falcon boosters and upper stages, SpaceX first manufactures their respective Merlin 1D (M1D) and Merlin Vacuum (MVac) engines and ships those individual engines to McGregor, Texas for acceptance testing. The McGregor team regularly conducts multiple Merlin and Raptor static fire tests daily, nominally firing each engine for anywhere from a few seconds to six or more minutes to guarantee optimal performance and verify their health.

If issues arise during testing, those engines can often be inspected and fixed by on-site engineers in Texas, but there are also cases where misbehaving hardware will be sent back to Hawthorne for more extensive rework before beginning the static fire process again. Eventually, once engines have passed static fire testing, they are shipped back to Hawthorne and installed on their respective boosters or upper stages.

For both stages, a range of cold gas thrusters used to control a booster or upper stage’s orientation in the vacuum of space are also tested in Texas before before final installation. Ultimately, once all individual component and subsystem tests are completed and the hardware has been returned to Hawthorne and installed, every single Falcon booster and upper stage is then shipped right back to McGregor to repeat even more complex static fire acceptance tests.

Once more, if major issues arise, SpaceX can and has return Falcon stages back to Hawthorne for rework. Otherwise, once static fire testing is completed, boosters and upper stages are shipped directly to one of three SpaceX launch pads in Florida and California. All of that exhaustive, multi-stage testing almost invariably ensures that the hardware that actually reaches launch pads is in pristine condition and truly ready for flight, though issues do still slip through the cracks on occasion.

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In other words, the Falcon Heavy ‘center core’ spotted earlier this month is in the late stages of qualification testing and has one final hurdle – an integrated static fire – to pass before SpaceX can ship it to Florida to prepare for flight. That static fire testing process will likely last no less than 4-6 weeks. Falcon Heavy’s fourth launch – a mission known as US Space Force 44 (USSF-44) is currently scheduled to launch no earlier than late May or June 2021.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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USDOT Secretary visits Tesla Giga Texas, hints at national autonomous vehicle standards

The Transportation Secretary also toured the factory’s production lines and spoke with CEO Elon Musk.

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Credit: Elon Musk/X

United States Department of Transportation (USDOT) Secretary Sean Duffy recently visited Tesla’s Gigafactory Texas complex, where he toured the factory’s production lines and spoke with CEO Elon Musk. In a video posted following his Giga Texas visit, Duffy noted that he believes there should be a national standard for autonomous vehicles in the United States.

Duffy’s Giga Texas Visit

As could be seen in videos of his Giga Texas visit, the Transportation Secretary seemed to appreciate the work Tesla has been doing to put the United States in the forefront of innovation. “Tesla is one of the many companies helping our country reach new heights. USDOT will be right there all the way to make sure Americans stay safe,” Duffy wrote in a post on X. 

He also praised Tesla for its autonomous vehicle program, highlighting that “We need American companies to keep innovating so we can outcompete the rest of the world.”

National Standard

While speaking with Tesla CEO Elon Musk, the Transportation Secretary stated that other autonomous ride-hailing companies have been lobbying for a national standard for self-driving cars. Musk shared the sentiment, stating that “It’d be wonderful for the United States to have a national set of rules for autonomous driving as opposed to 50 independent sets of rules on a state-by-state rules basis.”

Duffy agreed with the CEO’s point, stating that, “You can’t have 50 different rules for 50 different states. You need one standard.” He also noted that the Transportation Department has asked autonomous vehicle companies to submit data. By doing so, the USDOT could develop a standard for the entire United States, allowing self-driving cars to operate in a manner that is natural and safe.

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Tesla posts Optimus’ most impressive video demonstration yet

The humanoid robot was able to complete all the tasks through a single neural network.

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Credit: Tesla Optimus/X

When Elon Musk spoke with CNBC’s David Faber in an interview at Giga Texas, he reiterated the idea that Optimus will be one of Tesla’s biggest products. Seemingly to highlight the CEO’s point, the official Tesla Optimus account on social media platform X shared what could very well be the most impressive demonstration of the humanoid robot’s capabilities to date.

Optimus’ Newest Demonstration

In its recent video demonstration, the Tesla Optimus team featured the humanoid robot performing a variety of tasks. These include household chores such as throwing the trash, using a broom and a vacuum cleaner, tearing a paper towel, stirring a pot of food, opening a cabinet, and closing a curtain, among others. The video also featured Optimus picking up a Model X fore link and placing it on a dolly.

What was most notable in the Tesla Optimus team’s demonstration was the fact that the humanoid robot was able to complete all the tasks through a single neural network. The robot’s actions were also learned directly from Optimus being fed data from first-person videos of humans performing similar tasks. This system should pave the way for Optimus to learn and refine new skills quickly and reliably.

Tesla VP for Optimus Shares Insight

In a follow-up post on X, Tesla Vice President of Optimus (Tesla Bot) Milan Kovac stated that one of the team’s goals is to have Optimus learn straight from internet videos of humans performing tasks, including footage captured in third person or by random cameras.

“We recently had a significant breakthrough along that journey, and can now transfer a big chunk of the learning directly from human videos to the bots (1st person views for now). This allows us to bootstrap new tasks much faster compared to teleoperated bot data alone (heavier operationally).

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“Many new skills are emerging through this process, are called for via natural language (voice/text), and are run by a single neural network on the bot (multi-tasking). Next: expand to 3rd person video transfer (aka random internet), and push reliability via self-play (RL) in the real-, and/or synthetic- (sim / world models) world,” Kovac wrote in his post on X.

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Starship Flight 9 nears as SpaceX’s Starbase becomes a Texan City

SpaceX’s launch site is officially incorporated as Starbase, TX. Starship Flight 9 could launch on May 27, 2025. 

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(Credit: Jenny Hautmann/Wikimedia Commons)

SpaceX’s Starbase is officially incorporated as a city in Texas, aligning with preparations for Starship Flight 9. The newly formed city in Cameron County serves as the heart of SpaceX’s Starship program.

Starbase City spans 1.5 square miles, encompassing SpaceX’s launch facility and company-owned land. A near-unanimous vote by residents, who were mostly SpaceX employees, led to its incorporation. SpaceX’s Vice President of Test and Launch, Bobby Peden, was elected mayor of Starbase. The new Texas city also has two SpaceX employees as commissioners. All Starbase officials will serve two-year terms unless extended to four by voters.

As the new city takes shape, SpaceX is preparing for the Starship Flight 9 launch, which is tentatively scheduled for May 27, 2025, at 6:30 PM CDT from Starbase, Texas.

SpaceX secured Federal Aviation Administration (FAA) approval for up to 25 annual Starship and Super Heavy launches from the site. However, the FAA emphasized that “there are other licensing requirements still to be completed,” including policy, safety, and environmental reviews.

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On May 15, the FAA noted SpaceX updated its launch license for Flight 9, but added: “SpaceX may not launch until the FAA either closes the Starship Flight 8 mishap investigation or makes a return to flight determination. The FAA is reviewing the mishap report SpaceX submitted on May 14.”

Proposed Texas legislation could empower Starbase officials to close local highways and restrict Boca Chica Beach access during launches. Cameron County Judge Eddie Trevino, Jr., opposes the Texas legislation, insisting beach access remain under county control. This tension highlights the balance between SpaceX’s ambitions and local interests.

Starbase’s incorporation strengthens SpaceX’s operational base as it gears up for Starship Flight 9, a critical step in its mission to revolutionize space travel. With growing infrastructure and regulatory hurdles in focus, Starbase is poised to become a cornerstone of SpaceX’s vision, blending community development with cutting-edge aerospace innovation.

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