Since Tesla delivered the first units of its all-electric Semi to Frito-Lay facilities in Modesto, California, in December 2022, any instance of one breaking down on the side of the road has been photographed and highly publicized. However, Teslarati has been told that at least some of the “breakdowns” are caused by a glitch within a software switch, and drivers are pulling over voluntarily as a precaution because the dash screens will flicker and sometimes shut off.
Since December, there have been at least eight instances of Tesla Semi vehicles breaking down. Some attributed it to a loss of range from carrying a load of products, as weight and hauling affect how far an EV can go.
Others suspected it was a mechanical issue, as the Semi is still a relatively young product that has been in development for some time but has only been used in real-world applications by a company that is not Tesla for a few months.
Tesla Semi developers reflect on first deliveries: ‘Out the door. For the world.’
While these are a possibility, they would be expected. Vehicles break down all the time for various reasons, including mechanical failures, and people often run out of gas in combustion engine vehicles and/or range in EVs.
Tesla Semi drivers are experiencing dash issues
At least some of the Semi breakdowns can be attributed to a glitch with a software switch, Teslarati has learned. How many of the breakdowns can be attributed to this issue is unknown, but more than one has been described as having this problem.
According to a source close to the operation in Modesto, drivers are pulling over their Semis as a precaution, as the glitch is causing the dash screens and lights on those screens to flicker and sometimes shut off. “They don’t know what to do,” said the person who did not want to be identified. “So they just pull over, and then they are towed.”
Drivers and others involved in the logistics portion of the operation at Frito-Lay that use the Tesla Semi have stated that the screens will not operate properly. Drivers are pulling over as the screens hold valuable information, such as speed, range, camera views surrounding the truck, suspension information, trailer hitch controls, and more.
Tesla Semi interior (Credit: Tesla)
Without the screens being operational, drivers run into issues that can affect how their jobs are performed, including important safety metrics like speed.
The vehicles are then towed to what we were told is a “secret location” in Lathrop, California, for inspection and repair.
A tow truck driver that has been responsible for transporting the Semis to Lathrop said they had towed at least four units to that location thus far.
Why This Isn’t So Bad
The Semi has only been in Frito-Lay’s hands for about four months, and it is an extremely early project that is still a very limited operation. Frito-Lay expects to have only fifteen Tesla Semis in Modesto this year, so the vehicle is not taking over the entire fleet. In fact, Frito-Lay has adopted various sustainable technologies from several companies to make the Modesto plant more environmentally friendly.
The issues, if completely software-related, can be fixed by Tesla engineers. While the Semi is much different than its passenger vehicles, Tesla has a reputation for having some of the best software in the EV industry. There would likely be much more concern if these breakdowns could be attributed to a part failure or range depletion.
Tesla already displayed the Semi’s capabilities with a full load during the unveiling event in December, showing the all-electric class 8 truck traveling 500 miles on a single charge. We were not told about or made aware of any hardware failures or breakdowns that were caused by parts failures.
Tesla Semi completes 500-mile journey weighing in at 81,000 pounds
The problems with the Semi are likely expected by both Tesla and Frito-Lay as it is still an early-stage vehicle that is being rolled out in a very limited fashion.
Frito-Lay/PepsiCo. did not immediately respond to our request for comment.
What’s Next
Tesla is still moving forward with its plans to expand Semi production in Nevada, as earlier this year, it announced it would build a $3.5 billion expansion to Giga Nevada.
As for Frito-Lay and PepsiCo’s facility in Modesto, there is no indication that they will let a few early issues with the Semi ruin their fleet. In fact, the facility is set to have Megachargers installed at its plant in Fresno, California.
As far as we know, the Semi is still operating daily. Yesterday, it was spotted in Sacramento.
The big picture is that vehicles break down, and new vehicles sometimes have issues that need to be ironed out. It doesn’t mean the project is a failure or that the Semi is doomed to be a dud. It’s the growing pains of the Semi operation.
Disclosure: Joey Klender is a TSLA Shareholder.
I’d love to hear from you! If you have any comments, concerns, or questions, please email me at joey@teslarati.com. You can also reach me on Twitter @KlenderJoey, or if you have news tips, you can email us at tips@teslarati.com.
Elon Musk
Tesla Megapack powers $1.1B AI data center project in Brazil
By integrating Tesla’s Megapack systems, the facility will function not only as a major power consumer but also as a grid-supporting asset.
Tesla’s Megapack battery systems will be deployed as part of a 400MW AI data center campus in Uberlândia, Brazil. The initiative is described as one of Latin America’s largest AI infrastructure projects.
The project is being led by RT-One, which confirmed that the facility will integrate Tesla Megapack battery energy storage systems (BESS) as part of a broader industrial alliance that includes Hitachi Energy, Siemens, ABB, HIMOINSA, and Schneider Electric. The project is backed by more than R$6 billion (approximately $1.1 billion) in private capital.
According to RT-One, the data center is designed to operate on 100% renewable energy while also reinforcing regional grid stability.
“Brazil generates abundant energy, particularly from renewable sources such as solar and wind. However, high renewable penetration can create grid stability challenges,” RT-One President Fernando Palamone noted in a post on LinkedIn. “Managing this imbalance is one of the country’s growing infrastructure priorities.”
By integrating Tesla’s Megapack systems, the facility will function not only as a major power consumer but also as a grid-supporting asset.
“The facility will be capable of absorbing excess electricity when supply is high and providing stabilization services when the grid requires additional support. This approach enhances resilience, improves reliability, and contributes to a more efficient use of renewable generation,” Palamone added.
The model mirrors approaches used in energy-intensive regions such as California and Texas, where large battery systems help manage fluctuations tied to renewable energy generation.
The RT-One President recently visited Tesla’s Megafactory in Lathrop, California, where Megapacks are produced, as part of establishing the partnership. He thanked the Tesla team, including Marcel Dall Pai, Nicholas Reale, and Sean Jones, for supporting the collaboration in his LinkedIn post.
Elon Musk
Starlink powers Europe’s first satellite-to-phone service with O2 partnership
The service initially supports text messaging along with apps such as WhatsApp, Facebook Messenger, Google Maps and weather tools.
Starlink is now powering Europe’s first commercial satellite-to-smartphone service, as Virgin Media O2 launches a space-based mobile data offering across the UK.
The new O2 Satellite service uses Starlink’s low-Earth orbit network to connect regular smartphones in areas without terrestrial coverage, expanding O2’s reach from 89% to 95% of Britain’s landmass.
Under the rollout, compatible Samsung devices automatically connect to Starlink satellites when users move beyond traditional mobile coverage, according to Reuters.
The service initially supports text messaging along with apps such as WhatsApp, Facebook Messenger, Google Maps and weather tools. O2 is pricing the add-on at £3 per month.
By leveraging Starlink’s satellite infrastructure, O2 can deliver connectivity in remote and rural regions without building additional ground towers. The move represents another step in Starlink’s push beyond fixed broadband and into direct-to-device mobile services.
Virgin Media O2 chief executive Lutz Schuler shared his thoughts about the Starlink partnership. “By launching O2 Satellite, we’ve become the first operator in Europe to launch a space-based mobile data service that, overnight, has brought new mobile coverage to an area around two-thirds the size of Wales for the first time,” he said.
Satellite-based mobile connectivity is gaining traction globally. In the U.S., T-Mobile has launched a similar satellite-to-cell offering. Meanwhile, Vodafone has conducted satellite video call tests through its partnership with AST SpaceMobile last year.
For Starlink, the O2 agreement highlights how its network is increasingly being integrated into national telecom systems, enabling standard smartphones to connect directly to satellites without specialized hardware.
Elon Musk
Elon Musk’s Starbase, TX included in $84.6 million coastal funding round
The funds mark another step in the state’s ongoing beach restoration and resilience efforts along the Gulf Coast.
Elon Musk’s Starbase, Texas has been included in an $84.6 million coastal funding round announced by the Texas General Land Office (GLO). The funds mark another step in the state’s ongoing beach restoration and resilience efforts along the Gulf Coast.
Texas Land Commissioner Dawn Buckingham confirmed that 14 coastal counties will receive funding through the Coastal Management Program (CMP) Grant Cycle 31 and Coastal Erosion Planning and Response Act (CEPRA) program Cycle 14. Among the Brownsville-area recipients listed was the City of Starbase, which is home to SpaceX’s Starship factory.
“As someone who spent more than a decade living on the Texas coast, ensuring our communities, wildlife, and their habitats are safe and thriving is of utmost importance. I am honored to bring this much-needed funding to our coastal communities for these beneficial projects,” Commissioner Buckingham said in a press release.
“By dedicating this crucial assistance to these impactful projects, the GLO is ensuring our Texas coast will continue to thrive and remain resilient for generations to come.”
The official Starbase account acknowledged the support in a post on X, writing: “Coastal resilience takes teamwork. We appreciate @TXGLO and Commissioner Dawn Buckingham for their continued support of beach restoration projects in Starbase.”
The funding will support a range of coastal initiatives, including beach nourishment, dune restoration, shoreline stabilization, habitat restoration, and water quality improvements.
CMP projects are backed by funding from the National Oceanic and Atmospheric Administration and the Gulf of Mexico Energy Security Act, alongside local partner matches. CEPRA projects focus specifically on reducing coastal erosion and are funded through allocations from the Texas Legislature, the Texas Hotel Occupancy Tax, and GOMESA.
Checks were presented in Corpus Christi and Brownsville to counties, municipalities, universities, and conservation groups. In addition to Starbase, Brownsville-area recipients included Cameron County, the City of South Padre Island, Willacy County, and the Willacy County Navigation District.
Tesla Megapack powers $1.1B AI data center project in Brazil
Starlink powers Europe’s first satellite-to-phone service with O2 partnership
