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SpaceX prepares for space station supply mission as secret Zuma launch postponed

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Zuma patiently awaits a new launch date

Just shy of two weeks ago, SpaceX announced the discovery of unspecified problems with a Falcon 9 payload fairing during routine quality assurance (QA) testing at the company’s Hawthorne, CA factory. The launch of Zuma, a deeply mysterious satellite with no clear manufacturer or customer, was subsequently delayed indefinitely, pending the results of an internal investigation into the aforementioned fairing defects.

Several days after SpaceX’s Zuma announcement, the Falcon 9 booster, second stage, and payload (often referred to as the “stack”) were rolled back into the pad facilities at LC-39A, verifying that a delay of at least several days would follow. This delay was both confirmed and denied in a confusing manner, with the Cape’s 45th Space Wing appearing to suggest that Zuma would not be impacted by a preplanned range closure in late November, although journalist Irene Klotz reported that Zuma was delayed until December, when maintenance was scheduled to end.

SpaceX’s mysterious Zuma payload and Falcon 9 1043 seen before stormy Florida skies. (Tom Cross/Teslarati)

All things considered, the month of November has been an unusually chaotic period for SpaceX and the Space Coast, and the chaos has almost certainly been exacerbated by the intense secrecy surrounding Zuma. As the sum total of publicly available information, these details indicate that SpaceX employees discovered a systemic defect or defects in recently-manufactured fairings, serious enough to indefinitely ground the company’s commercial launches. However, SpaceX recently opened press registration for the Iridium-4 mission, still apparently scheduled for launch on December 22 and further corroborated by the CEO of Iridium Communications, hinting that that mission’s fairing either predates the scope of the fairing investigation, or that the investigation and fairing groundings have arisen out of an abundance of caution above all else.

A Dragon stretches its wings

More importantly and perhaps more logically, SpaceX’s next Cargo Dragon mission to the International Space Station – CRS-13 – has not been directly impacted by fairing problems; Dragon missions do not require fairings. The CRS-13 mission, currently aiming for a static fire on November 29 and launch on December 4, will be exceptional for a number of equally thrilling reasons. In no particular order: CRS-13 will mark the first NASA-approved reuse of a Falcon 9’s first stage, in this case with the added aesthetic bonus that the Dragon will reach orbit aboard the same booster that launched CRS-11’s Dragon almost exactly six months prior, June 3 2017. Equally exciting, CRS-12 marked the final new Cargo Dragon launch, and CRS-13’s Dragon is a refurbished spacecraft, having previously flown the CRS-6 mission in late 2015.

 

Rather poetically, CRS-11 marked the first commercial reuse of an orbital spacecraft, and the booster that launched that mission, Falcon 9 1035, will now fly once more to lift the second-ever reused Dragon into orbit. If all goes as planned, SpaceX’s CRS-13 mission will arguably be the most-reused orbital-class mission in the history of spaceflight, with only the second stage and Dragon’s trunk being both new and expendable. Both the booster and Dragon likely required a fair amount of refurbishment, but if Elon Musk’s June 2017 statements remain accurate, SpaceX has probably progressed far along the reusability learning curve. Quoting Elon Musk and myself at the ISS R&D Conference in July 2017:

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Musk said he expects the next Dragon reuse and all future reuses to save the SpaceX nearly 50% of the cost of manufacturing an entirely new spacecraft. Musk admitted that the first refurbishment of Dragon likely ended up costing as much or more than a new vehicle, but this is to be expected for the first attempt to reuse any sort of space hardware that must survive some form of reentry heating and saltwater immersion.

Indeed, CRS-13 will in fact be “the next Dragon reuse” after CRS-11’s success. If the spacecraft’s refurbishment does manage save SpaceX anywhere near 50% of the cost of manufacture, the mission will be an extraordinary accomplishment, above and beyond the already intense difficulty of refurbishing and reflying a several-ton (~4000kg empty) orbital spacecraft.

LC-40 pad repairs near completion

Even after the reuse of both the Dragon and Falcon 9 booster, CRS-13 will lay host to yet another milestone for SpaceX as the first mission to launch from the newly repaired Launch Complex-40 (LC-40), after the pad suffered widespread damage from a Falcon 9 failure during preparations for the launch of Amos-6. Little is known on the specifics of the damage suffered, but repairs have taken no less than 14 months and at a minimum required the fabrication, assembly, and qualification of entirely new Ground Support Equipment (GSE).

 

Under the umbrella of GSE are thousands of feet of precisely machined and welded piping and pumps, a new launch mount and transporter-erector-launcher (TEL) to carry Falcon 9 out of the integration facilities, the repair or complete removal and replacement of a huge volume of scalded concrete, and the repair or replacement of likely dozens or hundreds of other miscellaneous components destroyed in the intense fire that followed the Amos-6 incident. Nevertheless, as spotted on a social media platform by the author, the aforementioned TEL and launch mount were shown going vertical just a handful of days ago, further evidence that LC-40 is once again rapidly marching towards operational status.

The long-awaited reactivation and return to operations at LC-40 is itself arguably the most critical path ahead of Falcon Heavy’s inaugural launch, and modifications to the pad and TEL have restarted in light of Zuma’s indefinite delays, with SpaceX’s ever-productive and heroic ground crew taking advantage of extra down-time between launches. With Zuma now ~11 days past its scheduled launch date, the mission’s delay will likely result in additional delays to Falcon Heavy’s inaugural launch, which was reported to be aiming for ~December 29. This deep of a delay might also necessitate the transfer of Zuma’s launch from LC-39A to LC-40, depending on the customer’s flexibility and SpaceX’s own needs. Time will tell, and in the meantime, the mystery of Zuma and wondrous accomplishments of CRS-13 ought to sate the launch withdrawals of SpaceX fans for the time being.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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The Boring Company begins hiring for Nashville’s Music City Loop

Tennessee Gov. Bill Lee expressed strong support for the project.

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Credit: The Boring Company/X

Elon Musk’s The Boring Company has started recruitment efforts for the Music City Loop, an underground tunnel system designed to link downtown Nashville with Nashville International Airport. 

Tennessee Gov. Bill Lee expressed strong support for the project, describing it as a cost-free alternative to traditional mass transit systems that could ease traffic congestion in the city. Initial digging began in mid-August, with visible progress reported by September 1, as noted in a WKRN report.

Job creation and project scope

The Boring Company is currently seeking engineers, electricians, mechanics, and operations coordinators as part of its hiring drive for the Music City Loop in Nashville. Gov. Lee emphasized that unlike large-scale transit projects that typically cost billions, the tunnel system will not burden taxpayers.

“We’ve been trying to find ways, Metro Nashville has in particular, to develop transit in the city for a long time. It costs billions and billions of dollars to build out transit systems. We now have an opportunity to have a transit system that costs the taxpayers nothing,” Lee said, calling the effort the fast lane to the city’s future.

The Music City Loop aims to provide a quick and efficient link between the city center and the airport, similar to The Boring Company’s other tunnel projects like the Las Vegas Convention Center Loop. Officials have praised the company for cooperating with state permitting and regulatory requirements, suggesting that the Nashville Loop project is advancing in line with established processes.

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Community reactions and concerns

While officials are optimistic, community response has been mixed. Some residents have raised concerns about the speed of approval and a lack of public discussion before construction began.

Nashville resident Taylor John cited environmental impacts and worries that the tunnel could primarily serve tourists rather than local commuters. “I have a lot of concerns, first of all, by how fast this decision was made, I don’t think there was a lot of discussion from the members of the community before this decision was made. It’s going to impact us,” the resident stated.

Others, however, see the project as an innovative leap forward. “There’s a whole untapped potential underneath our feet,” resident Nathaniel Lehrer stated. “Anything that can save time when picking up family or friends or you need to catch a flight, it’d be an awesome option to have.”

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Miami Beach Mayor considering Elon Musk’s Boring Company tunnels

Miami Beach faces unique constraints, including chronic flooding, porous limestone foundations, and its low elevation near sea level.

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(Credit: The Boring Company

Miami Beach Mayor Steven Meiner has asked city commissioners to consider whether underground transit tunnels could be a feasible solution to the city’s worsening traffic. 

The proposal reflects growing interest in exploring unconventional transit options, especially after city leaders rejected plans to extend the downtown Miami Metromover to South Beach.

New transit alternatives

In a memo, Meiner noted that his request is not tied to a single project but is intended to open a broader discussion on engineering challenges, environmental impacts, potential funding, and integration with existing transit systems. Miami Beach faces unique constraints, including chronic flooding, porous limestone foundations, and its low elevation near sea level, according to Axios.

The tunnel idea is not entirely new. In 2022, Meiner suggested reaching out to Elon Musk’s The Boring Company to discuss potential projects, citing the firm’s work on the Vegas Loop in Las Vegas. At the time, the city passed a resolution to study tunnels further, though it remains unclear whether any formal discussions with the tunneling startup actually took place.

Previous proposals

The Boring Company has shown interest in South Florida before. In 2021 and 2022, it submitted plans for Tesla-powered tunnel systems in Fort Lauderdale and North Miami Beach. While the Fort Lauderdale project was later suspended, reports suggest the North Miami Beach proposal remained active into 2023. Musk also met with Miami Mayor Francis Suarez in 2021 to discuss tunnel systems, though no progress has been reported since.

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The Boring Company has garnered some experience with consumer tunnels over the years, thanks in no small part to the Las Vegas Convention Center and Vegas Loops, which use Tesla vehicles. The greater Vegas Loop is still being expanded today, and efforts are underway to transition the Teslas being used in the tunnels to use Unsupervised FSD.

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Tesla owners are celebrating Model Y L first deliveries

The timing of the Model Y L’s release aligns with growing demand for Tesla vehicles in China.

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Credit: @LuisZhu/X

Tesla customers in China seem to be loving the Model Y L. This was hinted at in posts from the electric vehicle maker on Chinese social media platform Weibo.

The Model Y L is Tesla’s entry into China’s competitive six-seat crossover SUV segment, which has previously been out of reach for the standard Model Y.

Model Y L delivery celebrations

Tesla Model Y L owners in China have been sharing enthusiastic reviews following the delivery of their vehicles. Many cited the SUV’s safety, practicality, and family-friendly design as key reasons for choosing the vehicle. Several noted that they placed orders for the vehicle without seeing the Model Y L in person, while others highlighted that they “only trust Tesla for its safety and technology.”

“For our two kids and two grandparents, the six-seater Model Y L is perfect for our family of six. Because we trust Tesla’s safety and intelligent features, we placed a blind order to be among the first owners to take delivery!” one Model Y L owner stated, as translated by Tesla watcher @tslaming.

Owners praised the six-seater’s handling, spaciousness, and advanced features, with one calling it “perfect” compared to competitors. Families highlighted the Model Y L’s suitability for accommodating children and grandparents, while others described upgrading from previous Teslas as a natural choice. Some even made long trips to pick up their vehicles, eager to take road trips across China in the new model.

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“This is my second Tesla, and I specially took the high-speed train to pick it up! The first thing I’ll do with my new car is take my family and dog on a road trip to Xinjiang, and travel all over China with the Model Y L,” another Model Y L customer wrote. 

Tesla Model Y specs

Unveiled on August 19, the Model Y L joins Tesla’s existing five-seat variants in China, offering a larger footprint and additional seating. Priced from RMB 339,000 ($47,460), the vehicle is positioned above the RWD and long-range AWD five-seat versions. The Model Y L is longer than the standard Model Y, with a wheelbase extended to 3,040 mm.

The timing of the Model Y L’s release aligns with growing demand for Tesla vehicles in China. Recent insurance registration data showed 12,500 Tesla units recorded last week, a 21% increase from the previous week’s 10,300 units. Analysts expect the addition of the six-seat SUV to broaden Tesla’s appeal to families seeking larger electric options, further boosting sales momentum this third quarter.

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