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SpaceX’s Starship rocket just took a big leap towards orbit with latest test success
A full-scale Starship rocket has passed a critical test for the first time ever, strongly suggesting that the next-generation launch vehicle could be much closer to orbital readiness than most would imagine.
To be clear, a huge amount of work remains before Starship can be deemed anywhere close to its first orbital flight tests, not the least of which is the fabrication and assembly of the first massive Super Heavy booster(s). However, after Starship SN4’s latest successful May 9th test, it’s hard to see any apparent showstoppers that can’t be handled with a combination of fairly routine testing and iterative progress, as well as time and money. There is certainly room for improvement throughout the program but SpaceX has effectively demonstrated that the biggest practical concerns about its approach to Starship are moot.
Captured live on May 9th and 10th by local resident and photographer Mary (bocachicagal) with the help of NASASpaceflight.com, SpaceX worked for about two days to reconfigure its fourth full-scale Starship prototype after two successful Raptor engine static fires and prepare it for a different kind of test. That work mainly involved removing said Raptor and replacing it with a hydraulic ram stand used to simulate the thrust of 1-3 engines without actually needing to perform a static fire test, further allowing SpaceX to simulate much longer engine operations than its spartan test pad could survive. Around 9pm CDT on May 9th (02:00 UTC, May 10), Starship SN4’s latest trial began.
Known as a cryogenic pressure and load test, it differed from a prior “cryo proof test” completed on April 26th, in which Starship was fully loaded with liquid nitrogen (more than twice as cold as dry ice), pressurized to a bit less than 5 bar (~70 psi), and stressed with hydraulic rams. About a week later, after installing a Raptor engine on a full-scale Starship prototype for the first time ever, Starship SN4 fired up said engine on May 5th – another historic first for the next-generation launch vehicle. 30 hours later, SpaceX performed another wet dress rehearsal (WDR) with liquid methane and oxygen and fired up Starship’s Raptor engine again.
After about 48 hours of reconfiguration, SpaceX moved on to a much more serious cryogenic test. As noted by CEO Elon Musk, the 4.9 bar the rocket previously reached was accepted as enough to perform a Raptor static fire test and possibly enough for a low-stress, low-altitude flight test to ~150m (500 ft). For orbital flight, however, Starship needs to withstand a minimum of 6 bar (~90 psi), while 8.5 bar (125 psi) is preferable to give the rocket the 1.4x safety factor optimal for human spaceflight.
This time, SpaceX – having successfully gathered data from two static fire tests and several wet dress rehearsals – was ready to risk Starship SN4 and pressurized it all the way to 7.5 bar (~110 psi). While ~12% shy of minimum human spaceflight standards, Starship SN4 successfully reached and maintained 7.5 bar while the ship stressed with hydraulic rams to simulate the thrust of three Raptor engines, all of which it survived fully intact. What 7.5 bar does offer, however, is a 1.25x safety factor – on the higher end of aerospace industry standards for uncrewed orbital spaceflight (i.e. cargo/satellite launches).
Ready for orbit?
Technically, this means that – pending much additional testing and verification with different serial prototypes and (likely) higher pressures – Starship’s stainless steel structure is effectively qualified for uncrewed orbital launches. Of course, reality is much more complex. To actually perform and survive orbital flights, SpaceX will first need to build and similarly qualify the first Super Heavy boosters and ensure that those unprecedentedly large rockets can survive and sustain ~20-30 Raptor engines firing simultaneously.
Aside from Super Heavy, it’s unknown if SpaceX has begun testing Raptor engines at the durations they will need to burn to booster Starships into orbit (TBD; likely 5-10 minutes of continuous operation). Along those lines, SpaceX also needs to build, test, and qualify Raptor’s vacuum-optimized sibling to complement the sea level version’s smaller, less-efficient nozzle. Still, Musk has already revealed that RaptorVac could be a matter of weeks from its first static fire and rocket engine development – while incredibly challenging – is more of a known quantity for SpaceX.
Perhaps the most important unknown is whether SpaceX’s recent May 2020 WDRs and static fires have used autogenous pressurization, a more efficient method of pressurizing rockets by using hot gas generated by their own engines. It’s extremely likely that SpaceX has been autogenously pressurizing Starship SN4 for its recent tests, but if that weren’t the case, it would be a big source of schedule uncertainty without significant redesign work.
Ultimately, SpaceX appears to have proven that orbital-class rockets can be built cheaply out of commodified steel in extraordinarily spartan production facilities. Many, many challenges remain but the biggest uncertainty and hurdle facing SpaceX’s Starship program and ambitions is well on its way to being fully put to rest.
Elon Musk
Tesla eyes supply partners for Optimus mass production
Tesla certified three Chinese suppliers for Optimus mass production, signaling its robot timeline is accelerating.
Tesla’s robotics team traveled to Ningbo, in China’s Zhejiang province, on September 16 and spent the following day auditing component suppliers for Optimus, according to a Bloomberg report cited by RobotAIGeek. The visit moved three manufacturers from provisional status to certified mass production partners: Tuopu Group, which handles actuators and chassis components, Ningbo Joyson Electronic, a sensor supplier, and Zhejiang Sanhua Intelligent Controls, which builds thermal management systems. All three already supply parts to Tesla’s electric vehicles, and the audit reportedly came with fresh orders that supply chain reports put at an initial batch of roughly 5,000 units.
Tuopu, Joyson, and Sanhua built their manufacturing base serving the automotive industry, where tolerances and volume requirements are already close to what a mass produced humanoid robot demands. Sanhua in particular has history here. Teslarati reported last October that the company had received a roughly $685 million order for linear actuators tied to Optimus, a volume industry watchers estimated could cover around 180,000 robots once production ramped.
Supply chain reports tied to this week’s audit put Tesla’s near term production goal at about 1,000 Optimus units a week by late September, rising to 2,000 to 2,500 units a week by the end of the year. That pace would put real weight behind the timeline Tesla has been building toward since May, when it wound down Model S and Model X production at Fremont to convert that floor space into a dedicated Optimus line targeting one million units annually. JPMorgan analysts who toured the factory in August confirmed the conversion took roughly four months, a pace Musk has called unprecedented for a facility that size.
New drone video shows Tesla’s Optimus Factory reaching a turning point
Fremont is only the first phase. A second, larger Optimus plant is rising at Gigafactory Texas, where drone footage shared by Joe Tegtmeyer last week showed the structural steel nearing completion on the north end of the building. Tesla has said that facility is meant to eventually support production of up to 10 million units a year, though volume output there is not expected before 2027.
Commercial sales of Optimus are still targeted for the second half of 2027, but production is expected to start well before then. JPMorgan analyst Rajat Gupta has said Tesla’s “Optimus Academy” program, which uses early units to collect real world training data inside Tesla’s own facilities, is expected to be running later this year. Bloomberg Intelligence analyst Ian Ma described the Ningbo audits as “a positive commercialization signal for China’s humanoid supply chain,” noting that sentiment could improve further if the visit leads to confirmed supplier nominations and larger orders. The Solactive China Humanoid Robotics Index rose about 1.4% on the news, though it remains down roughly 30% for the year.
Elon Musk
Elon Musk’s next Uranium in Uranus merch is Boring Company’s weirdest tease yet
Elon Musk teased a glowing new Boring Company merch idea, complete with a Geiger counter.
Elon Musk teased the next piece of Boring Company merchandise on X Saturday, and it is exactly as unserious as fans of the company’s product history have come to expect. “The next @boringcompany merch will put Uranium in Uranus,” Musk wrote in a thread posted early Saturday morning. He followed up by explaining that the item would glow in the dark, “because otherwise how could you find it,” and that a Geiger counter would be sold separately as “an optional strap-on.”
Musk closed the thread with a line that doubles as a mission statement for the tunneling company’s merchandise arm: “It’s not easy coming up with something that is both outrageously unsellable and yet extremely popular.”
The Boring Company has built a small but consistent side business out of novelty items that start as jokes and end up selling out. The company’s Not-a-Flamethrower raised roughly $10 million in a few days back in 2018, moving all 20,000 units it produced. Its Burnt Hair perfume, priced around $100 a bottle, sold out fast enough that scalpers were flipping units on eBay for ten times the retail price. Boring Bricks, made from tunneling spoil, followed the same playbook of teasing a product on X months before it became real.
Musk has not said what the actual item will be, only that it involves uranium and glows in the dark. Given the pattern, that vagueness is probably intentional. Past merch announcements have started as one-line jokes and taken weeks or months to turn into an actual product listing on the company’s site, and there is no guarantee this one follows through at all.
The timing lines up with a period of real momentum for the Boring Company outside of the joke merchandise. The company said last week it plans to double the number of operational stations on its Vegas Loop by the end of the year, a target tied to a hiring push for drivers and operations managers. Prufrock-5, one of the company’s tunnel boring machines, also just wrapped a test tunnel in Bastrop, Texas, and is expected to relaunch on its next assignment in November.
Whether the uranium joke turns into an actual product remains to be seen. Musk’s post did not include a price, a shipping date, or even a name for the item, which has historically meant a Boring Company website page goes up quietly, password protected, sometime before an announcement.
News
NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded
NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.
NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.
SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.
We’re excited for Falcon 9 and Dragon to launch @NASA’s Crew-15, 16, and 17 missions to the @Space_Station from Florida https://t.co/Qm16vVK9F3 pic.twitter.com/drg3s7GtuM
— SpaceX (@SpaceX) September 18, 2026
The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.
Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.
Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.
Tesla eyes supply partners for Optimus mass production
Elon Musk’s next Uranium in Uranus merch is Boring Company’s weirdest tease yet
