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SpaceX’s Starship rocket just took a big leap towards orbit with latest test success

Starship has passed the most significant milestone in the history of the ambitious launch vehicle. (NASASpaceflight - bocachicagal)

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A full-scale Starship rocket has passed a critical test for the first time ever, strongly suggesting that the next-generation launch vehicle could be much closer to orbital readiness than most would imagine.

To be clear, a huge amount of work remains before Starship can be deemed anywhere close to its first orbital flight tests, not the least of which is the fabrication and assembly of the first massive Super Heavy booster(s). However, after Starship SN4’s latest successful May 9th test, it’s hard to see any apparent showstoppers that can’t be handled with a combination of fairly routine testing and iterative progress, as well as time and money. There is certainly room for improvement throughout the program but SpaceX has effectively demonstrated that the biggest practical concerns about its approach to Starship are moot.

Captured live on May 9th and 10th by local resident and photographer Mary (bocachicagal) with the help of NASASpaceflight.com, SpaceX worked for about two days to reconfigure its fourth full-scale Starship prototype after two successful Raptor engine static fires and prepare it for a different kind of test. That work mainly involved removing said Raptor and replacing it with a hydraulic ram stand used to simulate the thrust of 1-3 engines without actually needing to perform a static fire test, further allowing SpaceX to simulate much longer engine operations than its spartan test pad could survive. Around 9pm CDT on May 9th (02:00 UTC, May 10), Starship SN4’s latest trial began.

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Known as a cryogenic pressure and load test, it differed from a prior “cryo proof test” completed on April 26th, in which Starship was fully loaded with liquid nitrogen (more than twice as cold as dry ice), pressurized to a bit less than 5 bar (~70 psi), and stressed with hydraulic rams. About a week later, after installing a Raptor engine on a full-scale Starship prototype for the first time ever, Starship SN4 fired up said engine on May 5th – another historic first for the next-generation launch vehicle. 30 hours later, SpaceX performed another wet dress rehearsal (WDR) with liquid methane and oxygen and fired up Starship’s Raptor engine again.

After about 48 hours of reconfiguration, SpaceX moved on to a much more serious cryogenic test. As noted by CEO Elon Musk, the 4.9 bar the rocket previously reached was accepted as enough to perform a Raptor static fire test and possibly enough for a low-stress, low-altitude flight test to ~150m (500 ft). For orbital flight, however, Starship needs to withstand a minimum of 6 bar (~90 psi), while 8.5 bar (125 psi) is preferable to give the rocket the 1.4x safety factor optimal for human spaceflight.

This time, SpaceX – having successfully gathered data from two static fire tests and several wet dress rehearsals – was ready to risk Starship SN4 and pressurized it all the way to 7.5 bar (~110 psi). While ~12% shy of minimum human spaceflight standards, Starship SN4 successfully reached and maintained 7.5 bar while the ship stressed with hydraulic rams to simulate the thrust of three Raptor engines, all of which it survived fully intact. What 7.5 bar does offer, however, is a 1.25x safety factor – on the higher end of aerospace industry standards for uncrewed orbital spaceflight (i.e. cargo/satellite launches).

If Starship can reliably sustain tank pressures of 7.5 bar, the ship’s structure is effectively ready for orbital flight. (SpaceX)

Ready for orbit?

Technically, this means that – pending much additional testing and verification with different serial prototypes and (likely) higher pressures – Starship’s stainless steel structure is effectively qualified for uncrewed orbital launches. Of course, reality is much more complex. To actually perform and survive orbital flights, SpaceX will first need to build and similarly qualify the first Super Heavy boosters and ensure that those unprecedentedly large rockets can survive and sustain ~20-30 Raptor engines firing simultaneously.

Super Heavy’s Raptor count has been reduce to 31 engines but that quantity will still give it the most of any rocket booster in history. (SpaceX)

Aside from Super Heavy, it’s unknown if SpaceX has begun testing Raptor engines at the durations they will need to burn to booster Starships into orbit (TBD; likely 5-10 minutes of continuous operation). Along those lines, SpaceX also needs to build, test, and qualify Raptor’s vacuum-optimized sibling to complement the sea level version’s smaller, less-efficient nozzle. Still, Musk has already revealed that RaptorVac could be a matter of weeks from its first static fire and rocket engine development – while incredibly challenging – is more of a known quantity for SpaceX.

Perhaps the most important unknown is whether SpaceX’s recent May 2020 WDRs and static fires have used autogenous pressurization, a more efficient method of pressurizing rockets by using hot gas generated by their own engines. It’s extremely likely that SpaceX has been autogenously pressurizing Starship SN4 for its recent tests, but if that weren’t the case, it would be a big source of schedule uncertainty without significant redesign work.

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Ultimately, SpaceX appears to have proven that orbital-class rockets can be built cheaply out of commodified steel in extraordinarily spartan production facilities. Many, many challenges remain but the biggest uncertainty and hurdle facing SpaceX’s Starship program and ambitions is well on its way to being fully put to rest.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Samsung nears Tesla AI chip ramp with early approval at TX factory

This marks a key step towards the tech giant’s production of Tesla’s next-generation AI5 chips in the United States.

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Image used with permission for Teslarati. (Credit: Tom Cross)

Samsung has received temporary approval to begin limited operations at its semiconductor plant in Taylor, Texas.

This marks a key step towards the tech giant’s production of Tesla’s next-generation AI5 chips in the United States.

Samsung clears early operations hurdle

As noted in a report from Korea JoongAng Daily, Samsung Electronics has secured temporary certificates of occupancy (TCOs) for a portion of its semiconductor facility in Taylor. This should allow the facility to start operations ahead of full completion later this year.

City officials confirmed that approximately 88,000 square feet of Samsung’s Fab 1 building has received temporary approval, with additional areas expected to follow. The overall timeline for permitting the remaining sections has not yet been finalized.

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Samsung’s Taylor facility is expected to manufacture Tesla’s AI5 chips once mass production begins in the second half of the year. The facility is also expected to produce Tesla’s upcoming AI6 chips. 

Tesla CEO Elon Musk recently stated that the design for AI5 is nearly complete, and the development of AI6 is already underway. Musk has previously outlined an aggressive roadmap targeting nine-month design cycles for successive generations of its AI chips.

Samsung’s U.S. expansion

Construction at the Taylor site remains on schedule. Reports indicate Samsung plans to begin testing extreme ultraviolet (EUV) lithography equipment next month, a critical step for producing advanced 2-nanometer semiconductors.

Samsung is expected to complete 6 million square feet of floor space at the site by the end of this year, with an additional 1 million square feet planned by 2028. The full campus spans more than 1,200 acres.

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Beyond Tesla, Samsung Foundry is also pursuing additional U.S. customers as demand for AI and high-performance computing chips accelerates. Company executives have stated that Samsung is looking to achieve more than 130% growth in 2-nanometer chip orders this year.

One of Samsung’s biggest rivals, TSMC, is also looking to expand its footprint in the United States, with reports suggesting that the company is considering expanding its Arizona facility to as many as 11 total plants. TSMC is also expected to produce Tesla’s AI5 chips. 

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Anti-Tesla union leader ditches X, urges use of Threads instead

Tesla Sweden and IF Metall have been engaged in a bitter dispute for over two years now. 

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UK Government, CC BY 2.0 , via Wikimedia Commons

Marie Nilsson, chair of Sweden’s IF Metall union and a prominent critic of Tesla, has left X and is urging audiences to follow the union on Meta’s Threads instead.

Tesla Sweden and IF Metall have been engaged in a bitter dispute for over two years now. 

Anti-Tesla union leader exits X

In a comment to Dagens Arbete (DA), Nilsson noted that her exit from X is not formally tied to IF Metall’s long-running labor dispute with Tesla Sweden. Still, she stated that her departure is affected by changes to the platform under Elon Musk’s leadership.

“We have stayed because many journalists pick up news there. But as more and more people have left X, we have felt that the standard has now been reached on that platform,” she said. 

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Jesper Pettersson, press officer at IF Metall, highlighted that the union’s departure from X is only indirectly linked to Tesla Sweden and Elon Musk. “Indirectly it does, since there is a lot of evidence that his ownership has caused the change in the platform to be so significant. 

“We have nevertheless assessed that the platform had value for reaching journalists, politicians and other opinion leaders. But it is a microscopic proportion of the public and our members who are there, and now that value has decreased,” Petterson added.

IF Metall sees Threads as an X alternative

After leaving X, IF Metall has begun using Threads, Meta’s alternative to the social media platform. The union described the move as experimental, noting that it is still evaluating how effective the platform will be for outreach and visibility.

Pettersson acknowledged that Meta also does not operate under Sweden’s collective bargaining model, but said the union sees little alternative if it wants to remain visible online.

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“In a perfect world, all large international companies would be supporters of the Swedish model when they come here. But unfortunately, the reality is not like that. If we are to be visible at all in this social media world, we have to play by the rules of the game. The alternative would be to become completely invisible, and that would not benefit our members,” he said. 

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Elon Musk confirms SpaceX is not developing a phone

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Photo: Boss Hunting.com.au

Despite many recent rumors and various reports, Elon Musk confirmed today that SpaceX is not developing a phone based on Starlink, not once, but twice.

Today’s report from Reuters cited people familiar with the matter and stated internal discussions have seen SpaceX executives mulling the idea of building a mobile device that would connect directly to the Starlink satellite constellation.

Musk did state in late January that SpaceX developing a phone was “not out of the question at some point.” However, He also said it would have to be a major difference from current phones, and would be optimized “purely for running max performance/watt neural nets.”

While Musk said it was not out of the question “at some point,” that does not mean it is currently a project SpaceX is working on. The CEO reaffirmed this point twice on X this afternoon.

Musk said, “Reuters lies relentlessly,” in one post. In the next, he explicitly stated, “We are not developing a phone.”

Musk has basically always maintained that SpaceX has too many things going on, denying that a phone would be in the realm of upcoming projects. There are too many things in the works for Musk’s space exploration company, most notably the recent merger with xAI.

SpaceX officially acquires xAI, merging rockets with AI expertise

A Starlink phone would be an excellent idea, especially considering that SpaceX operates 9,500 satellites, serving over 9 million users worldwide. 650 of those satellites are dedicated to the company’s direct-to-device initiative, which provides cellular coverage on a global scale.

Nevertheless, there is the potential that the Starlink phone eventually become a project SpaceX works on. However, it is not currently in the scope of what the company needs to develop, so things are more focused on that as of right now.

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