Since Tesla delivered the first units of its all-electric Semi to Frito-Lay facilities in Modesto, California, in December 2022, any instance of one breaking down on the side of the road has been photographed and highly publicized. However, Teslarati has been told that at least some of the “breakdowns” are caused by a glitch within a software switch, and drivers are pulling over voluntarily as a precaution because the dash screens will flicker and sometimes shut off.
Since December, there have been at least eight instances of Tesla Semi vehicles breaking down. Some attributed it to a loss of range from carrying a load of products, as weight and hauling affect how far an EV can go.
Others suspected it was a mechanical issue, as the Semi is still a relatively young product that has been in development for some time but has only been used in real-world applications by a company that is not Tesla for a few months.
Tesla Semi developers reflect on first deliveries: ‘Out the door. For the world.’
While these are a possibility, they would be expected. Vehicles break down all the time for various reasons, including mechanical failures, and people often run out of gas in combustion engine vehicles and/or range in EVs.
Tesla Semi drivers are experiencing dash issues
At least some of the Semi breakdowns can be attributed to a glitch with a software switch, Teslarati has learned. How many of the breakdowns can be attributed to this issue is unknown, but more than one has been described as having this problem.
According to a source close to the operation in Modesto, drivers are pulling over their Semis as a precaution, as the glitch is causing the dash screens and lights on those screens to flicker and sometimes shut off. “They don’t know what to do,” said the person who did not want to be identified. “So they just pull over, and then they are towed.”
Drivers and others involved in the logistics portion of the operation at Frito-Lay that use the Tesla Semi have stated that the screens will not operate properly. Drivers are pulling over as the screens hold valuable information, such as speed, range, camera views surrounding the truck, suspension information, trailer hitch controls, and more.
Tesla Semi interior (Credit: Tesla)
Without the screens being operational, drivers run into issues that can affect how their jobs are performed, including important safety metrics like speed.
The vehicles are then towed to what we were told is a “secret location” in Lathrop, California, for inspection and repair.
A tow truck driver that has been responsible for transporting the Semis to Lathrop said they had towed at least four units to that location thus far.
Why This Isn’t So Bad
The Semi has only been in Frito-Lay’s hands for about four months, and it is an extremely early project that is still a very limited operation. Frito-Lay expects to have only fifteen Tesla Semis in Modesto this year, so the vehicle is not taking over the entire fleet. In fact, Frito-Lay has adopted various sustainable technologies from several companies to make the Modesto plant more environmentally friendly.
The issues, if completely software-related, can be fixed by Tesla engineers. While the Semi is much different than its passenger vehicles, Tesla has a reputation for having some of the best software in the EV industry. There would likely be much more concern if these breakdowns could be attributed to a part failure or range depletion.
Tesla already displayed the Semi’s capabilities with a full load during the unveiling event in December, showing the all-electric class 8 truck traveling 500 miles on a single charge. We were not told about or made aware of any hardware failures or breakdowns that were caused by parts failures.
Tesla Semi completes 500-mile journey weighing in at 81,000 pounds
The problems with the Semi are likely expected by both Tesla and Frito-Lay as it is still an early-stage vehicle that is being rolled out in a very limited fashion.
Frito-Lay/PepsiCo. did not immediately respond to our request for comment.
What’s Next
Tesla is still moving forward with its plans to expand Semi production in Nevada, as earlier this year, it announced it would build a $3.5 billion expansion to Giga Nevada.
As for Frito-Lay and PepsiCo’s facility in Modesto, there is no indication that they will let a few early issues with the Semi ruin their fleet. In fact, the facility is set to have Megachargers installed at its plant in Fresno, California.
As far as we know, the Semi is still operating daily. Yesterday, it was spotted in Sacramento.
The big picture is that vehicles break down, and new vehicles sometimes have issues that need to be ironed out. It doesn’t mean the project is a failure or that the Semi is doomed to be a dud. It’s the growing pains of the Semi operation.
Disclosure: Joey Klender is a TSLA Shareholder.
I’d love to hear from you! If you have any comments, concerns, or questions, please email me at joey@teslarati.com. You can also reach me on Twitter @KlenderJoey, or if you have news tips, you can email us at tips@teslarati.com.
Elon Musk
FCC chair criticizes Amazon over opposition to SpaceX satellite plan
Carr made the remarks in a post on social media platform X.
U.S. Federal Communications Commission (FCC) Chairman Brendan Carr criticized Amazon after the company opposed SpaceX’s proposal to launch a large satellite constellation that could function as an orbital data center network.
Carr made the remarks in a post on social media platform X.
Amazon recently urged the FCC to reject SpaceX’s application to deploy a constellation of up to 1 million low Earth orbit satellites that could serve as artificial intelligence data centers in space.
The company described the proposal as a “lofty ambition rather than a real plan,” arguing that SpaceX had not provided sufficient details about how the system would operate.
Carr responded by pointing to Amazon’s own satellite deployment progress.
“Amazon should focus on the fact that it will fall roughly 1,000 satellites short of meeting its upcoming deployment milestone, rather than spending their time and resources filing petitions against companies that are putting thousands of satellites in orbit,” Carr wrote on X.
Amazon has declined to comment on the statement.
Amazon has been working to deploy its Project Kuiper satellite network, which is intended to compete with SpaceX’s Starlink service. The company has invested more than $10 billion in the program and has launched more than 200 satellites since April of last year.
Amazon has also asked the FCC for a 24-month extension, until July 2028, to meet a requirement to deploy roughly 1,600 satellites by July 2026, as noted in a CNBC report.
SpaceX’s Starlink network currently has nearly 10,000 satellites in orbit and serves roughly 10 million customers. The FCC has also authorized SpaceX to deploy 7,500 additional satellites as the company continues expanding its global satellite internet network.
Energy
Tesla Energy gains UK license to sell electricity to homes and businesses
The license was granted to Tesla Energy Ventures Ltd. by UK energy regulator Ofgem after a seven-month review process.
Tesla Energy has received a license to supply electricity in the United Kingdom, opening the door for the company to serve homes and businesses in the country.
The license was granted to Tesla Energy Ventures Ltd. by UK energy regulator Ofgem after a seven-month review process.
According to Ofgem, the license took effect at 6 p.m. local time on Wednesday and applies to Great Britain.
The approval allows Tesla’s energy business to sell electricity directly to customers in the region, as noted in a Bloomberg News report.
Tesla has already expanded similar services in the United States. In Texas, the company offers electricity plans that allow Tesla owners to charge their vehicles at a lower cost while also feeding excess electricity back into the grid.
Tesla already has a sizable presence in the UK market. According to price comparison website U-switch, there are more than 250,000 Tesla electric vehicles in the country and thousands of Tesla home energy storage systems.
Ofgem also noted that Tesla Motors Ltd., a separate entity incorporated in England and Wales, received an electricity generation license in June 2020.
The new UK license arrives as Tesla continues expanding its global energy business.
Last year, Tesla Energy retained the top position in the global battery energy storage system (BESS) integrator market for the second consecutive year. According to Wood Mackenzie’s latest rankings, Tesla held about 15% of global market share in 2024.
The company also maintained a dominant position in North America, where it captured roughly 39% market share in the region.
At the same time, competition in the energy storage sector is increasing. Chinese companies such as Sungrow have been expanding their presence globally, particularly in Europe.
Elon Musk
Elon Musk shares big Tesla Optimus 3 production update
According to Musk, Tesla is in the final stages of completing Optimus 3, which he described as one of the world’s most advanced humanoid robots.
Tesla CEO Elon Musk has stated that production of Optimus 3 could begin this summer. Musk shared the update in his interview at the Abundance Summit.
According to Musk, Tesla is in the final stages of completing Optimus 3, which he described as one of the world’s most advanced humanoid robots.
“We’re in the final stages of completion of Optimus 3, which is really going to be by far the most advanced robot in the world. Nothing’s even close. In fact, I haven’t even seen demos of robots that are as good as Optimus 3,” Musk said.
He also set expectations on the pace of Optimus 3’s production ramp, stating that the initial volumes of the humanoid robot will likely be very low. Musk did, however, also state that high production rates for Optimus 3 should be possible in 2027.
“I think we’ll start production on Optimus 3 this summer, but very slow at first, like sort of this classic S-curve ramp of manufacturing units versus time. And then, probably reach high volume production around summer next year,” he said.
Interestingly enough, the CEO hinted that Tesla is looking to iterate on the robot quickly, potentially releasing a new Optimus design every year.
“We’ll have Optimus 4 design complete next year. We’ll try to release a new robot design every year,” Musk stated.
Tesla has already outlined broader plans for scaling Optimus production beyond its first manufacturing line. Musk previously stated that Optimus 4 will be built at Gigafactory Texas at significantly higher production volumes.
Initial production lines for the robot are expected to be located at Tesla’s Fremont Factory, where the company plans to establish a line capable of producing up to 1 million robots per year.
A larger production ramp is expected to occur at Gigafactory Texas, where Musk has previously suggested could eventually support production of up to 10 million robots per year.
“We’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk said previously.
The comments suggest that while Optimus 3 will likely begin production at Fremont, Tesla’s larger-scale manufacturing push could arrive with Optimus 4 at Gigafactory Texas.
FCC chair criticizes Amazon over opposition to SpaceX satellite plan
Tesla Energy gains UK license to sell electricity to homes and businesses
