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SpaceX Super Heavy booster returns to launch pad after major repairs
SpaceX has returned its newest Super Heavy to Starbase’s orbital launch site (OLS) after rapidly repairing damage the booster suffered during its first round of testing.
Super Heavy Booster 7 (B7) left the High Bay it was assembled in for the first time on March 31st and rolled a few miles down the road to nearby Starship launch and test facilities on a set of self-propelled mobile transporters (SPMTs). On April 2nd, the roughly 67-meter-tall (~220 ft; 69m w/ Raptors) rocket was installed on top of Starbase’s lone orbital launch mount (OLM), setting the stage for crucial qualification testing.
The start of that process was exceptionally successful. On April 4th, after a smooth launch mount installation, SpaceX quickly filled Booster 7’s propellant tanks with a relatively benign cryogenic fluid (liquid nitrogen, liquid oxygen, or both) to simulate the thermal and mechanical characteristics of real flammable propellant. Despite the fact that the test marked the first time SpaceX had fully filled a Super Heavy prototype’s tanks, Booster 7 sailed through the ‘cryoproof’ without any obvious issue.
On April 8th, SpaceX moved Super Heavy B7 from the orbital launch mount to a structural test stand that had been installed and modified just a few hundred feet away in the weeks prior. This is where Booster 7’s near-perfect start to qualification testing took a bit of a turn. Booster 7 is only the third full-size Super Heavy prototype SpaceX has tested since July 2021. Like Booster 3 and Booster 4 before it, Booster 7 features some major design changes that ultimately make the prototype a pathfinder, necessitating extensive qualification testing.
To name just a few of the changes, Super Heavy B7 is the first booster fitted with a 33-engine puck and the first finished Starship prototype of any kind designed to use new Raptor V2 engines. With all 33 engines installed and operating a full thrust, Booster 7’s entire structure – and its aft thrust section especially – would be subjected to around 40% more thrust and stress than Booster 4, which indirectly completed structural testing with the help of a sacrificial test tank. Beyond differences in thrust and mechanical stress, Booster 7 is also the first Super Heavy to reach the test stand with secondary ‘header’ tanks meant to store landing propellant.
It’s unclear if those header tanks were fully filled and drained during Booster 7’s cryoproof, but they would not be quite as cooperative during a different kind of cryogenic testing on the structural test stand. The stand SpaceX modified specifically for Super Heavy B7 was outfitted with 13 hydraulic rams to simulate the full thrust of the booster’s central Raptor V2 engines – up to almost 3000 tons (~6.6M lbf) compared to Booster 4’s ~1700 tons (~3.7M lbf) with a smaller cluster of nine engines.
Implosion at the Structural Test Stand
After a few false starts and minor tests on the stand, Booster 7 finally managed some significant testing on April 14th. Judging by the rhythmic shattering of ice that built up on Super Heavy’s tanks, the test stand was able to simulate the thrust of Raptors to some degree and subject the booster to major mechanical stress that was felt from tip to tail. Within a few days, Booster 7 was removed from the test stand and returned to the high bay on April 18th. Around April 21st or 22nd, an image was leaked showing extensive damage inside Booster 7, confirming that the Super Heavy’s test campaign had been forced to end prematurely.
Right away, the damage shown in the photo hinted at an operational failure, meaning that mistakes made by the rocket’s operators may have been more to blame than a possible design flaw. The photo shows a short portion of B7’s liquid methane (LCH4) transfer tube that runs through the booster’s new liquid oxygen (LOx) header tank, which itself sits inside Super Heavy’s main LOx tank at the aft end of the rocket – a tube inside a small tank inside a large tank, in other words. Super Heavy’s LCH4 transfer tube generally does what it says, allowing methane to safely fly down through the main LOx tank and fuel up to 33 Raptor engines. At full thrust, that tube would need to supply around 20 tons (~45,000 lb) of methane per second.
However, on top of merely transferring methane through the oxygen tank, Booster 7 introduced a design change that allows some or all of that tube to change functions and become a header tank mid-flight. That would require a system of valves that could seal off the main LCH4 tank once it was emptied, turning the transfer tube into a sort of giant steel straw filled with enough LCH4 to fuel Super Heavy’s boost-back and landing burns.
The damaged transfer tube in the leaked photo of Booster 7 doesn’t look that unlike what one might expect to see if they sucked through one end of a straw while blocking the other end, collapsing the center. Translated to the scale of Super Heavy, after an otherwise successful day of structural testing, SpaceX operators may have accidentally closed or opened the wrong valves while draining the booster’s transfer tube of liquid oxygen or nitrogen. As the heavy liquid drained from the tube, a lack of pressure equalization could have quickly drawn a vacuum and caused the tube to implode.
On April 29th, a SpaceX fan turned analyst published an analysis that convincingly pinpointed the moment Booster 7’s transfer tube collapsed. Simultaneously, because it showed that the transfer tube likely imploded during detanking, the analysis more or less confirmed the above speculation that the failure had been caused by a degree of operator error or poor test design. Of course, it’s possible that a hardware or software design flaw contributed to or caused the anomaly or that something like a pressure differential in the LOx header tank and LCH4 header tube could also explain the damage, but the accidental formation of a vacuum during detanking is arguably the simplest (obvious) explanation.
After the image of the internal damage leaked, the immediate consensus among fans and close followers was that Booster 7 was beyond repair. Instead, SpaceX appears to have proven those assumptions wrong and somehow managed to repair the upgraded Super Heavy to the point that it was worth testing again less than three weeks after returning to the high bay. On May 6th, B7 was rolled back to the launch site and installed, for the second time, on the orbital launch mount.
Prior to the failure, the general expectation was that SpaceX would begin installing Raptor V2 engines as soon as Booster 7 passed structural testing. It remains to be seen if SpaceX wants to repeat Booster 7’s cryoproof or structural testing to ensure that its quick repairs did the job before proceeding into static fire testing as previously planned. Nonetheless, hope lives on for the Super Heavy prototype and new test windows have been scheduled from 10am to 10pm on May 9th, 10th, and 11th.
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How Tesla’s Roadster fan system and thrusters are built to dominate the corners
Tesla’s Roadster uses fans, active wings and cold gas thrusters to create grip at any speed.
Tesla’s new Roadster is best known for flipping through the air in Texas, but the technology that matters most for a race track is the stuff that keeps it on the ground. Tesla’s Roadster page describes a multi-mode fan and ground sealing system that acts as a downforce generator, pulling air out from beneath the car. Tesla says it provides enough suction to hold the vehicle upside down, even when stationary.
That is the key difference from the wings and diffusers on a normal supercar. Conventional aero only makes downforce when the car is moving, and it grows with speed, so a car has the least grip in the slow corners and under hard braking. A fan system makes downforce at any speed. Tesla’s patent, which we covered last year, describes fans and deployable skirts that create sealed or partially sealed regions under the car, with the fans extracting air to lower the pressure and increase grip and stability.
Still processing this … the most unreal thing I’ve seen. https://t.co/HtEuvnkZjY
— TESLARATI (@Teslarati) October 16, 2026
Tesla pairs that with active wings, a next generation steer by wire system and a Track Mode that lowers the car and changes the suspension, with high downforce and low drag settings for the circuit. To keep weight down, Tesla points to magnesium, titanium and carbon fiber, manual controls and a fixed seat position, which it says lets the car respond to driver inputs almost instantly.
Tesla Roadster: Three configs, one can fly, 0-60 in 0.8 seconds
The cold gas thrusters are the other half. On the Thrust version they sit at the rear and Tesla says they take the car from 0 to 60 mph in under 0.9 seconds, while the Rocket version adds perimeter thrusters for forward, upward and lateral rotational movement. Tesla says the all electric actuators make micro adjustments within a fraction of a second.
Roadster transforms in Track Mode
These aero features aren’t just for looks: they provide the best passive downforce package of any road car (approaching F1 levels!) with wing actuation driven by the @Tesla_Optimus actuator system https://t.co/AqrC4qUga9
— Tesla (@Tesla) October 16, 2026
Musk has been talking about records for years. In June 2019 he said, “We’re going to do things with the new Roadster that are kind of unfair to other cars.” That September, when a follower asked whether the Roadster would beat the Nürburgring production car record, he replied with one word, “Absolutely,” as we reported at the time. In February 2024 he said Tesla had “radically increased the design goals” for the car and that its sub one second 0 to 60 time would be “the least interesting part.”
There are caveats. Tesla has not published a lap time or a verified cornering figure, so the record talk is still a promise rather than a result. Tesla also says the car is not approved for public road use, and the thruster features are limited to the Rocket trim, which is invite only. Fan cars have also been banned or withdrawn before, and getting a sealed underbody to work on a rough public road is a harder problem than on a smooth track. The first real test will be an official lap at a circuit.
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Tesla Roadster: Three configs, one can fly, 0-60 in 0.8 seconds
Tesla’s Roadster comes in Performance, Thrust and Rocket versions, with a claimed 0-60 under 0.59 seconds.
Tesla finally showed the next generation Roadster on Thursday night, and the demo had more in common with a SpaceX test than a track lap. At an event outside Waco, Texas, near SpaceX’s McGregor site, the car used a mix of fans and cold gas thrusters to drive up a curved ramp until it was upside down, then flew off, flipped and landed on the pavement. “Well, it worked,” Elon Musk said. “Flying cars are real.”
The Roadster also hovered itself over a Cybercab, Cybertruck, Tesla Semi, Model Y and Model 3 while moving, and that Tesla showed it going 0 to 60 mph in one second. Musk said “this will be the actual car that’s on the roads” and that it “literally is just going to puff itself up” to perform the maneuvers whenever an owner wants. He called the result a collaboration between Tesla and SpaceX engineers that is “better than any James Bond car,” with Franz von Holzhausen and Lars Moravy on site.
Tesla published new mind-blowing stats for the car that replace the previous targets. The Performance version is road ready and seats two, with active aerodynamics and a multi-mode suction system, and Tesla lists 0 to 60 mph in under 1.6 seconds. The Thrust version is race ready, also seats two, and adds rear-mounted cold gas thrusters for a 0 to 60 time of under 0.9 seconds. The Rocket version is described as air ready, seats one, and uses perimeter-mounted thrusters for forward and upward acceleration plus lateral rotational movement.
| Configuration | Seats | 0 to 60 mph |
|---|---|---|
| Performance | 2 | under 1.6 s |
| Thrust | 2 | under 0.9 s |
| Rocket | 1 | under 0.59 s |
Tesla’s own description: “So…yes, it can fly.” It lists a 0 to 60 time of under 0.59 seconds for Rocket, a top speed of up to more than 230 mph, and range of more than 300 miles. Tesla has not yet given pricing in the information we have seen, but has reopened $50,000 reservations in the newly updated Tesla Roadster configurator. Production is planned for Giga Texas in 2027 or 2028, and Musk has said it would follow the demo by 12 to 18 months.
Every car on the road today is limited by one thing: tire grip
Roadster’s thruster system generates 4–5x the force the tires can.
More force on the same mass means significantly better acceleration – physics does the rest https://t.co/zdPRT2aKwZ
— Tesla (@Tesla) October 16, 2026
Tesla’s Roadster page adds more on how the car works. A multi-mode fan and ground sealing system pulls air from under the car, producing enough suction to hold it upside down even when stationary. Active wings, steer-by-wire with a yoke, and a Track Mode that lowers the car round out the driving setup. The cold gas thrusters use all-electric actuators for micro adjustments to stabilize the car in flight. Tesla says it cut weight with magnesium, titanium and carbon fiber, manual controls and a fixed seat position, and the exterior has hidden headlights, a full-length taillight and Ano White paint inspired by aerospace coatings. Inside are an Ultrawhite interior with gray microsuede, a center touchscreen and two smaller forward displays, and gold tinted glass modeled on spacesuit visors. Availability is tiered: Performance is by reservation, Thrust is a limited release, and Rocket is invite only. Tesla notes the car is not approved for public road use, and that Rocket is not available in all regions.
Tesla Roadster Highlights
- Aero and suction: a multi-mode fan and ground sealing system pulls air from under the car and can hold it upside down even when stationary. There are also active wings and a Track Mode that lowers the car.
- Controls and thrusters: steer-by-wire with a yoke. The cold gas thrusters use all-electric actuators for micro adjustments that stabilize the car in flight.
- Weight: magnesium, titanium and carbon fiber, manual controls and a fixed seat position.
- Design: hidden headlights, a full-length taillight, Ano White paint inspired by aerospace coatings, and gold tinted glass modeled on spacesuit visors.
- Interior: an Ultrawhite interior with gray microsuede, a center touchscreen and two smaller forward displays.
- Availability: Performance is by reservation, Thrust is a limited release, and Rocket is invite only.
- Road use: Tesla notes the car is not approved for public road use, and that Rocket isn’t available in all regions.
Musk has described the Roadster as “the best of the last of the human-driven cars,” and he has been open that it is a halo product. He said he is “not sure it moves the needle massively from a revenue standpoint,” and has warned that anyone whose top priority is safety should not buy it. Tesla reports third quarter earnings on October 21.
Roadster is a true pilot’s car: active aerodynamics, a multi-mode suction system & cold-gas thrusters
Exterior
– Concealed headlights, full-length taillight & flush-mounted surfaces for a minimalist, highly technical form– Super light wheels w/ thin spokes that reinforce structural strength when earthbound
– Ano White paint brings an aerospace-derived finish w/ UV & cryogenic protection, electrostatic dissipation & corrosion resistance
– Gold Glazed tinted glass mimicking the copper coating of spacesuit visors, w/ subtle titanium accents
— Tesla (@Tesla) October 16, 2026
Elon Musk
Amazon shuts out Elon Musk’s Grok Bot so he may just build his own rival store
Musk promises SpaceX will cover Grok Bot purchase errors, tells users to shop beyond Amazon.
Elon Musk said SpaceX will reimburse users if Grok Bot botches a purchase or leaks their card details. A few hours later he was telling users to take their shopping elsewhere after Amazon shut the agent out.
The first post was a reply to an X user who said Grok Bot booked him a flight after he sent a photo of his credit card. “This works well,” Musk wrote. “If Grok @Bot makes a mistake with a purchase or leaks your card (never happened yet), SpaceX will make you whole,” said Musk.
The second came after another user posted the error his Grok Bot hit on Amazon: “Continued access by an unauthorized AI agent violates Amazon’s Conditions of Use, to which our customers have agreed.” The user said his bots can no longer order from the site. Musk answered, “Just ask Grok @Bot to buy what you want someplace else and get a better deal. There are far more purchasing websites than just Amazon!” He later added, “Maybe we should start a competitor to Amazon,” a possible hint at an X shopping service.
Just ask Grok @Bot to buy what you want someplace else and get a better deal.
There are far more purchasing websites than just Amazon!
— Elon Musk (@elonmusk) October 15, 2026
The Amazon block did not start Thursday. A reply to Musk on October 10 said Amazon was blocking the bot, and Musk responded that Grok would find another way, then showed an order it placed on Lego’s website.
The latest reimbursement promise builds on late August when Musk told a Tesla investor weighing whether to give Grok Bot access to his bank accounts, “If Grok Bot messes up, we will make you whole,” as Teslarati covered when SpaceXAI added its Finance integration. That promise goes further than the company’s consumer terms, which make users responsible for what their agents do and generally cap liability at the greater of fees paid or $100. Neither Thursday post says those terms have changed, so for now it remains a statement on X rather than a published policy.
The two posts matter to Tesla owners because Grok Bot is no longer limited to a phone. Tesla brought it into its vehicles on September 22, and it is now enabled across every Cybercab and the rest of the Model Y Robotaxi fleet, as noted when Teslarati looked at why Grok Bot may be the Cybercab’s real advantage. A rider who asks for groceries or a coffee order is relying on retailers that let the agent in. Amazon has now said it will not, and Musk’s answer is to route around it.
Amazon has not commented publicly on the block in the posts Teslarati reviewed, and it is unclear whether Musk will follow through on a rival store.
So, how many of you do the vast majority of shopping on Amazon and hate that you do? Comment and let us know your thoughts!
How Tesla’s Roadster fan system and thrusters are built to dominate the corners
Tesla Roadster: Three configs, one can fly, 0-60 in 0.8 seconds
Amazon shuts out Elon Musk’s Grok Bot so he may just build his own rival store
The Pentagon taps Elon Musk to design the battlefield of the future
SpaceX reveals how its 1 Million AI satellite network will work and prevent space collisions
