Tesla has finally updated the public about the development of its 4680 battery cells, giving new details regarding the development and performance of the new chemistry and additional details about the structural battery pack and how it is performing in crash tests.
4680 Battery Cell
Unveiled at Tesla Battery Day in September 2020, the 4680 battery cell is set to be arguably the most crucial technological development in the company’s mission to accelerate the transition to sustainable energy. During the presentation last year, CEO Elon Musk and VP of Powertrain Drew Baglino outlined the capabilities of the new 4680 battery cell, highlighting five times the energy, a sixteen percent increase in range, six times the power, for less money. The event revealed Tesla’s lengthy research into the 46-millimeter tabless cell and how it performed most efficiently in charging. At the event, Musk said that Tesla is “starting to ramp up production at our pilot 10 GWh factory just around the corner.” Since then, updates have been hard to come by, but we know that companies are building prototypes of the cell and giving them to Tesla in attempts to win a huge contract.
Tesla debuts new 4680 battery cell: 500% more energy, 6X power, range increase
Testing and Efficiency
Tesla said that it has successfully proven the performance and lifetime of the new cell through rigorous testing processes. As of right now, the only thing that remains is ironing out the manufacturing processes of the cell, which continue to plague Tesla’s production output.
The company stated:
“We have successfully validated performance and lifetime of our 4680 cells produced at our Kato facility in California. We are nearing the end of manufacturing validation at Kato: field quality and yield are at viable levels, and our focus is now on improving the 10% of manufacturing processes that currently bottleneck production output. While substantial progress has been made, we still have work ahead of us before we can achieve volume production.”
The cell’s development is evidently coming along great, according to the automaker’s analysis. The cell is set to be utilized in the Model Y produced at Giga Texas and Giga Berlin. Both facilities are set to begin manufacturing the all-electric crossover later this year.
Manufacturing has always been one of the most complex riddles that automakers, Tesla included, need to solve to improve efficiency and accuracy. It is a never-ending battle, and finding new and more effective ways to produce and manufacture products accurately and with high quality becomes more complex, despite technological advances. The volume production of the 4680 cell is being held up by the final 10% of manufacturing processes that need to be figured out. However, with less than a year of knowing about the facility, Tesla has evidently made tremendous strides in the manufacturing efforts of the cell, and the company could see robust developments and improvements in production after these bottlenecks are solved.
Finally, Tesla also shed more light on the development of the 4680 structural battery pack. Tesla outlined details on this at its Battery Day event as well, stating that the battery pack would be a part of the vehicle’s increased strength and rigidity. It all came down to design.
Credit: Tesla
“The non-cell portion of the battery has negative mass,” Musk said. “We saved more mass in the rest of the vehicle than in the non-cell portion of the battery. So how do you really minimize the mass of the battery? Make it negative.”
The design increased structural rigidity and stiffness, preventing deformation in the event of a crash. However, testing needed to be performed, and Tesla is doing it in-house. The company stated:
“Internal crash testing of our structural pack architecture with a single-piece front casting has been successful.”
Tesla beat Wall Street estimates by posting a revenue of $11.958 billion, non-GAAP Earnings per Share of $1.45, profitability of $1.3 billion, and a free cash flow of $619 million.
Tesla will hold its Q2 2021 Earnings Call at 5:30 PM EST, 2:30 PM PST.
Tesla revealed a major new Cybercab detail in a guide it released for First Responders, showing new territory in its beliefs and intentions for the ride-hailing-focused vehicle that entered production in April.
The First Responders Guide is released to give fire departments, paramedics, and other emergency personnel the proper guidance on what to do in the event of an accident, entrapment, or other situation that would require immediate attention.
On one of the pages of the First Responders Guide, Tesla revealed a stark detail about the Cybercab, which could help personnel enter the vehicle more easily in case of an emergency.
Tesla Cybercab has one important piece that AI4 cars might need for FSD
It shows Tesla has no intention of releasing any Cybercab units that were initially proposed for ride-hailing services for the general public with any manual controls, meaning a steering wheel or pedals:
“A Cybercab equipped with steering wheel, brake pedal, and an acceleration pedal is typically an engineering or test vehicle, and operates at SAE Level 2 autonomy. Cybercab is not typically equipped with a steering wheel or acceleration and brake pedals.”
New official Cybercab documentation from Tesla:
“A Cybercab equipped with steering wheel, brake pedal, and an acceleration pedal is typically an engineering or test vehicle, and operates at SAE Level 2 autonomy. Cybercab is not typically equipped with a steering wheel or… https://t.co/P6ut1mZyzr pic.twitter.com/yq6skl9s2J
— Sawyer Merritt (@SawyerMerritt) June 27, 2026
This is a major development for those who continue to believe Tesla planned to release the Cybercab with any sort of manual controls so that passengers could take over if needed. However, when Tesla started manufacturing production versions of the Cybercab in Giga Texas earlier this year, they were spotted without a steering wheel or pedals.
It essentially confirms the company has no intentions of bringing manual controls to the car’s production versions. Some have argued that the likelihood of Tesla having something
There still are some Cybercab units out there with a steering wheel and pedals, and as Tesla said, these cars are engineering or test vehicles, which have Safety Monitors on board to help the car out of a precarious situation or emergency.
Tesla released the Full Self-Driving v14 ‘Lite’ suite to owners of Hardware 3 or AI3 vehicles today, adding several new features to the vehicles that were once believed to be capable of unsupervised self-driving.
Now, Tesla has released this modified suite to older Tesla vehicles, adding plenty of new features and capabilities.
Here are the full release notes for the suite:
- Distilled the intelligence from HW4 V14 into HW3. This allows HW3 to directly learn how to handle scenarios using HW4 V14 as a guide. This process unlocks the improvements that have been made to HW4 including Reinforcement Learning (RL) and offline models for HW3.
- Improved both proactive and reactive responsiveness across a wide variety of categories including navigation handling, merges and forks, pedestrian interactions, traffic lights, and vehicle cut-in scenarios.
- Improved general comfort in nominal scenarios through fewer false slowdowns, smoother steering and more consistent lane centering.
- Introduced parking, unparking, and reversing capabilities.
- Added Arrival Options for you to select where FSD should park: in a Parking Lot, on the Street, in a Driveway, or at the Curbside.
- Speed Profiles are now available at all times, to further customize driving style preference.
These improvements, according to Tesla’s Head of AI, Ashok Elluswamy, help distill the driving behavior from AI4’s v14 series into both the camera and compute configurations of AI3.
Tesla Full Self-Driving v14 ‘Lite’ for older cars finally gets released
He added:
“It includes destination options and speed profiles on city roads, but more importantly significantly improved safety. We hope you’ll enjoy it, once the build ships wide.”
FSD v14 Lite is now rolling out to AI3 early-access customers. Based on the feedback, will rollout to more customers over the next few weeks.
This build distills the driving behavior from AI4’s v14 series into both the camera and compute config of AI3. It includes destination…
— Ashok Elluswamy (@aelluswamy) June 29, 2026
Tesla will continue to roll out the v14 Lite suite more widely in the coming weeks, the company said.
Tesla has finally released its Full Self-Driving v14 ‘Lite’ suite for older cars that equip the Hardware 3 or AI 3 chip, which have not been able to handle the newest versions of the company’s driver assistance software.
Tesla officially started releasing the v14 Lite suite to owners in the Early Access Program last night. The company’s Head of AI, Ashok Elluswamy, said that the rollout will continue over the next few weeks. The build distills the driving behavior from AI4’s v14 series into both the camera and compute configurations of an AI3 car.
🚨 Tesla is releasing v14 Lite for AI3 owners who are in early-access
This will give AI3 cars the ability to experience new FSD features like parking preferences. https://t.co/pp6Q5FOKoz pic.twitter.com/tqexMB8SVy
— TESLARATI (@Teslarati) June 29, 2026
It also includes a variety of new features that were available to AI4 cars running v14, including:
- Start Self-Driving from Park
- Arrival and Parking Options
- Speed Profiles
The release is highly anticipated because those owners with AI3 vehicles were early adopters into the FSD platform and were promised that their cars would be capable of achieving Full Self-Driving.
However, Tesla CEO Elon Musk admitted during the company’s recent Q1 Earnings Call that these vehicles would not be capable of achieving unsupervised Full Self-Driving, which is what Tesla had originally said.
Owners were not pleased with this answer, or the idea that their commitment to buying the suite outright for thousands of dollars would not yield the ability to drive without operating the car. Tesla gave some solutions for this, including a discount on a new car, or an upgrade to an AI4 or AI5 self-driving computer and new, upgraded cameras.
Tesla owners do not seem pleased with these options, as they require giving the company more money.
Nevertheless, it is important to note that Tesla came through for owners here by releasing v14 Lite before the end of Q2, something it had promised owners during the previous Earnings Call. Tesla has had trouble keeping up with timelines, but this is a big achievement for the team.
Tesla reveals huge Cybercab detail in new guide for First Responders
Tesla Full Self-Driving v14 ‘Lite’ Release Notes: new capabilities and features
