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SpaceX's next Starship rapidly coming together as Elon Musk shares latest progress

SpaceX CEO Elon Musk has offered the first official glimpse of a rarely-seen part of Starship production. (NASASpaceflight/bocachicagal, Elon Musk)

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SpaceX CEO Elon Musk has shown off a rarely-seen phase of Starship construction, further confirming that the next full-scale rocket ship is rapidly coming together after operator error destroyed its predecessor on April 3rd.

Around 5 am local time (10:00 UTC) on April 5th, Musk shared a photo of a smaller secondary tank’s installation inside Starship SN4’s full-size liquid methane tank. The photo is the first time SpaceX or its CEO has offered a glimpse inside this lesser-known part of Starship production and assembly and simultaneously offers insight into a design that’s been a mystery for months. Over the last few weeks, local residents-turned-unofficial-SpaceX-photographers have captured several photos of an internal Starship header tank design far removed from the nosecone tank Musk has previously discussed.

Those header tanks are a necessity to enable Starship’s ability to quickly, reliably, and safely reignite its Raptor engines for recovery and landing-related burns. For a ship like Starship SN4, those header tanks are a sign that SpaceX may want to use the ship to perform Starship’s most crucial test short of orbit — a ~20 km (12.5 mi) flight test meant to demonstrate a skydiver-style landing maneuver. While that skydiver landing test remains several consecutive milestones distant, Musk’s April 5th photo confirms that Starship SN4 is making significant progress towards final assembly.

SpaceX has begun final work on one of Starship SN4’s three tank domes. Several more sections are also in the late stages of assembly. (NASASpaceflight – bocachicagal, 04/05/2020)

Known as header tanks, SpaceX’s large Starship launch vehicle upper stage and orbital spacecraft requires smaller, secondary tanks aside from the main liquid oxygen and methane propellant tanks that make up the bulk of its body. In these early stages of prototype development, those tanks serve one main purpose: reserve a small portion of pressurized propellant for Starship landing burns.

While Starship’s main tanks still need to be pressurized at all times to ensure the rocket’s structural integrity, smaller header tanks make it much easier to safely feed Raptor engines fuel during even the most chaotic of aerial maneuvers. For rocket engines, even the slightest introduction of pressurization gas or voids into the combustion process can lead to immediate destruction — a bit like how a tiny air bubble can be almost instantly fatal for humans. Starship header tanks thus ensure that only a fraction of the overall tank volume is in play during the ship’s most critical maneuvers.

The late Starship SN1’s liquid oxygen header tank is pictured here in January 2020. (Elon Musk)
Similar but different, Starship SN4’s liquid methane header tank installation is shown before and during installation. (NASASpaceflight – bocachicagal, Elon Musk)

Requiring both a fuel and oxidizer, Starships thus need two header tanks. Currently, Starship’s design places the liquid methane header tank directly inside the main methane tank itself. The liquid oxygen header tank, however, is situated in the very tip of Starship’s nose section, a location chosen to optimize the vehicle’s center of gravity for stability during a radical skydiver-style landing maneuver.

Musk’s April 5th photo and caption revealed that SpaceX began installing Starship SN4’s methane header tank just an hour or two after it had flipped the ship’s partially-completed liquid methane tank dome. Thanks to SpaceX’s more efficient use of a common dome design in their Falcon and Starship rockets, that dome also serves as the upper dome of the ship’s larger liquid oxygen tank. After the methane header tank is installed, a funnel-like sump will be the last addition needed to finish the section.

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Workers use a rotating jig to flip Starship SN4’s common liquid oxygen and methane tank dome on April 5th. (NASASpaceflight – bocachicagal)

With the majority of Starship SN4 already in work around SpaceX’s Boca Chica, Texas rocket factory, the ship could be just a week or less away from kicking off the stacking phase of assembly. Stay tuned!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla dispels reports of ‘sales suspension’ in California

“This was a “consumer protection” order about the use of the term “Autopilot” in a case where not one single customer came forward to say there’s a problem.

Sales in California will continue uninterrupted.”

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Credit: Tesla

Tesla has dispelled reports that it is facing a thirty-day sales suspension in California after the state’s Department of Motor Vehicles (DMV) issued a penalty to the company after a judge ruled it “misled consumers about its driver-assistance technology.”

On Tuesday, Bloomberg reported that the California DMV was planning to adopt the penalty but decided to put it on ice for ninety days, giving Tesla an opportunity to “come into compliance.”

Tesla enters interesting situation with Full Self-Driving in California

Tesla responded to the report on Tuesday evening, after it came out, stating that this was a “consumer protection” order that was brought up over its use of the term “Autopilot.”

The company said “not one single customer came forward to say there’s a problem,” yet a judge and the DMV determined it was, so they want to apply the penalty if Tesla doesn’t oblige.

However, Tesla said that its sales operations in California “will continue uninterrupted.”

It confirmed this in an X post on Tuesday night:

The report and the decision by the DMV and Judge involved sparked outrage from the Tesla community, who stated that it should do its best to get out of California.

One X post said California “didn’t deserve” what Tesla had done for it in terms of employment, engineering, and innovation.

Tesla has used Autopilot and Full Self-Driving for years, but it did add the term “(Supervised)” to the end of the FSD suite earlier this year, potentially aiming to protect itself from instances like this one.

This is the first primary dispute over the terminology of Full Self-Driving, but it has undergone some scrutiny at the federal level, as some government officials have claimed the suite has “deceptive” naming. Previous Transportation Secretary Pete Buttigieg was vocally critical of the use of the name “Full Self-Driving,” as well as “Autopilot.”

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New EV tax credit rule could impact many EV buyers

We confirmed with a Tesla Sales Advisor that any current orders that have the $7,500 tax credit applied to them must be completed by December 31, meaning delivery must take place by that date. However, it is unclear at this point whether someone could still claim the credit when filing their tax returns for 2025 as long as the order reflects an order date before September 30.

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tesla showroom
Credit: Tesla

Tesla owners could be impacted by a new EV tax credit rule, which seems to be a new hoop to jump through for those who benefited from the “extension,” which allowed orderers to take delivery after the loss of the $7,500 discount.

After the Trump Administration initiated the phase-out of the $7,500 EV tax credit, many were happy to see the rules had been changed slightly, as deliveries could occur after the September 30 cutoff as long as orders were placed before the end of that month.

However, there appears to be a new threshold that EV buyers will have to go through, and it will impact their ability to get the credit, at least at the Point of Sale, for now.

Delivery must be completed by the end of the year, and buyers must take possession of the car by December 31, 2025, or they will lose the tax credit. The U.S. government will be closing the tax credit portal, which allows people to claim the credit at the Point of Sale.

We confirmed with a Tesla Sales Advisor that any current orders that have the $7,500 tax credit applied to them must be completed by December 31, meaning delivery must take place by that date.

However, it is unclear at this point whether someone could still claim the credit when filing their tax returns for 2025 as long as the order reflects an order date before September 30.

If not, the order can still go through, but the buyer will not be able to claim the tax credit, meaning they will pay full price for the vehicle.

This puts some buyers in a strange limbo, especially if they placed an order for the Model Y Performance. Some deliveries have already taken place, and some are scheduled before the end of the month, but many others are not expecting deliveries until January.

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Elon Musk takes latest barb at Bill Gates over Tesla short position

Bill Gates placed a massive short bet against Tesla of ~1% of our total shares, which might have cost him over $10B by now

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Elon Musk took his latest barb at former Microsoft CEO Bill Gates over his short position against the company, which the two have had some tensions over for a number of years.

Gates admitted to Musk several years ago through a text message that he still held a short position against his sustainable car and energy company. Ironically, Gates had contacted Musk to explore philanthropic opportunities.

Elon Musk explains Bill Gates beef: He ‘placed a massive bet on Tesla dying’

Musk said he could not take the request seriously, especially as Gates was hoping to make money on the downfall of the one company taking EVs seriously.

The Tesla frontman has continued to take shots at Gates over the years from time to time, but the latest comment came as Musk’s net worth swelled to over $600 billion. He became the first person ever to reach that threshold earlier this week, when Tesla shares increased due to Robotaxi testing without any occupants.

Musk refreshed everyone’s memory with the recent post, stating that if Gates still has his short position against Tesla, he would have lost over $10 billion by now:

Just a month ago, in mid-November, Musk issued his final warning to Gates over the short position, speculating whether the former Microsoft frontman had still held the bet against Tesla.

“If Gates hasn’t fully closed out the crazy short position he has held against Tesla for ~8 years, he had better do so soon,” Musk said. This came in response to The Gates Foundation dumping 65 percent of its Microsoft position.

Tesla CEO Elon Musk sends final warning to Bill Gates over short position

Musk’s involvement in the U.S. government also drew criticism from Gates, as he said that the reductions proposed by DOGE against U.S.A.I.D. were “stunning” and could cause “millions of additional deaths of kids.”

“Gates is a huge liar,” Musk responded.

It is not known whether Gates still holds his Tesla short position.

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