Since Tesla delivered the first units of its all-electric Semi to Frito-Lay facilities in Modesto, California, in December 2022, any instance of one breaking down on the side of the road has been photographed and highly publicized. However, Teslarati has been told that at least some of the “breakdowns” are caused by a glitch within a software switch, and drivers are pulling over voluntarily as a precaution because the dash screens will flicker and sometimes shut off.
Since December, there have been at least eight instances of Tesla Semi vehicles breaking down. Some attributed it to a loss of range from carrying a load of products, as weight and hauling affect how far an EV can go.
Others suspected it was a mechanical issue, as the Semi is still a relatively young product that has been in development for some time but has only been used in real-world applications by a company that is not Tesla for a few months.
Tesla Semi developers reflect on first deliveries: ‘Out the door. For the world.’
While these are a possibility, they would be expected. Vehicles break down all the time for various reasons, including mechanical failures, and people often run out of gas in combustion engine vehicles and/or range in EVs.
Tesla Semi drivers are experiencing dash issues
At least some of the Semi breakdowns can be attributed to a glitch with a software switch, Teslarati has learned. How many of the breakdowns can be attributed to this issue is unknown, but more than one has been described as having this problem.
According to a source close to the operation in Modesto, drivers are pulling over their Semis as a precaution, as the glitch is causing the dash screens and lights on those screens to flicker and sometimes shut off. “They don’t know what to do,” said the person who did not want to be identified. “So they just pull over, and then they are towed.”
Drivers and others involved in the logistics portion of the operation at Frito-Lay that use the Tesla Semi have stated that the screens will not operate properly. Drivers are pulling over as the screens hold valuable information, such as speed, range, camera views surrounding the truck, suspension information, trailer hitch controls, and more.
Tesla Semi interior (Credit: Tesla)
Without the screens being operational, drivers run into issues that can affect how their jobs are performed, including important safety metrics like speed.
The vehicles are then towed to what we were told is a “secret location” in Lathrop, California, for inspection and repair.
A tow truck driver that has been responsible for transporting the Semis to Lathrop said they had towed at least four units to that location thus far.
Why This Isn’t So Bad
The Semi has only been in Frito-Lay’s hands for about four months, and it is an extremely early project that is still a very limited operation. Frito-Lay expects to have only fifteen Tesla Semis in Modesto this year, so the vehicle is not taking over the entire fleet. In fact, Frito-Lay has adopted various sustainable technologies from several companies to make the Modesto plant more environmentally friendly.
The issues, if completely software-related, can be fixed by Tesla engineers. While the Semi is much different than its passenger vehicles, Tesla has a reputation for having some of the best software in the EV industry. There would likely be much more concern if these breakdowns could be attributed to a part failure or range depletion.
Tesla already displayed the Semi’s capabilities with a full load during the unveiling event in December, showing the all-electric class 8 truck traveling 500 miles on a single charge. We were not told about or made aware of any hardware failures or breakdowns that were caused by parts failures.
Tesla Semi completes 500-mile journey weighing in at 81,000 pounds
The problems with the Semi are likely expected by both Tesla and Frito-Lay as it is still an early-stage vehicle that is being rolled out in a very limited fashion.
Frito-Lay/PepsiCo. did not immediately respond to our request for comment.
What’s Next
Tesla is still moving forward with its plans to expand Semi production in Nevada, as earlier this year, it announced it would build a $3.5 billion expansion to Giga Nevada.
As for Frito-Lay and PepsiCo’s facility in Modesto, there is no indication that they will let a few early issues with the Semi ruin their fleet. In fact, the facility is set to have Megachargers installed at its plant in Fresno, California.
As far as we know, the Semi is still operating daily. Yesterday, it was spotted in Sacramento.
The big picture is that vehicles break down, and new vehicles sometimes have issues that need to be ironed out. It doesn’t mean the project is a failure or that the Semi is doomed to be a dud. It’s the growing pains of the Semi operation.
Disclosure: Joey Klender is a TSLA Shareholder.
I’d love to hear from you! If you have any comments, concerns, or questions, please email me at joey@teslarati.com. You can also reach me on Twitter @KlenderJoey, or if you have news tips, you can email us at tips@teslarati.com.
News
Tesla gathers Cybercab fleet in Gigafactory Texas
Images and video of the Cybercab fleet were shared by longtime Giga Texas observer Joe Tegtmeyer in posts on social media platform X.
Tesla appears to be assembling a growing number of Cybercabs at Gigafactory Texas as preparations continue for the vehicle’s mass production. Recent footage shared online has shown over 30 Cybercabs being transported by trucks or staged near testing areas at the facility.
The images and video were shared by longtime Giga Texas observer and drone operator Joe Tegtmeyer in posts on social media platform X.
Interestingly enough, Tegtmeyer noted that many of the Cybercabs being loaded onto transport trucks were still equipped with steering wheels. This suggests that the vehicles are likely testing units rather than the final driverless configuration expected for the company’s Robotaxi service.
The vehicles could potentially be headed to testing sites across the United States as Tesla prepares to expand its Robotaxi fleet.
Additional footage captured at Gigafactory Texas also showed the Cybercab’s side and rear camera washer system operating as vehicles were being loaded onto transport trucks.
The growing number of Cybercabs at Giga Texas comes amidst the company’s announcement that the first production Cybercab has been produced at the facility. Full Cybercab production is expected to begin in April.
The vehicle is expected to play a central role in Tesla’s Robotaxi ambitions as the company looks to expand autonomous ride-hailing operations beyond its early deployments using Model Y vehicles.
Tesla has also linked Cybercab production to its proposed Unboxed manufacturing process, which assembles large vehicle modules separately before integrating them. The approach is intended to reduce production costs and accelerate output.
Musk has also noted that the Cybercab’s ramp will likely begin slowly due to the number of new components and manufacturing steps involved. However, he stated that once the process matures, Cybercab production could scale quickly.
Elon Musk
Elon Musk’s xAI, creator of Grok and Grokipedia, celebrates its third birthday
xAI Memphis highlighted several of its milestones over the years in its celebratory post.
Elon Musk’s artificial intelligence startup xAI has marked its third anniversary. The update was shared in a post from the xAI Memphis account on social media platform X.
xAI Memphis highlighted several of its milestones over the years in its celebratory post.
As per xAI, it has built three massive data centers in the city, launched a coherent cluster of 330,000 GBs, created over 3,000 jobs, and paid over $30 million in taxes to local communities.
xAI’s Memphis operation has become a key part of the company’s infrastructure as the company works to train and deploy its Grok artificial intelligence models. Elon Musk has been quite optimistic about Grok’s potential, noting in the past that the large language model might have a shot at achieving artificial general intelligence (AGI).
xAI’s Memphis’ crown jewel is its Colossus supercomputer cluster. The project was announced in 2024 and has since become the home of one of the world’s largest AI compute facilities. The first phase of Colossus reached its initial 100,000 GPU operational milestone in just 122 days, or just about four months.
Industry figures such as Nvidia CEO Jensen Huang have praised the facility, noting that projects of similar scale typically take two to four years to complete.
xAI has cited Memphis’ central location, skilled workforce, and industrial infrastructure as key reasons for selecting the city as the home of its AI training operations. The company has also emphasized plans to expand the site further as it scales compute capacity for Grok and future AI models.
News
Tesla Sweden’s Megapack Supercharger near Arlanda continues to aggravate IF Metall union
The charging site, located in Arlandastad outside Stockholm, appears to be operating despite ongoing union blockade measures tied to Tesla’s labor dispute in the country.
Tesla Sweden’s Megapack-powered Supercharger station near Arlanda Airport has continued to aggravate Swedish labor union IF Metall. The charging site, located in Arlandastad outside Stockholm, appears to be operating despite ongoing union blockade measures tied to Tesla’s labor dispute in the country.
Comments about the site were shared by IF Metall representatives in remarks to Swedish publication CarUp.
The Arlandastad location includes eight Tesla Superchargers powered by a Megapack battery system. Unlike traditional charging stations that rely on direct grid connections, the site uses a large battery installation to store electricity and power the chargers.
According to the Swedish publication, the setup allowed the station to come online despite sympathy measures from Sweden’s electricians’ union, which has attempted to prevent companies from cooperating with Tesla as part of the broader labor conflict.
IF Metall press manager Jesper Pettersson indicated that the union was not aware that the Superchargers had already been connected and activated.
“We do not know the details around this. But it is further proof of how Tesla systematically finds loopholes to circumvent the sympathy measures through active strikebreaking. Every time this happens it gives us reason to sharpen our conflict measures,” Pettersson said.
Union representatives also noted that the Megapack appears to be charged using electrical cables routed through nearby terrain, though the exact power source remains under review.
The Megapack-powered site has then prompted questions from Swedish labor unions about how electricity is being supplied to the system.
IF Metall has submitted a report to Sweden’s Energy Market Inspectorate asking the regulator to review whether the electricity supply arrangement complies with national regulations. The Megapack is reportedly charged using electricity from a local company, though the provider has not been publicly identified.
Peter Lydell, an ombudsman at IF Metall, previously stated that Swedish law limits electricity trading to companies with proper authorization.
“The legislation states that only companies that engage in electricity trading may supply electricity to other parties. You may not supply electricity without a permit, then you are engaging in illegal electricity trading. That is why we have reported this…
“This is about a company that helps Tesla circumvent the conflict measures that exist. It is clear that it is troublesome and it can also have consequences,” Lydell said.
IF Metall and Tesla Sweden’s conflict has been going on for over two years now.
Tesla gathers Cybercab fleet in Gigafactory Texas
Elon Musk’s xAI, creator of Grok and Grokipedia, celebrates its third birthday
