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SpaceX’s Starship rocket just took a big leap towards orbit with latest test success
A full-scale Starship rocket has passed a critical test for the first time ever, strongly suggesting that the next-generation launch vehicle could be much closer to orbital readiness than most would imagine.
To be clear, a huge amount of work remains before Starship can be deemed anywhere close to its first orbital flight tests, not the least of which is the fabrication and assembly of the first massive Super Heavy booster(s). However, after Starship SN4’s latest successful May 9th test, it’s hard to see any apparent showstoppers that can’t be handled with a combination of fairly routine testing and iterative progress, as well as time and money. There is certainly room for improvement throughout the program but SpaceX has effectively demonstrated that the biggest practical concerns about its approach to Starship are moot.
Captured live on May 9th and 10th by local resident and photographer Mary (bocachicagal) with the help of NASASpaceflight.com, SpaceX worked for about two days to reconfigure its fourth full-scale Starship prototype after two successful Raptor engine static fires and prepare it for a different kind of test. That work mainly involved removing said Raptor and replacing it with a hydraulic ram stand used to simulate the thrust of 1-3 engines without actually needing to perform a static fire test, further allowing SpaceX to simulate much longer engine operations than its spartan test pad could survive. Around 9pm CDT on May 9th (02:00 UTC, May 10), Starship SN4’s latest trial began.
Known as a cryogenic pressure and load test, it differed from a prior “cryo proof test” completed on April 26th, in which Starship was fully loaded with liquid nitrogen (more than twice as cold as dry ice), pressurized to a bit less than 5 bar (~70 psi), and stressed with hydraulic rams. About a week later, after installing a Raptor engine on a full-scale Starship prototype for the first time ever, Starship SN4 fired up said engine on May 5th – another historic first for the next-generation launch vehicle. 30 hours later, SpaceX performed another wet dress rehearsal (WDR) with liquid methane and oxygen and fired up Starship’s Raptor engine again.
After about 48 hours of reconfiguration, SpaceX moved on to a much more serious cryogenic test. As noted by CEO Elon Musk, the 4.9 bar the rocket previously reached was accepted as enough to perform a Raptor static fire test and possibly enough for a low-stress, low-altitude flight test to ~150m (500 ft). For orbital flight, however, Starship needs to withstand a minimum of 6 bar (~90 psi), while 8.5 bar (125 psi) is preferable to give the rocket the 1.4x safety factor optimal for human spaceflight.
This time, SpaceX – having successfully gathered data from two static fire tests and several wet dress rehearsals – was ready to risk Starship SN4 and pressurized it all the way to 7.5 bar (~110 psi). While ~12% shy of minimum human spaceflight standards, Starship SN4 successfully reached and maintained 7.5 bar while the ship stressed with hydraulic rams to simulate the thrust of three Raptor engines, all of which it survived fully intact. What 7.5 bar does offer, however, is a 1.25x safety factor – on the higher end of aerospace industry standards for uncrewed orbital spaceflight (i.e. cargo/satellite launches).
Ready for orbit?
Technically, this means that – pending much additional testing and verification with different serial prototypes and (likely) higher pressures – Starship’s stainless steel structure is effectively qualified for uncrewed orbital launches. Of course, reality is much more complex. To actually perform and survive orbital flights, SpaceX will first need to build and similarly qualify the first Super Heavy boosters and ensure that those unprecedentedly large rockets can survive and sustain ~20-30 Raptor engines firing simultaneously.
Aside from Super Heavy, it’s unknown if SpaceX has begun testing Raptor engines at the durations they will need to burn to booster Starships into orbit (TBD; likely 5-10 minutes of continuous operation). Along those lines, SpaceX also needs to build, test, and qualify Raptor’s vacuum-optimized sibling to complement the sea level version’s smaller, less-efficient nozzle. Still, Musk has already revealed that RaptorVac could be a matter of weeks from its first static fire and rocket engine development – while incredibly challenging – is more of a known quantity for SpaceX.
Perhaps the most important unknown is whether SpaceX’s recent May 2020 WDRs and static fires have used autogenous pressurization, a more efficient method of pressurizing rockets by using hot gas generated by their own engines. It’s extremely likely that SpaceX has been autogenously pressurizing Starship SN4 for its recent tests, but if that weren’t the case, it would be a big source of schedule uncertainty without significant redesign work.
Ultimately, SpaceX appears to have proven that orbital-class rockets can be built cheaply out of commodified steel in extraordinarily spartan production facilities. Many, many challenges remain but the biggest uncertainty and hurdle facing SpaceX’s Starship program and ambitions is well on its way to being fully put to rest.
The Tesla Semi is entering a new Pilot Program with Paper Transport, LLC (PTI), a Wisconsin-based transportation provider. The company will test the Semi’s Long Range configuration through “dedicated operations within the Chicago market.”
Chicago presents an interesting challenge for the Semi, as it will be a colder-weather climate that will test the Semi’s ability to operate in lower temperatures and in potentially large accumulations of snow. This is something Tesla has been testing with the Semi in Alaska and even in Northern California during the colder months, but Chicago will present a truly tough midwestern winter.
Tesla Semi spotted on journey home after winter performance testing
PTI says it is using the Semi to evaluate its strategy of reducing transportation emissions while maintaining performance, reliability, and cost efficiency. These are major arguments for the Semi being introduced into new fleets.
CEO of PTI Tyler Ellison said:
“PTI has been a leader in sustainable transportation solutions for over 15 years. We take a consultative approach to helping customers identify and implement the right transportation solution for their network. Our partnership with Tesla expands our portfolio alongside renewable natural gas and intermodal, giving customers more ways to reduce Scope 3 emissions without compromising service or economics.”
PTI is far from the first company to adopt the Semi within a fleet, as Tesla entered strategic agreements with PepsiCo. and its subsidiary Frito-Lay for a Pilot Program that extended throughout the California region.
Tesla has let companies like those utilize the Semi to determine whether it would be suitable for their operations. Additionally, Tesla gets valuable information regarding the Semi’s performance, knowing what to improve and what is ideal for companies that will utilize the all-electric truck for regional and nationwide logistics.
PTI plans to utilize the Long Range configuration, which is priced at $290,000 and features a range of approximately 500 miles, a three-motor powertrain, up to 800 kW of drive power, and consumption of just 1.7 kWh per mile.
Tesla Semi pricing revealed after company uncovers trim levels
VP of Maintenance at PTI, Bryan Ellen, added:
“We are excited to partner with Tesla, leveraging their ever-evolving technology. We are bullish in our estimation of the parallels available between our dedicated model and the efficiency of their fully electric Class 8 tractor. We anticipate a growing synergy between our businesses as we work to facilitate this sustainable solution for our customers.”
PTI has logged more than 87 million miles using sources like compressed and renewable gas, but now is looking to take it a step further with fully electric operations.
Tesla revealed on Monday that it is building a new autonomous vehicle at Gigafactory Texas, its plant just outside of the City of Austin. This particular vehicle will be geared toward those who are in need of a wheelchair-accessible car that would require no human driver for operation.
According to a new report from Wired, Tesla’s Senior Policy Advisor, India Herdman, told members of the Washington D.C. City Council on Monday:
“We are in development for a purpose-built, wheelchair-accessible autonomous vehicle. We know that paratransit can be very difficult, and people who are confined to wheelchairs permanently should still be able to move around freely, so that is an active product being built by Tesla in Texas.”
This builds upon what CEO Elon Musk said last year on X, which confirmed the company was working on accessible rides within its Robotaxi platform, which currently is confined to the Model Y.
Absolutely
— Elon Musk (@elonmusk) September 19, 2025
Tesla is also developing the Cybercab, which started employee rides last week. However, this vehicle is not necessarily geared toward wheelchair accessibility.
That leaves a major gap in the autonomous ride-sharing program that Tesla is attempting to build; the company has been pretty clear that it does not want to complicate its manufacturing lines by bringing in a wide array of body styles.
However, it seems necessary to have something larger that could help transport people to appointments when they cannot drive. For wheelchair accessibility, the Robovan, which was unveiled at the “We, Robot” event in October 2024, seems to be the most ideal solution:
Herdman did not indicate whether she was referring to the Robovan or if Tesla is building yet another body style that is geared toward full autonomy but also caters to the handicapped.
Tesla might need to develop something specifically for the handicapped in order to align with the Americans with Disabilities Act, which prevents discrimination against people with disabilities in transportation services. Uber was hit with a lawsuit late last year for “refusing to reasonably modify its policies, practices, or procedures where necessary to avoid discriminating against riders with disabilities.”
Tesla would obviously like to avoid this.
It will be interesting to see what Tesla will do with this project, and whether it will introduce something new to the market or just continue with the Robovan.
Tesla weirdly confirmed that its steering wheel-less and pedal-less Cybercab vehicle is now in the process of giving employees rides, a huge milestone for the vehicle program.
But the entire thing was super strange. On Friday, Tesla released a video stating that there was “Cool news from Giga Texas” and that employees were now taking rides in Cybercabs that have no manual controls. The units seen on public roads are engineering vehicles that have manual controls inside, a necessity as Tesla moved through the testing phase.
However, Tesla removed the video and reposted it shortly after with a more vague title. It seems like the employee rides are still going, but the video was adjusted slightly. The initial upload showed employees doing things like watching movies and adjusting the climate, but these snippets were removed in the second upload.
Cool news from Giga Texas pic.twitter.com/gvbG456Tzw
— Tesla Robotaxi (@robotaxi) July 11, 2026
Both images below were uploaded with the first video, but were removed after Tesla re-uploaded the announcement. These are not available in the second upload
Credit: Tesla
Credit: Tesla
Nevertheless, the announcement from Tesla is that the Cybercab is operating with employees inside who can control the vehicle’s audio, video, climate, and destination settings through their smartphone app.
Tesla has already been testing Cybercab engineering units, but last month, it was able to self-certify for SAE Level 4, which would enable unsupervised self-driving in Texas. The company is moving toward that, and the plans have always been to launch Cybercab rides this year.
The Cybercab is potentially looked at as the next generation of Tesla’s mobility leg. For the past 15 years, the company has been known as somewhat of an automaker, among many other things. However, these passenger vehicles that Tesla has manufactured are now moving into a new realm, as they will eventually drive themselves with no supervision thanks to the Full Self-Driving suite.
The Cybercab is just the next step of that: a true vehicle developed for the sole purpose of ride-hailing. It has no human controls, it has only two seats, and it will get passengers from Point A to Point B with no awkward driver, no need for manual inputs, and with no stress.
Tesla is moving forward with other developments related to the Cybercab project as well. However, the big announcement will come when Tesla finally announces that it is launching Cybercab rides to the general public, something that it plans to launch either late this year or early 2027.
Tesla Semi enters new Pilot Program with interesting challenge
Tesla is building a wheelchair-accessible Robotaxi
