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SpaceX's next Starship rapidly coming together as Elon Musk shares latest progress

SpaceX CEO Elon Musk has offered the first official glimpse of a rarely-seen part of Starship production. (NASASpaceflight/bocachicagal, Elon Musk)

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SpaceX CEO Elon Musk has shown off a rarely-seen phase of Starship construction, further confirming that the next full-scale rocket ship is rapidly coming together after operator error destroyed its predecessor on April 3rd.

Around 5 am local time (10:00 UTC) on April 5th, Musk shared a photo of a smaller secondary tank’s installation inside Starship SN4’s full-size liquid methane tank. The photo is the first time SpaceX or its CEO has offered a glimpse inside this lesser-known part of Starship production and assembly and simultaneously offers insight into a design that’s been a mystery for months. Over the last few weeks, local residents-turned-unofficial-SpaceX-photographers have captured several photos of an internal Starship header tank design far removed from the nosecone tank Musk has previously discussed.

Those header tanks are a necessity to enable Starship’s ability to quickly, reliably, and safely reignite its Raptor engines for recovery and landing-related burns. For a ship like Starship SN4, those header tanks are a sign that SpaceX may want to use the ship to perform Starship’s most crucial test short of orbit — a ~20 km (12.5 mi) flight test meant to demonstrate a skydiver-style landing maneuver. While that skydiver landing test remains several consecutive milestones distant, Musk’s April 5th photo confirms that Starship SN4 is making significant progress towards final assembly.

SpaceX has begun final work on one of Starship SN4’s three tank domes. Several more sections are also in the late stages of assembly. (NASASpaceflight – bocachicagal, 04/05/2020)

Known as header tanks, SpaceX’s large Starship launch vehicle upper stage and orbital spacecraft requires smaller, secondary tanks aside from the main liquid oxygen and methane propellant tanks that make up the bulk of its body. In these early stages of prototype development, those tanks serve one main purpose: reserve a small portion of pressurized propellant for Starship landing burns.

While Starship’s main tanks still need to be pressurized at all times to ensure the rocket’s structural integrity, smaller header tanks make it much easier to safely feed Raptor engines fuel during even the most chaotic of aerial maneuvers. For rocket engines, even the slightest introduction of pressurization gas or voids into the combustion process can lead to immediate destruction — a bit like how a tiny air bubble can be almost instantly fatal for humans. Starship header tanks thus ensure that only a fraction of the overall tank volume is in play during the ship’s most critical maneuvers.

The late Starship SN1’s liquid oxygen header tank is pictured here in January 2020. (Elon Musk)
Similar but different, Starship SN4’s liquid methane header tank installation is shown before and during installation. (NASASpaceflight – bocachicagal, Elon Musk)

Requiring both a fuel and oxidizer, Starships thus need two header tanks. Currently, Starship’s design places the liquid methane header tank directly inside the main methane tank itself. The liquid oxygen header tank, however, is situated in the very tip of Starship’s nose section, a location chosen to optimize the vehicle’s center of gravity for stability during a radical skydiver-style landing maneuver.

Musk’s April 5th photo and caption revealed that SpaceX began installing Starship SN4’s methane header tank just an hour or two after it had flipped the ship’s partially-completed liquid methane tank dome. Thanks to SpaceX’s more efficient use of a common dome design in their Falcon and Starship rockets, that dome also serves as the upper dome of the ship’s larger liquid oxygen tank. After the methane header tank is installed, a funnel-like sump will be the last addition needed to finish the section.

Workers use a rotating jig to flip Starship SN4’s common liquid oxygen and methane tank dome on April 5th. (NASASpaceflight – bocachicagal)

With the majority of Starship SN4 already in work around SpaceX’s Boca Chica, Texas rocket factory, the ship could be just a week or less away from kicking off the stacking phase of assembly. Stay tuned!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla’s surprise Roadster video hints the 2017 design is gone

Tesla ended its Semi event with a Roadster teaser revealing a new front light bar.

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Tesla Battery Day event (Credit: Ryan McCaffrey/Twitter)

Tesla closed out its Semi event in Nevada on Thursday night with a nod to its own history, dropping a short Roadster teaser that suggests the production car will look noticeably different from the prototype first shown in 2017.

“We can’t have a Semi event without the Roadster,” Tesla engineering executive Lars Moravy told the crowd before the clip played. The line was a deliberate callback. Tesla first revealed the next generation Roadster in November 2017 by driving it out of the back of a Semi trailer at the truck’s original unveiling in Hawthorne, California.

The new video opens on trailer doors swinging apart in the dark. A thin white light bar glows across what appears to be the nose of the car, Tesla and SpaceX logos flash over the frame, and the Roadster name appears before the clip ends on “See you next week.” Tesla posted the nine second clip on X after the livestream wrapped.

The light bar is the most concrete design detail so far. The 2017 prototype used two separate curved headlamp pods, while a connected front light strip would bring the Roadster in line with the Cybertruck, Cybercab, Semi, and refreshed Model Y. Sawyer Merritt was among the first to point out what looked like part of a SpaceX logo in the video, something Tesla has not addressed.

That logo fits the buildup around the optional SpaceX Package, which Elon Musk has long said would use cold gas thrusters to improve acceleration and possibly allow the car to briefly leave the ground. Tesla’s “Go for launch” post on September 12 set the October 1 date, and invitations sent to reservation holders place the event in Waco, Texas, at 8:30 p.m. Eastern. Waco sits roughly 20 minutes from SpaceX’s McGregor rocket test site, where the FAA has put a temporary flight restriction in place from September 18 through October 2, covering a 1.5 nautical mile radius from the surface up to 10,000 feet.

Tesla is also taking money ahead of the reveal. The company reopened Roadster reservations earlier this week with a $5,000 refundable card payment, followed by a $45,000 wire transfer due within 10 days. That puts buyers at $50,000 committed before Tesla has published a price.

The original pitch set a high bar: 0 to 60 mph in 1.9 seconds before any upgrades, 620 miles of range, a top speed above 250 mph, and production in 2020. That timeline has slipped repeatedly, and Tesla has since pointed to production at Gigafactory Texas no earlier than 2027. The company has said next Thursday’s event will include pricing, specifications, and production targets, the three details original reservation holders have been waiting on for nearly nine years.

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Tesla Full Self-Driving release in the EU gets delayed

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Credit: Grok Imagine

Tesla Full Self-Driving’s release in Europe is set to be delayed by at least a few months.

The European Union will not vote on Tesla’s Full Self-Driving (Supervised) on October 6. The draft agenda for the 119th meeting of the Technical Committee on Motor Vehicles lists only a 25-minute “continuation of discussions” on the Netherlands’ Article 39 request, not a decision. The next scheduled TCMV session is in December, which is now the earliest date a bloc-wide vote could occur.

Tesla Europe had pointed to October 6 as a possible EU-wide vote after the Dutch vehicle authority RDW granted the first European type approval on April 10.

That approval, under UN Regulation 171 plus an Article 39 exemption in EU Regulation 2018/858, is the legal file other member states have been recognizing one by one. The same committee has already discussed the request twice without voting.

Elon Musk’s reply to the delay was a single word: “Sigh.”

Seven EU countries have now cleared FSD Supervised on their own roads: the Netherlands, Lithuania, Estonia, Denmark, Belgium, Slovenia, and Czechia. Those seven states represent about 53 million people, or roughly 12 percent of the EU population. An EU-wide authorization still needs a qualified majority: at least 15 of 27 member states representing 65 percent of the bloc’s population, about 292 million people.

Germany, France, Italy, and Spain remain the decisive markets. France has already rejected the current system; several other governments have flagged speed-limit compliance as the main sticking point.

The safety case Tesla is putting in front of those governments is now public. On September 1, Tesla Europe said FSD Supervised was in use by more than 70,000 customers, covering over 1 million kilometers a day, and was 4.1 times less likely to be involved in a crash than manual driving across 100 million kilometers on EU public roads.

An earlier mid-year cut of the same fleet data, covering 65 million kilometers in five approved countries, put the collision advantage at 5.2 times, with zero highway collisions over 41.9 million kilometers. Tesla also reported far fewer automatic emergency braking events, harsh accelerations, and hard swerves than in comparable manual Tesla driving. Those figures are company-reported, not independently audited.

Tesla Full Self-Driving is taking over Europe: fourth country gets FSD approval

The public-health backdrop is harder to dispute. European countries recorded about 19,400 road deaths in 2025, or roughly 53 a day, most of them attributed to human error. FSD Supervised is not unsupervised autonomy; the driver remains legally responsible. But the software is already legal and in daily use across seven member states.

Until TCMV votes, the rest of the EU remains a patchwork: available in Prague and Amsterdam, locked behind review in Paris and Berlin. December is now the next chance to close that gap.

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SpaceX readies Starship Flight 14 for a historic journey into uncharted territory

SpaceX finished Starship’s Flight 14 rehearsal, clearing the way for its first orbital flight Monday.

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Sunrise at Starbase. Starship is stacked for opportunistic full-stack testing ahead of Flight 14 via SpaceX
Sunrise at Starbase. Starship is stacked for opportunistic full-stack testing ahead of Flight 14 via SpaceX

SpaceX has cleared one of the last hurdles before Starship’s first trip to orbit. The company posted on X Thursday afternoon that its launch rehearsal for Flight 14 was complete, keeping the mission on track for Monday, September 28. The launch window opens at 7:15 a.m. CT at Starbase, Texas, and runs for 75 minutes.

A wet dress rehearsal is essentially launch day without the launch. Crews fill Booster 21 and Ship 41 with thousands of tons of extremely cold propellant, run the countdown nearly to ignition, then drain everything back out. It lets engineers catch leaks or equipment problems before anything leaves the pad. SpaceX still needs a launch license from the FAA before the stack, which stands 407 feet tall, can fly.

Flight 14 matters because of where it is going. All 13 previous Starship flights followed a suborbital path, which works like throwing a ball extremely high and far: the vehicle reaches space, but it is always on a course that brings it back down within about an hour. This time, Ship 41 will perform a short engine firing called an orbital insertion burn roughly 25 minutes after liftoff, giving it enough speed to keep falling around Earth instead of back into it. SpaceX plans about six laps at an altitude near 275 kilometers (171 miles) over nearly 10 hours, as Teslarati detailed when the mission was first announced.


Getting into orbit also means Starship has to prove it can get back out. The ship must relight a single Raptor engine in space to slow down for reentry. SpaceX says it will only attempt the orbital insertion burn after flight controllers confirm the hardware needed for that return burn has enough backup, and its flight plan includes health checks that could shorten the mission to two or five orbits.

Flight 14 is also the first to put working satellites into service. Flight 13 carried 20 Starlink V3 satellites in July, but they came back down with the ship because that mission never reached orbit. This time, 26 V3 satellites are meant to stay up and join the constellation within a few weeks. Together they add about 26 terabits per second of network capacity, which SpaceX says is roughly 10 times what a single Falcon 9 launch of older V2 Mini satellites adds. Three of them carry cameras that will photograph Starship’s heat shield in orbit to check for tile damage before reentry.

The hardware has changed too. Ship 41 flies with extra fasteners on tiles in the most vulnerable areas, fixes for gaps where superheated plasma slipped behind tiles, and curved tiles designed to reduce heating between them. Two tiles recovered from Ship 40 will fly again, the first reuse of any part of a Starship heat shield. Booster 21 carries better engine filtering and new relight software after ice clogged three center engines on the previous booster, leaving only eight of 13 engines to restart for its landing burn.

Ship 41 is targeting a splashdown in the Pacific Ocean west of Chile, a new recovery zone after several Indian Ocean landings, while Booster 21 aims for the Gulf. Neither will be caught by the tower on this flight. Elon Musk said in August that a ship catch was likely “in a few months.”

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